CN112641257A - 一种防水型浴室柜板材及其加工方法 - Google Patents

一种防水型浴室柜板材及其加工方法 Download PDF

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CN112641257A
CN112641257A CN201910959199.3A CN201910959199A CN112641257A CN 112641257 A CN112641257 A CN 112641257A CN 201910959199 A CN201910959199 A CN 201910959199A CN 112641257 A CN112641257 A CN 112641257A
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肖小伟
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Guangdong Suncoo Technology Co Ltd
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Abstract

本发明公开了一种防水型浴室柜板材，包括复合木板，所述复合木板的外侧包裹有铝制边框，所述铝制边框的内侧设置有内防水胶垫，所述铝制边框的外侧包裹有防水木制边框，所述防水木制边框的内侧设置有外防水胶垫；本发明还公开了一种防水型浴室柜板材的加工方法，包括制作复合木板、安装铝制边框和安装防水木制边框的步骤；该浴室柜板材以杉木基板和高密度板作为主要木制基板，设置的净醛抗菌层具有很好的净甲抗菌效果，加强了板材表面的防水效果，同时也加强板材边侧的防水效果，防止水渗透到板材的内部造成板材腐烂。

Description

一种防水型浴室柜板材及其加工方法
技术领域
本发明涉及浴室柜技术领域，具体为一种防水型浴室柜板材及其加工方法。
背景技术
浴室柜是浴室间放物品的柜子，其面材可分为天然石材、玉石、人造石材、防火板、烤漆、玻璃、金属和实木等，基材是浴室柜的主体，它被面材所掩饰，基材是浴室柜品质和价格的决定因素，制作浴室柜的板材大多数需要具有防水功能，但是传统的浴室柜板材的防水效果一般，长时间接触水易发生木材腐烂现象；为此，我们提出一种防水型浴室柜板材及其加工方法。
发明内容
本发明的目的在于提供一种防水型浴室柜板材及其加工方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种防水型浴室柜板材，包括复合木板，所述复合木板包括杉木基板，所述杉木基板的后侧通过胶粘连接有高密度板，所述高密度板的后侧通过胶粘连接有平衡纸，所述平衡纸的表面涂刷有净醛抗菌层，所述净醛抗菌层的表面涂刷有内防水层，所述杉木基板的前侧涂刷有防火层，所述防火层的表面涂刷有外防水层，所述外防水层的表面涂刷有耐磨层，所述复合木板的外侧包裹有铝制边框，所述铝制边框的内侧设置有内防水胶垫，且内防水胶垫包裹在复合木板的侧边，所述铝制边框的外侧包裹有防水木制边框，所述防水木制边框的内侧设置有外防水胶垫，且外防水胶垫将铝制边框的外侧包裹。
优选的，所述杉木基板面向高密度板的一体成型有两个条形卡板，所述高密度板面向杉木基板的一侧开设有两个条形卡槽，两个条形卡板分别卡合在两个条形卡槽中并通过胶粘固定。
优选的，所述防水木制边框由两个U型木板拼接而成，两个U型木板的U型槽相对设置，且U型木板的内侧均设置有用于卡合在铝制边框外侧的凹槽，两个U型木板的拼接处均通过防水胶粘合。
优选的，所述外防水胶垫和内防水胶垫均设置为硅胶防水垫。
一种如上所述的防水型浴室柜板材的加工方法，包括以下步骤：
S1：制作复合木板，具体步骤如下：
a：先将杉木基板置入防腐液中浸泡4-8小时，晾干至表面含水率为35-45％，然后在各个杉木基板上涂刷桐油至表面金黄色，再置入烘干设备中烘干备用；
b：将烘干后的杉木基板与高密度板通过条形卡板卡入条形卡槽的方式进行初步固定，在贴合处填入防水胶，再通过压合机压合链接，并将挤压出的胶水刮净；
c：在高密度板的后侧通过胶水贴上平衡纸，然后在平衡纸的表面涂刷净醛抗菌剂，形成净醛抗菌层，再在净醛抗菌层的表面涂刷防水剂，形成内防水层；
d：在杉木基板的表面涂刷防火涂料形成防火层，然后涂刷防水剂形成外防水层，最后涂刷耐磨剂形成耐磨层，待整体干燥即可完成复合木板的制作；
S2：在制作好的复合木板外侧套上铝制边框，铝制边框内事先固定好内防水胶垫，然后在铝制边框的外侧安装防水木制边框，防水木制边框内实现固定好外防水胶垫，待防水木制边框固定好后，在防水木制边框与复合木板的缝隙处填充防水胶，刮除溢出，待其干燥即可完成防水型浴室柜板材的制作。
优选的，所述S1的步骤c中采用的防水剂为乳化蜡防水剂，防水密度为0.50kg/cm3-0.85kg/cm3。
优选的，所述S1的步骤d中采用的防水剂为有机硅防水剂，防水密度为0.75kg/cm3-0.95kg/cm3。
与现有技术相比，本发明的有益效果是：本发明的结构设计合理，该浴室柜板材以杉木基板和高密度板作为主要木制基板，设置的净醛抗菌层具有很好的净甲抗菌效果，内外侧均设置有防水层，加强了板材表面的防水效果，设置的铝制边框配合内防水胶垫、防水木制边框配合外防水胶垫，可以加强板材边侧的防水效果，防止水渗透到板材的内部造成板材腐烂，而且该板材还具有很好的防火性能和表面耐磨性，制作工艺简单，实用性强，利于推广。
附图说明
图1为本发明结构示意图；
图2为本发明图1的爆炸视图；
图3为本发明复合木板示意图。
图中：复合木板1、杉木基板101、高密度板102、条形卡板103、条形卡槽104、平衡纸105、净醛抗菌层106、内防水层107、防火层108、外防水层109、耐磨层1010、防水木制边框2、外防水胶垫201、铝制边框3、内防水胶垫301。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
请参阅图1-图3，本发明提供一种技术方案：一种防水型浴室柜板材，包括复合木板1，复合木板1包括杉木基板101，杉木基板101的后侧通过胶粘连接有高密度板102，杉木基板101面向高密度板102的一体成型有两个条形卡板103，高密度板102面向杉木基板101的一侧开设有两个条形卡槽104，两个条形卡板103分别卡合在两个条形卡槽104中并通过胶粘固定，高密度板102的后侧通过胶粘连接有平衡纸105，平衡纸105的表面涂刷有净醛抗菌层106，净醛抗菌层106的表面涂刷有内防水层107，杉木基板101的前侧涂刷有防火层108，防火层108的表面涂刷有外防水层109，外防水层109的表面涂刷有耐磨层1010，复合木板1的外侧包裹有铝制边框3，铝制边框3的内侧设置有内防水胶垫301，且内防水胶垫301包裹在复合木板1的侧边，铝制边框3的外侧包裹有防水木制边框2，防水木制边框2由两个U型木板拼接而成，两个U型木板的U型槽相对设置，且U型木板的内侧均设置有用于卡合在铝制边框3外侧的凹槽，两个U型木板的拼接处均通过防水胶粘合，防水木制边框2的内侧设置有外防水胶垫201，且外防水胶垫201将铝制边框3的外侧包裹，外防水胶垫201和内防水胶垫301均设置为硅胶防水垫。
一种防水型浴室柜板材的加工方法，包括以下步骤：
S1：制作复合木板1，具体步骤如下：
a：先将杉木基板101置入防腐液中浸泡6小时，晾干至表面含水率为40％，然后在各个杉木基板101上涂刷桐油至表面金黄色，再置入烘干设备中烘干备用；
b：将烘干后的杉木基板101与高密度板102通过条形卡板103卡入条形卡槽104的方式进行初步固定，在贴合处填入防水胶，再通过压合机压合链接，并将挤压出的胶水刮净；
c：在高密度板102的后侧通过胶水贴上平衡纸105，然后在平衡纸105的表面涂刷净醛抗菌剂，形成净醛抗菌层106，再在净醛抗菌层106的表面涂刷防水剂，形成内防水层107；
d：在杉木基板101的表面涂刷防火涂料形成防火层108，然后涂刷防水剂形成外防水层109，最后涂刷耐磨剂形成耐磨层1010，待整体干燥即可完成复合木板1的制作；
S2：在制作好的复合木板1外侧套上铝制边框3，铝制边框3内事先固定好内防水胶垫301，然后在铝制边框3的外侧安装防水木制边框2，防水木制边框2内实现固定好外防水胶垫201，待防水木制边框2固定好后，在防水木制边框2与复合木板1的缝隙处填充防水胶，刮除溢出，待其干燥即可完成防水型浴室柜板材的制作。
进一步地，S1的步骤c中采用的防水剂为乳化蜡防水剂，防水密度为0.65kg/cm3。
进一步地，S1的步骤d中采用的防水剂为有机硅防水剂，防水密度为0.85kg/cm3。
该浴室柜板材以杉木基板和高密度板作为主要木制基板，设置的净醛抗菌层106具有很好的净甲抗菌效果，内外侧均设置有防水层，加强了板材表面的防水效果，设置的铝制边框3配合内防水胶垫301、防水木制边框2配合外防水胶垫201，可以加强板材边侧的防水效果，防止水渗透到板材的内部造成板材腐烂，而且该板材还具有很好的防火性能和表面耐磨性。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (7)

1.一种防水型浴室柜板材，包括复合木板(1)，其特征在于：所述复合木板(1)包括杉木基板(101)，所述杉木基板(101)的后侧通过胶粘连接有高密度板(102)，所述高密度板(102)的后侧通过胶粘连接有平衡纸(105)，所述平衡纸(105)的表面涂刷有净醛抗菌层(106)，所述净醛抗菌层(106)的表面涂刷有内防水层(107)，所述杉木基板(101)的前侧涂刷有防火层(108)，所述防火层(108)的表面涂刷有外防水层(109)，所述外防水层(109)的表面涂刷有耐磨层(1010)，所述复合木板(1)的外侧包裹有铝制边框(3)，所述铝制边框(3)的内侧设置有内防水胶垫(301)，且内防水胶垫(301)包裹在复合木板(1)的侧边，所述铝制边框(3)的外侧包裹有防水木制边框(2)，所述防水木制边框(2)的内侧设置有外防水胶垫(201)，且外防水胶垫(201)将铝制边框(3)的外侧包裹。
2.根据权利要求1所述的一种防水型浴室柜板材，其特征在于：所述杉木基板(101)面向高密度板(102)的一体成型有两个条形卡板(103)，所述高密度板(102)面向杉木基板(101)的一侧开设有两个条形卡槽(104)，两个条形卡板(103)分别卡合在两个条形卡槽(104)中并通过胶粘固定。
3.根据权利要求1所述的一种防水型浴室柜板材，其特征在于：所述防水木制边框(2)由两个U型木板拼接而成，两个U型木板的U型槽相对设置，且U型木板的内侧均设置有用于卡合在铝制边框(3)外侧的凹槽，两个U型木板的拼接处均通过防水胶粘合。
4.根据权利要求1所述的一种防水型浴室柜板材，其特征在于：所述外防水胶垫(201)和内防水胶垫(301)均设置为硅胶防水垫。
5.一种如权利要求1-4任意一项所述的防水型浴室柜板材的加工方法，其特征在于，包括以下步骤：
S1：制作复合木板(1)，具体步骤如下：
a：先将杉木基板(101)置入防腐液中浸泡4-8小时，晾干至表面含水率为35-45％，然后在各个杉木基板(101)上涂刷桐油至表面金黄色，再置入烘干设备中烘干备用；
b：将烘干后的杉木基板(101)与高密度板(102)通过条形卡板(103)卡入条形卡槽(104)的方式进行初步固定，在贴合处填入防水胶，再通过压合机压合链接，并将挤压出的胶水刮净；
c：在高密度板(102)的后侧通过胶水贴上平衡纸(105)，然后在平衡纸(105)的表面涂刷净醛抗菌剂，形成净醛抗菌层(106)，再在净醛抗菌层(106)的表面涂刷防水剂，形成内防水层(107)；
d：在杉木基板(101)的表面涂刷防火涂料形成防火层(108)，然后涂刷防水剂形成外防水层(109)，最后涂刷耐磨剂形成耐磨层(1010)，待整体干燥即可完成复合木板(1)的制作；
S2：在制作好的复合木板(1)外侧套上铝制边框(3)，铝制边框(3)内事先固定好内防水胶垫(301)，然后在铝制边框(3)的外侧安装防水木制边框(2)，防水木制边框(2)内实现固定好外防水胶垫(201)，待防水木制边框(2)固定好后，在防水木制边框(2)与复合木板(1)的缝隙处填充防水胶，刮除溢出，待其干燥即可完成防水型浴室柜板材的制作。
6.根据权利要求5所述的一种防水型浴室柜板材的加工方法，其特征在于：所述S1的步骤c中采用的防水剂为乳化蜡防水剂，防水密度为0.50kg/cm3-0.85kg/cm3。
7.根据权利要求5所述的一种防水型浴室柜板材的加工方法，其特征在于：所述S1的步骤d中采用的防水剂为有机硅防水剂，防水密度为0.75kg/cm3-0.95kg/cm3。
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