Disclosure of Invention
The application aims to solve the technical problems, and provides an intelligent mechanism applied to sugarcane cutting, which realizes integrated management of sugarcane cutting and has the characteristic of more convenient and faster specific operation on agricultural sugarcane cutting.
The technical scheme of the application is as follows: the utility model provides an intelligent mechanism for sugarcane cuttage, includes the automobile body, be equipped with trompil device, controller, planting on the automobile body in proper order and cut device, strorage device, conveyer, water storage tank and earthing piece, the trompil device is established the front portion of automobile body, the water storage tank is established the rear portion of automobile body, earthing piece is established the afterbody of water storage tank.
The utility model provides a device is cut to planting is established the downside of automobile body, it includes the carriage, places case, collecting box and step motor to plant the device, the carriage is equipped with open-ended hollow structure for the top first slide rail has been seted up respectively to carriage upper shed both sides, place the case and insert and establish the inside of carriage, the collecting box bottom is equipped with the smooth pulley of locating in the first slide rail, be equipped with the electric saw sword on the collecting box, the socket has been seted up to one side of collecting box, the socket with the opening corresponds the setting, the mouth that drops has been seted up to the collecting box bottom, the collecting box bottom is equipped with the movable plate that corresponds to the mouth that drops, the collecting box side is equipped with drive button, drive button is connected to through the connecting rod the movable plate, corresponding to the second slide rail has been seted up on the collecting box side of first slide rail, first slide rail and second slide rail communicate with each other, step motor passes through the change the wheel slide and establishes in the second slide rail, step motor's pivot with the bearing of pulley links to each other.
The storage device is arranged in the middle of the vehicle body and comprises a box body, a containing frame, a first hydraulic cylinder, a connecting plate and a pushing device, wherein the box body is arranged at the upper part in the vehicle body, the containing frame is arranged in the box body, the containing frame is internally divided into a first cavity and a second cavity through a partition plate, the bottom of the first cavity is sealed, the bottom of the second cavity is open, the connecting plate is fixedly connected to the top of the partition plate, the first hydraulic cylinder is supported above the vehicle body through a pipeline, the first hydraulic cylinder is connected to the connecting plate, and the pushing device is arranged in the containing frame.
The conveying device is correspondingly arranged below the second chamber, the area, corresponding to the conveying device, of the bottom of the vehicle body is a seed discharging port, the conveying device comprises a rotating motor, a driving wheel, a driven wheel, a conveying belt, a second hydraulic cylinder and a plurality of storage pipes, the rotating motor is connected with the driving wheel, the driving wheel and the driven wheel are connected to the vehicle body through the second hydraulic cylinder, the conveying belt is sleeved on the driving wheel and the driven wheel, and the storage pipes are vertically arranged on the conveying belt at intervals; the water storage tank is a U-shaped body with a filter screen arranged at the bottom, a control valve is arranged on the side face of the water storage tank, a water outlet is formed in the bottom of the vehicle body, a control valve is arranged on the side face of the water outlet, and a gravity sensor is arranged at the water outlet; the controller is arranged on the vehicle body and controls the opening device, the planting device, the storage device, the conveying device and the water storage tank to work.
As a further optimized technical scheme of the application, the perforating device comprises a driving motor and a perforating drill, wherein the driving motor is arranged on the vehicle body, the perforating drill is fixedly connected to a rotating shaft of the driving motor and extends to the bottom of the vehicle body, and a ring piece is circumferentially arranged on the perforating drill.
As a further optimized technical scheme of the application, the pushing device comprises a plurality of third hydraulic cylinders and pushing rods, the pushing rods are connected to rods of the third hydraulic cylinders, the third hydraulic cylinders are arranged in one-to-one correspondence with the first chambers and are transversely and fixedly connected to the vehicle body, the positions, corresponding to the pushing rods, of the first chambers are opened, and the space of the first chambers is larger than that of the second chambers.
As a further optimized technical scheme of the application, the bottom of the storage tube is provided with a sealing plate, the sealing plate is connected with the storage tube through an elastic piece, and the vehicle body is provided with an elastic button for controlling the opening/closing of the elastic piece.
As a further optimized technical scheme of the application, the elastic piece comprises a cambered plate and a buckle, one end of the cambered plate is fixedly connected to the bottom of the sealing plate, the other end of the cambered plate is fixedly connected to the buckle, and the buckle is connected to the elastic button through a control rod.
As a further optimized technical scheme of the application, the controller is electrically connected with the driving motor, the first hydraulic cylinder, the second hydraulic cylinder, the third hydraulic cylinder, the rotating motor, the stepping motor and the gravity sensor.
As a further optimized technical scheme of the application, the vehicle body further comprises a connecting part, and the connecting part is connected to the tail part of the power machine.
By adopting the technical scheme, the application has the beneficial effects that:
1. the intelligent mechanism is provided with links such as perforating, cutting sugarcane, cutting transplanting, water supplementing and the like on the sugarcane cutting, so that integrated management is realized, and compared with independent operation of each link, the intelligent mechanism is more convenient to use, saves time, labor and money, and is worthy of wide popularization.
2. According to the application, the main sugarcane stems are cut off by the planting and shearing device and then are taken as sugarcane seed stems, the sugarcane seed stems are selected and arranged in the storage device by an agro-worker on the vehicle body, the sugarcane seed stems are supplemented with nutrient solution by being transferred into the storage tube of the conveying device, the storage tube is opened along with forming of the holes, the sugarcane seed stems fall into the holes, then watering is carried out by the water storage tank behind the vehicle body, soil burying is carried out by the soil covering piece, the whole mechanism is smooth in operation, and the whole operation process is looped, so that the intelligent integrated advantage is realized.
3. When 100% of the sugarcane seed stems are tillered, cutting off main stems growing out of the sugarcane seed stems, firstly cutting off part of leaf tips of the main stems to leave 2-3 cm leaves, removing dried leaves, putting the main stems into seed soaking liquid for soaking for 2-4 minutes, taking out moisture on the surface of the dried main stems, and then reseeding. After the sugarcane seed stems are tillered, the sugarcane seed stems are cut by the cutting device, and new sugarcane seed stems are collected and used for next sugarcane cutting.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
As shown in fig. 1, an intelligent mechanism for sugarcane cuttage comprises a vehicle body 1, wherein a perforating device 2, a controller 3, a cutting device 6, a storage device 4, a conveying device 7, a water storage tank 5 and a covering element 10 are sequentially arranged on the vehicle body 1, the perforating device 2 is arranged at the front part of the vehicle body 1, the water storage tank 5 is arranged at the rear part of the vehicle body 1, the covering element 10 is arranged at the tail part of the water storage tank 5, the controller 3 is arranged on the vehicle body 1, and the controller 3 controls the perforating device 2, the cutting device 6, the storage device 4, the conveying device 7 and the water storage tank 5 to work. The water storage tank 5 is a U-shaped body with a filter screen 8 arranged at the bottom, and the water storage tank 5 of the U-shaped body can thoroughly drain water under the condition of lower water quantity. The bottom of the vehicle body is provided with a box body (not marked in the figure) for containing seed soaking liquid, the bottom of the vehicle body 1 is provided with a water outlet 9, the side surface of the water outlet 9 is provided with a control valve, the water outlet 9 is provided with a gravity sensor, the water outlet 9 is arranged corresponding to the filter screen 8, and the water storage tank 5 is used for watering sugarcane seed stems. In addition, the vehicle body 1 further includes a connecting portion (not shown) that is connected to the tail portion of the power machine. In this embodiment, the earth covering member 10 is a conventional apparatus, which is not described in detail herein. In addition, the hole opening device 2, the conveying device 7, the water storage tank 5 and the earth covering member 10 are arranged on the vehicle body 1 at the same intervals, so that the vehicle body 1 can be conveniently integrated.
Referring to the above and fig. 1, as shown in fig. 2, the tapping device 2 includes a driving motor 21 and a tapping drill 22, the driving motor 21 is disposed on the vehicle body 1, the tapping drill 22 is fixedly connected to a rotating shaft of the driving motor 21 and extends to the bottom of the vehicle body 1, and a ring piece is circumferentially disposed on the tapping drill 22. The perforating device 2 is responsible for perforating holes in sugarcane fields for subsequent sugarcane seed stem cuttage, specifically, the perforating drill 22 has a perforating hole depth of 20-30cm and a hole diameter of 5-10cm, the depth and the size of the holes can be controlled and regulated by a controller, and the holes are rapidly and smoothly perforated under the drive of the driving motor 21. The length of a general cuttage sugarcane seed stem is 30-50cm, after the cuttage planting of the sugarcane seed stem, the cuttage depth is 7-10cm, the ground length is 10-15cm, the upper part of the main stem and the hole are vertically inclined and form an angle of 60-70 degrees with the ground, and the diameter of the hole is larger than that of the sugarcane seed stem, so that the sugarcane seed stem falls into the hole and is in an inclined state, and the cuttage is completed in an inclined inserting mode.
In combination with the above and fig. 1, as shown in fig. 3, the storage device 4 is provided in the middle of the vehicle body 1, the storage device 4 includes a case 41, a holding frame 43, a first hydraulic cylinder 45, a connection plate 46, and a pushing device 42, the case 41 is provided in the upper portion of the vehicle body 1, the holding frame 43 is provided in the case 41, the holding frame 43 is divided into a first chamber 431 and a second chamber 432 by a partition 44, the bottom of the first chamber 431 is sealed, the bottom of the second chamber 432 is opened 611, the connection plate 46 is fixedly connected to the top of the partition 44, the first hydraulic cylinder 45 is supported above the vehicle body 1 by a pipe, the first hydraulic cylinder 45 is connected to the connection plate 46, the pushing device 42 is provided in the holding frame 43, and the depth of the holding frame 43 is preferably 60cm due to the 30-50cm of the sugarcane seed stems of the cuttage. Specifically, as shown in fig. 4, the pushing device 42 includes a plurality of third hydraulic cylinders 421 and a pushing rod 422, the pushing rod 422 is connected to the rod of the third hydraulic cylinders 421, the third hydraulic cylinders 421 are disposed in one-to-one correspondence with first chambers 431 and are transversely and fixedly connected to the vehicle body 1, the first chambers 431 are opened at positions corresponding to the pushing rod 422, and the space of the first chambers 431 is larger than that of the second chambers 432. In the accommodating frame 43, the first chamber 431 is used for vertically storing the sugar cane seed stems, the second chamber 432 is used for dropping the sugar cane seed stems into the conveying device 7, so that the space of the first chamber 431 is larger for storing more sugar cane seed stems, and the second chamber 432 is used as a dropping point, so that the space is relatively smaller. Specifically, the sheared sugarcane seed stems are sorted by an agro-worker and vertically arranged in the first chamber 431, after the holes are opened, the conveying device 7 is started to correspond to the positions below each second chamber 432, the second hydraulic cylinder 75 is started first, the partition plate 44 is pulled out, the third hydraulic cylinder 421 is started again, the pushing rod 422 can slowly push the sugarcane seed stems in the first chamber 431 to the second chamber 432, and then the sugarcane seed stems fall into the conveying device 7 which is positioned on the tray.
The conveying device 7 has the functions of secondary storage and accurate cuttage of sugarcane seed stems, particularly as shown in fig. 6, the conveying device 7 is correspondingly arranged below the second chamber 432, the area, corresponding to the conveying device 7, of the bottom of the vehicle body 1 is a stem discharging port, the conveying device 7 comprises a rotating motor, a driving wheel 71, a driven wheel 72, a conveying belt 73, a second hydraulic cylinder 75 and a plurality of storage tubes 74, the rotating motor is connected with the driving wheel 71, the driving wheel 71 and the driven wheel 72 are connected to the vehicle body 1 through the second hydraulic cylinder 75, the conveying belt 73 is sleeved on the driving wheel 71 and the driven wheel 72, the storage tubes 74 are vertically arranged on the conveying belt 73 at intervals, particularly, the number of the storage tubes 74 is far more than that of the second chamber 432, the rotating motor drives the driving wheel 71 to rotate so that the whole conveying belt 73 rotates, the starting/suspending and rotating speed are controlled by the controller 3, the actual operation is determined according to the vehicle speed and the perforating speed conditions, and no statement is made here.
In order to ensure the tillering of the sugarcane seed stems to be planted, the sugarcane seed stems are soaked in the seed soaking liquid for 3 minutes in the box body before falling into the holes, and the tillering is better after cutting. As shown in fig. 7, a sealing plate 11 is provided at the bottom of the storage tube 74, the sealing plate 11 is connected to the storage tube 74 via an elastic member, and an elastic button for controlling the opening/closing of the elastic member is provided on the vehicle body 1. The elastic component includes arcuate 13 and buckle, and arcuate 13's one end fixed connection is in the bottom of closing plate 11, and the other end fixed connection is on the buckle, and the buckle is connected to elastic button through control rod 12, combines above-mentioned statement, and the back is soaked to the hole of having opened and sugarcane seed stem, through driving elastic button on automobile body 1 for closing plate 11 opens, falls into the hole with the sugarcane seed stem and carries out cuttage planting. Specifically, an elastic button for controlling each storage tube 74 is correspondingly arranged on the vehicle body 1, when the storage tube 74 is selected to be opened for planting sugarcane seed stems, the elastic button is correspondingly driven, and after the sugarcane seed stems fall out, the elastic button is reset to enable the sealing plate 11 to return to the original position to seal the bottoms of the storage tubes 74. In order to more conveniently understand whether the storage tubes 74 are filled with sugarcane seed stems, a gravity sensor is arranged at the bottom of the sealing plate 11 of each storage tube 74, an indicator lamp is correspondingly arranged on the vehicle body 1, the gravity sensor and the indicator lamp are respectively and electrically connected with the controller 3, a gravity threshold is arranged in the controller 3, the storage tubes 74 filled with the sugarcane seed stems to be planted in a cutting mode are heavier, whether the sugarcane seed stems to be planted in the storage tubes 74 are judged through the indicator lamp, and after the storage tubes 74 are provided with holes, the corresponding elastic buttons are driven to enable the sugarcane seed stems to be planted to fall.
After the sugarcane seed stems of later stage cuttage are tillered, hole cuttage is carried out at a distance of about 40cm, for carrying out multiple cuttage, the intelligent mechanism is provided with a cutting device 6, concretely as shown in fig. 5, the cutting device 6 is arranged at the bottom side of a vehicle body 1, the cutting device 6 comprises a supporting frame 61, a placing box 62, a collecting box 63 and a stepping motor 66, the supporting frame 61 is of a hollow structure with an opening 611 at the top, first sliding rails 612 are respectively arranged at two sides of the opening 611 on the supporting frame 61, the placing box 62 is inserted into the supporting frame 61, pulleys which are arranged in the first sliding rails 612 in a sliding manner are arranged at the bottom of the collecting box 63, an electric saw knife is arranged on the collecting box 63, a socket is arranged at one side of the collecting box 63 and corresponds to the opening 611, a dropping opening is arranged at the bottom of the collecting box 63, a movable plate 65 corresponding to the dropping opening is arranged at the bottom of the collecting box 63, a driving button 64 is connected to the movable plate 65 through a connecting rod, a second sliding rail is arranged on the side of the collecting box 63 corresponding to the first sliding rail 612, the first sliding rail 612 and the second sliding rail 613 is communicated with the second sliding rail 613 through the second sliding rail motor 613, and the stepping motor 613 is arranged in the second sliding rail 613 through the rotating shaft 66. In general, the sugarcane is tillered to form a new sugarcane plant, the distance from the bottom of the sugarcane plant to the ground is about 10-20cm, when the planting and shearing device 6 shears new sugarcane seed stems, the controller 3 controls the stepping motor 66 to advance, so that the sugarcane plant is sleeved in the collecting box 63, penetrates into the collecting box 63 through the socket, a farmer utilizes the electric saw to plant and shear the sugarcane plant, a fourth hydraulic cylinder is arranged at the bottom of the supporting frame 61 and is fixed in the vehicle body 1, and the fourth hydraulic cylinder is electrically connected with the controller 3. After a part of the volume of the collecting box 63 is exposed out of the supporting frame 61, the electric saw blade is started to cut the sugarcane plants, when more sugarcane seed stems are filled in the collecting box 63, an agricultural worker rotates the movable plate 65 to open through the twisting driving button 64, so that the sugarcane seed stems fall into the placing box 62, finally, the newly cut sugarcane seed stems (sugarcane leaves, the length of the sugarcane seed stems, whether the sugarcane seed stems are good or not and the like) are sorted by the agricultural worker, then, the newly cut sugarcane seed stems are placed into the box for soaking, and finally, the newly cut sugarcane seed stems are placed into the first chamber 431 for next sugarcane cutting. The electric saw blade mentioned in this embodiment is a sugarcane electric saw blade of patent number CN201920400525.2 designed by the present inventor, and will not be described herein, and the sugarcane electric saw blade may be mounted on the collecting box 63 when in use.
The controller 3 is electrically connected to the drive motor 21, the first hydraulic cylinder 45, the second hydraulic cylinder 75, the third hydraulic cylinder 421, the fourth hydraulic cylinder, the rotary motor, the stepping motor 66, and the gravity sensor. It should be noted that, the controller 3, the hydraulic cylinder, the gravity sensor, and the like mentioned in this embodiment are all conventional devices on the market, and are operated by those skilled in the art in parameter setting and connection modes.
In the application, during specific operation, seed soaking liquid is filled in the box body and water is filled in the water storage tank 5, and after the seed soaking liquid is connected to a power machine through a connecting part on the vehicle body 1, an agricultural worker sorts the sheared sugarcane seed stems, puts the sheared sugarcane seed stems in the box body for soaking for 3 minutes, and finally arranges the sheared sugarcane seed stems in the first chamber 431. The process of receiving sugarcane seed stems: the second hydraulic cylinder 75 is started to connect the storage pipes 74 on the conveyor belt 73 to the lower part of each second chamber 432 in a one-to-one mode, the first hydraulic cylinder 45 is started to lift the partition 44, the third hydraulic cylinder 421 is started to push the sugarcane seed stems in the first chambers 431 into the second chambers 432, so that the sugarcane seed stems fall into the storage pipes 74 in one-to-one mode, an agricultural worker controls the pushing action of the third hydraulic cylinder 421, the third hydraulic cylinder 421 is stopped after each time one sugarcane seed stem in the first chambers 431 enters the second chambers 432, the second hydraulic cylinder 75 is controlled to put down the partition 44, each time one row of storage pipes 74 on the conveyor belt 73 is controlled to rotate by the rotating motor, the operation is continuously repeated to receive the sugarcane seed stems after the other row of storage pipes 74 is changed, and the receiving operation is completed after the indicator lights indicating the storage pipes 74 all display the sugarcane seed stems in the storage pipes 74. In the above-described operation, the storage pipes 74 are each filled with the sugar cane seed stalks when receiving the sugar cane seed stalks, and the operation of repeating the turn-pause-turn operation by controlling the rotating motor as a whole is satisfied. Cutting planting process: the power machine walks, the controller 3 is started, and the driving motor 21 is started to open holes. Since the vehicle body 1 is stopped when the hole is opened, and the storage tube 74 at the front part of the conveyor 73 corresponds to just above the previous hole when the next hole is opened, the process of cutting and planting a sugarcane seed stem is started. Similarly, after one sugarcane seed stem is planted in a cutting way, when the next sugarcane seed stem is planted in a cutting way, the water outlet just corresponds to the last sugarcane seed stem which is planted in a cutting way, and the same is true in the soil covering process. The time for planting a sugarcane seed stem by cutting, the soil covering time and the time for watering a hole are all less than the new hole development time, and the whole operation process is as follows: the whole mechanism is very smooth in operation because of the hole opening, cutting, watering, soil covering and hole opening. As the number of the sugarcane seed stems needed to be planted in the sugarcane field by cutting is large, the process of receiving the sugarcane seed stems and the cutting planting process are continuously repeated in the walking process of the power machine, and in general, in the agricultural machinery, in order to ensure the integrated management of the sugarcane cutting, the power machine is slow to walk, so that 1-2 farmers are distributed on each intelligent mechanism to perform the operation.
According to the intelligent structure designed by the application, on the sugarcane cutting, integrated management of opening holes, storing sugarcane seed stems, planting, burying soil and the like can be realized, each setting is controlled by the controller 3, and the vehicle body 1 is provided with the relevant indicator lights, so that an agro-worker can control each operation link on the vehicle body 1 conveniently, and disorder is prevented.
The foregoing description is directed to the preferred embodiments of the present application, but the embodiments are not intended to limit the scope of the application, and all equivalent changes or modifications made under the technical spirit of the present application should be construed to fall within the scope of the present application.