CN112658654B - Manufacturing and processing technology of filter element of automobile filter - Google Patents
Manufacturing and processing technology of filter element of automobile filter Download PDFInfo
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- CN112658654B CN112658654B CN202011467548.9A CN202011467548A CN112658654B CN 112658654 B CN112658654 B CN 112658654B CN 202011467548 A CN202011467548 A CN 202011467548A CN 112658654 B CN112658654 B CN 112658654B
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Abstract
The invention relates to the field of automobile accessories, in particular to a manufacturing and processing technology of an automobile filter element, which uses a filter element manufacturing device, wherein the filter element manufacturing device comprises a base, a clamping plate and a positioning rod, fixed plates are symmetrically and fixedly installed on the base, a first air cylinder is symmetrically and fixedly installed on the fixed plates, the output end of the first air cylinder penetrates through the fixed plates, two pressing plates are arranged and correspond to each other, one sides, far away from each other, of the pressing plates are respectively and fixedly installed on the output ends of the correspondingly arranged first air cylinders, pressing grooves with a step-shaped structure are formed in the sides, close to each other, of the pressing plates, the pressing grooves are correspondingly and alternately arranged, two air cylinders are fixedly installed on the fixed plates, the output ends of the second air cylinders are oppositely arranged and fixedly installed with telescopic plates with concave structures, and sliding grooves are formed in the inner walls of the telescopic plates. The filter element pressing device can quickly press the filter element and continue to shape the filter element after being released, and is suitable for popularization.
Description
Technical Field
The invention relates to the field of automobile parts, in particular to a manufacturing and processing technology of an automobile filter element.
Background
The automobile filter is a filtering device used on an automobile, is generally used for filtering impurities or air, is divided into a plurality of types according to functions, is a common air filter, needs to suck a large amount of air in the running process of an automobile engine, can carry a large amount of dust or impurities without being filtered, can damage the engine, and is used for filtering the air, discharging the air after a filter tank into the engine for combustion, and realizing the running of the engine.
Conventional air cleaner generally is platelike structure, inside fixed mounting has the filter core that is beta structure setting, this kind of filter core is folding back fold repeatedly with a slice filter core usually when the preparation is in the same place, make its shaping, at present, when processing this kind of filter core, all adopt the machine to carry out the pressfitting, the filter core that is wave structure after will pressfitting extrudees again, make its shaping, this kind of processing mode causes the folding department level of filter core both sides uneven easily when extruding the filter core, influence the yields of filter core, simultaneously behind the pressfitting filter core, because not stereotype, cause the restoration of filter core easily after the release, often need reciprocal pressfitting or increase pressfitting time, make the filter core stereotype, this efficiency that has further influenced filter core preparation processing.
Disclosure of Invention
In order to solve the problems, the invention provides a manufacturing and processing technology of a filter element of an automobile filter, which can quickly press the filter element and continuously shape the filter element after releasing, is convenient for extrusion shaping, avoids the filter element from returning, improves the manufacturing and processing efficiency of the filter element, ensures the uniformity of the two sides of the filter element after extrusion, and improves the yield of the filter element.
In order to achieve the purpose, the invention adopts the following technical scheme that a manufacturing and processing technology of an automobile filter element uses a filter element manufacturing device, the filter element manufacturing device comprises a base, a pressing plate and a positioning rod, and the specific method for manufacturing the automobile filter element by adopting the filter element manufacturing device is as follows:
s1, device inspection: before the filter element manufacturing device is started to manufacture the filter element of the automobile filter, the operation of the device is checked;
s2, pressing the filter element: placing the cut and formed filter core raw material between the upper pressing plates of the filter core manufacturing device checked in the step S1, pressing the positioning rod on the filter core raw material through the pressing plates, and pressing the filter core raw material at the same time;
s3, clamping the filter element: the operation base extrudes two ends of the filter element raw material subjected to pressing in the S2, the formed filter element is clamped and fixed, and the positioning rod is operated to be separated from the filter element after clamping;
s4, collecting a filter element: the operation base pushes the clamped filter element in the S3 to be separated from the pressing plate, and collection and stacking are carried out;
the base is symmetrically and fixedly provided with a fixed plate, the fixed plate is symmetrically and fixedly provided with a first air cylinder, the output end of the first air cylinder penetrates through the fixed plate, the two pressing plates are arranged correspondingly to each other, one sides, away from each other, of the pressing plates are respectively and fixedly arranged on the output ends of the correspondingly arranged first air cylinders, one sides, close to each other, of the pressing plates are provided with pressing grooves with stepped structures, and the pressing grooves are correspondingly and alternately arranged;
the fixing plates are all fixedly provided with a second air cylinder, the output ends of the second air cylinders are oppositely arranged and fixedly provided with telescopic plates with concave structures, the telescopic plates are oppositely arranged, the inner walls of the telescopic plates are provided with sliding grooves, sliding plates are connected in the sliding grooves in a sliding mode, the sliding plates are arranged in a pairwise corresponding mode, sliding rods are fixedly arranged between the sliding plates which are correspondingly arranged, the sliding rods are sleeved with a plurality of sliding blocks, the positioning rods are provided with a plurality of sliding blocks and are respectively arranged in a corresponding mode to the sliding blocks, one ends of the positioning rods are fixedly arranged on the sliding blocks which are correspondingly arranged, the positioning rods are respectively arranged in a corresponding mode to the pressure grooves, tension springs are sleeved on the sliding rods, two ends of each tension spring are respectively fixedly arranged on the sliding plates which are correspondingly arranged and the sliding blocks which are correspondingly arranged, and linkage rods are hinged between the sliding blocks which are correspondingly arranged;
one side fixed mounting of base have No. three cylinders, fixed mounting has a baffle on the output of No. three cylinders, a baffle with the clamp plate corresponds the setting, fixed mounting has the slide rail of slope structure on the base, slidable mounting has the elevator on the slide rail, the top fixed mounting of elevator has the splint of concave type structure, fixed mounting has No. four cylinders in the splint, the output fixed mounting of No. four cylinders has No. two baffles, no. two baffles are inserted and are established in the splint, no. two baffles with a baffle corresponds the setting.
As a preferable technical scheme of the invention, the clamping plates are symmetrically provided with ratchet wheels, the clamping plates are symmetrically provided with spring telescopic blocks, and the spring telescopic blocks are respectively arranged corresponding to and in contact with the ratchet wheels.
As a preferred technical scheme of the invention, a plurality of clamping grooves are symmetrically formed in the pressing grooves, and the clamping grooves are respectively arranged corresponding to the positioning rods.
As a preferable technical scheme of the invention, five cylinders are fixedly arranged in the sliding grooves, and the output ends of the five cylinders are respectively and fixedly arranged on the correspondingly arranged sliding plates.
As a preferred technical scheme of the present invention, a rotating motor is fixedly installed in the lifting block, a gear is fixedly installed at an output end of the rotating motor, a tooth socket is opened on the sliding rail, and the gear and the tooth socket are correspondingly arranged and engaged with each other.
The invention has the beneficial effects that:
1. the filter element pressing device can quickly press the filter element and continue to shape the filter element after being released, so that the filter element is convenient to extrude and shape, the filter element is prevented from returning, the manufacturing and processing efficiency of the filter element is improved, meanwhile, the uniformity of the two sides of the filter element after being extruded is ensured, and the yield of the filter element is improved.
2. According to the positioning rod, the positioning rod can be driven to press the filter element through the release pressing plate, so that the filter element is in a wave-shaped structure, after the pressing plate is separated, the positioning rod can be used for continuously positioning the filter element, the filter element is enabled to keep the wave-shaped structure, the filter element is prevented from returning after being separated from the pressing plate, meanwhile, the positioning rod can be matched with the mutual extrusion of the first baffle and the second baffle to clamp and fix the formed filter element, the production efficiency of the filter element is greatly improved, and meanwhile, the neatness of two sides of the folded filter element can be kept through the positioning rod.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic process flow diagram of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a perspective cutaway view of the present invention;
FIG. 4 is an enlarged partial schematic view of the invention at A of FIG. 3;
FIG. 5 is a schematic perspective view of a first baffle of the present invention;
FIG. 6 is a schematic view, partly in section, of the construction of the expansion plate of the invention;
fig. 7 is a schematic cross-sectional structural view of the elevator block of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 7, a process for manufacturing an automotive filter element uses a filter element manufacturing device, the filter element manufacturing device includes a base 1, a pressing plate 2 and a positioning rod 3, and the specific method for manufacturing the automotive filter element by using the filter element manufacturing device is as follows:
s1, device inspection: before the filter element manufacturing device is started to manufacture the filter element of the automobile filter, the operation of the device is checked;
s2, pressing the filter element: placing the cut and formed filter element raw material between the upper pressing plates 2 of the filter element manufacturing device checked in the step S1, pressing the positioning rod 3 on the filter element raw material through the pressing plates 2, and pressing the filter element raw material at the same time;
s3, clamping the filter element: the operation base 1 extrudes two ends of the filter element raw material subjected to press fitting in the step S2, clamps and fixes the formed filter element, and operates the positioning rod 3 to separate from the filter element after clamping;
s4, collecting a filter element: the operation base 1 pushes the clamped filter element in the S3 to separate from the pressing plate 2, and collection and stacking are carried out;
symmetry fixed mounting has fixed plate 11 on base 1, symmetry fixed mounting has cylinder 12 on fixed plate 11, fixed plate 11 is all run through to the output of cylinder 12, clamp plate 2 is provided with two and corresponds the setting each other, one side that clamp plate 2 kept away from each other is fixed mounting respectively on the output that corresponds cylinder 12 that sets up, the indent 21 of echelonment structure is all seted up to one side that clamp plate 2 is close to each other, indent 21 corresponds crisscross setting each other, base 1 is used for fixed mounting on the plane, fixed plate 11 is used for playing the supporting role and is used for fixed cylinder 12, cylinder 12 is used for connecting clamp plate 2 and drives clamp plate 2 through flexible and open and shut, clamp plate 2 is used for realizing the pressfitting design to the filter core through the cooperation indent 21 that opens and shuts.
All fixed mounting has No. two cylinders 13 on fixed plate 11, the output of No. two cylinders 13 is reverse setting each other and fixed mounting has the expansion plate 4 of concave structure, expansion plate 4 is reverse setting each other, spout 41 has all been seted up on the inner wall of expansion plate 4, all sliding connection has slide 42 in the spout 41, slide 42 is two pairs of corresponding settings, fixed mounting has slide 43 between the slide 42 that corresponds the setting, all overlap on slide 43 and be equipped with a plurality of sliders 44, locating lever 3 is provided with a plurality ofly and corresponds the setting with slider 44 respectively, the equal fixed mounting of one end of locating lever 3 is on the slider 44 that corresponds the setting, all overlap on slide 43 and be equipped with extension spring 45, the both ends of extension spring 45 are fixed mounting respectively on the slide 42 that corresponds the setting and on the slider 44 that corresponds the setting, all articulated have a trace 46 between the slider 44 that corresponds the setting, no. two cylinders 13 are used for connecting expansion plate 4, can drive expansion plate 4 through the flexible of No. two cylinders 13 and move, spout 41 is used for connecting and moving slide 42, slide 42 is used for connecting and moving slide 43, slide 43 is used for connecting slider 43 and realizing that extension spring 45 passes through the cooperation of extension spring 46 each other.
A plurality of draw-in grooves 22 have all been seted up to the symmetry in the indent 21, and draw-in groove 22 corresponds the setting with locating lever 3 respectively, and draw-in groove 22 is used for grafting locating lever 3, and draw-in groove 22 pressfitting under the drive of clamp plate 2 can drive locating lever 3 pressfitting on the filter core, fixes a position the filter core on locating lever 3.
All fixedly mounted has No. five cylinders 47 in the spout 41, and No. five cylinders 47's output respectively fixed mounting is on the slide 42 that corresponds the setting, and No. five cylinders 47 are used for driving slide 42 and go up and down in spout 41, and slide 42 drives slide bar 43, slider 44 and locating lever 3 and goes up and down in step for drive locating lever 3 moves along with the pressfitting of clamp plate 2, is used for making locating lever 3 realize the return after the location.
Fixed mounting has rotating electrical machines 6 in the elevator 53, and rotating electrical machines 6's output fixed mounting has gear 61, has seted up tooth's socket 62 on the slide rail 52, and gear 61 corresponds the setting with tooth's socket 62 and meshes mutually, and rotating electrical machines 6 drives the rotation of gear 61, and gear 61 cooperates tooth's socket 62 to be used for realizing elevator 53 and go up and down on slide rail 52.
When in use:
the filter core after will cutting is placed between clamp plate 2, operation clamp plate 2 is closed each other, it pushes down in step to drive locating lever 3, carry out the pressfitting to the filter core, operation clamp plate 2 separation, locating lever 3 keeps fixed under the drive of No. five cylinders 47, make the filter core after the pressfitting keep by the state of pressfitting, avoid the filter core to reset, operation lifter 53 rises, it removes to the assigned position to drive splint 54, operation one side that baffle 51 promoted the filter core, make the filter core drive locating lever 3 remove to No. two baffles 56, carry out the centre gripping through baffle 51 and No. two baffles 56 and fix the filter core, operation expansion plate 4 removes, it takes out the filter core to drive locating lever 3, operation one baffle 51 continues to remove, cooperation No. two baffles 56 promote by the filter core of centre gripping go into in splint 54, fix through ratchet 57 and can realize the collection of filter core.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a car filter element preparation processing technology, its used a filter element making devices, this filter element making devices includes base (1), clamp plate (2) and locating lever (3), its characterized in that: the specific method for manufacturing the filter element of the automobile filter by adopting the filter element manufacturing device is as follows:
s1, device inspection: before the filter element manufacturing device is started to manufacture the filter element of the automobile filter, the operation of the device is checked;
s2, pressing the filter element: placing the cut and formed filter element raw material between upper pressure plates (2) of the filter element manufacturing device checked in the step S1, pressing a positioning rod (3) on the filter element raw material through the pressure plates (2), and pressing the filter element raw material at the same time;
s3, clamping the filter element: the operation base (1) extrudes two ends of the filter element raw material subjected to press fitting in the S2, clamps and fixes the formed filter element, and operates the positioning rod (3) to separate from the filter element after clamping;
s4, collecting a filter element: the operation base (1) pushes the clamped filter element in the S3 to separate from the pressing plate (2) for collecting and stacking;
the base (1) is symmetrically and fixedly provided with a fixing plate (11), the fixing plate (11) is symmetrically and fixedly provided with a first air cylinder (12), the output end of the first air cylinder (12) penetrates through the fixing plate (11), the two pressing plates (2) are arranged and correspondingly arranged, one sides, away from each other, of the pressing plates (2) are fixedly arranged on the output ends of the correspondingly arranged first air cylinders (12) respectively, one sides, close to each other, of the pressing plates (2) are provided with pressing grooves (21) with a stepped structure, and the pressing grooves (21) are correspondingly and alternately arranged;
the fixing plate (11) is fixedly provided with two cylinders (13), the output ends of the two cylinders (13) are oppositely arranged and fixedly provided with retractable plates (4) with concave structures, the retractable plates (4) are oppositely arranged, the inner walls of the retractable plates (4) are respectively provided with a sliding chute (41), sliding plates (42) are respectively connected in the sliding chutes (41) in a sliding manner, the sliding plates (42) are arranged in a pairwise corresponding manner, sliding rods (43) are fixedly arranged between the sliding plates (42) which are correspondingly arranged, the sliding rods (43) are respectively sleeved with a plurality of sliding blocks (44), the positioning rods (3) are provided with a plurality of sliding blocks (44) which are respectively arranged in a corresponding manner, one end of each positioning rod (3) is fixedly arranged on the corresponding sliding block (44), the positioning rods (3) are respectively arranged in a corresponding manner with the pressing grooves (21), the sliding rods (43) are respectively sleeved with tension springs (45), two ends of each tension spring (45) are respectively fixedly arranged on the corresponding sliding plate (42) and on the corresponding sliding block (44), and two adjacent linkage rods (46) are hinged between the sliding blocks (43);
one side fixed mounting of base (1) have No. three cylinder (5), fixed mounting has baffle (51) No. one on the output of No. three cylinder (5), baffle (51) with clamp plate (2) correspond the setting, fixed mounting has slide rail (52) of slope structure on base (1), slidable mounting has elevator block (53) on slide rail (52), the top fixed mounting of elevator block (53) has splint (54) of concave structure, fixed mounting has No. four cylinder (55) in splint (54), the output fixed mounting of No. four cylinder (55) has No. two baffle (56), no. two baffle (56) are inserted and are established in splint (54), no. two baffle (56) with No. one baffle (51) correspond the setting.
2. The manufacturing and processing technology of the automobile filter element according to claim 1, characterized in that: ratchet wheels (57) are symmetrically arranged on the clamping plate (54), spring telescopic blocks (58) are symmetrically arranged in the clamping plate (54), and the spring telescopic blocks (58) are respectively arranged corresponding to and in contact with the ratchet wheels (57).
3. The manufacturing and processing technology of the automobile filter element according to claim 1, characterized in that: the pressing groove (21) is internally and symmetrically provided with a plurality of clamping grooves (22), and the clamping grooves (22) are respectively arranged corresponding to the positioning rods (3).
4. The manufacturing and processing technology of the filter element of the automobile filter according to claim 1, characterized in that: the improved air cylinder is characterized in that a fifth air cylinder (47) is fixedly mounted in the sliding groove (41), and the output ends of the fifth air cylinders (47) are respectively and fixedly mounted on the sliding plates (42) which are correspondingly arranged.
5. The manufacturing and processing technology of the filter element of the automobile filter according to claim 1, characterized in that: lifting block (53) in fixed mounting have rotating electrical machines (6), the output fixed mounting of rotating electrical machines (6) has gear (61), tooth's socket (62) have been seted up on slide rail (52), gear (61) with tooth's socket (62) correspond the setting and mesh mutually.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011467548.9A CN112658654B (en) | 2020-12-14 | 2020-12-14 | Manufacturing and processing technology of filter element of automobile filter |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011467548.9A CN112658654B (en) | 2020-12-14 | 2020-12-14 | Manufacturing and processing technology of filter element of automobile filter |
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| CN112658654A CN112658654A (en) | 2021-04-16 |
| CN112658654B true CN112658654B (en) | 2023-01-13 |
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| CN202011467548.9A Active CN112658654B (en) | 2020-12-14 | 2020-12-14 | Manufacturing and processing technology of filter element of automobile filter |
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| CN113856367B (en) * | 2021-09-13 | 2022-11-29 | 美埃(中国)环境科技股份有限公司 | Scalable filter core and can replace filter core filter |
| CN114453871B (en) * | 2022-02-22 | 2023-12-12 | 北京怀胜科技服务有限公司 | HEPA filter screen assembling device of air purifier |
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Effective date of registration: 20221226 Address after: No. 27, Chaodong Road, Chashan Town, Dongguan, Guangdong 523000 Applicant after: ARROW AUTOMOBILE SPARE PARTS MANUFACTURING CO.,LTD. Address before: 215168 No.99 Changli Road, Wuzhong District, Suzhou City, Jiangsu Province Applicant before: Wang Peng |
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