CN112609874A - Facing and heat-preserving integrated double-sided superposed shear wall and manufacturing method thereof - Google Patents

Facing and heat-preserving integrated double-sided superposed shear wall and manufacturing method thereof Download PDF

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Publication number
CN112609874A
CN112609874A CN202011498314.0A CN202011498314A CN112609874A CN 112609874 A CN112609874 A CN 112609874A CN 202011498314 A CN202011498314 A CN 202011498314A CN 112609874 A CN112609874 A CN 112609874A
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China
Prior art keywords
plate
reinforcing mesh
concrete
shear wall
heat
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Pending
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CN202011498314.0A
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Chinese (zh)
Inventor
李志武
王文静
刘春�
崔文肇
陈星岑
林睿
于春义
宋优优
白聪敏
宋佳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Abo Building Materials Kunshan Co ltd
China Construction Science and Technology Group Co Ltd
China State Construction Development Co Ltd
China State Construction Technology Shanghai Co Ltd
Original Assignee
Abo Building Materials Kunshan Co ltd
China Construction Science and Technology Group Co Ltd
China State Construction Development Co Ltd
China State Construction Technology Shanghai Co Ltd
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Application filed by Abo Building Materials Kunshan Co ltd, China Construction Science and Technology Group Co Ltd, China State Construction Development Co Ltd, China State Construction Technology Shanghai Co Ltd filed Critical Abo Building Materials Kunshan Co ltd
Priority to CN202011498314.0A priority Critical patent/CN112609874A/en
Publication of CN112609874A publication Critical patent/CN112609874A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8623Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers and at least one form leaf being monolithic
    • E04B2/8629Walls made by casting, pouring, or tamping in situ made in permanent forms with spacers and at least one form leaf being monolithic with both form leaves and spacers being monolithic

Abstract

The invention provides a facing and heat-insulating integrated double-sided superposed shear wall and a manufacturing method thereof, wherein the double-sided superposed shear wall comprises an outer facing plate, an outer leaf plate, a heat-insulating layer, a post-cast concrete plate, an inner leaf plate and a plurality of connecting pieces. The inner leaf plate and the outer leaf plate are both prefabricated concrete plates, a first reinforcing mesh is arranged in the outer leaf plate, a second reinforcing mesh is arranged in the post-cast concrete plate, and a third reinforcing mesh is arranged in the inner leaf plate; the connector is connected with the first reinforcing mesh, the second reinforcing mesh and the third reinforcing mesh. The connecting piece can meet the stress performance of the wall body section, improves the connection stress and the integration efficiency of the wall body section, simplifies the connection structure of the wall body section and optimizes the production process; and the connection adjustment space of site construction can be properly enlarged, the construction connection and pouring are facilitated, and the procedures of site construction are reduced. Therefore, the shear wall provided by the invention realizes the integration of the facing, the heat preservation and the structural wall, has good economy and applicability, and is suitable for building systems in cold and severe cold regions.

Description

Facing and heat-preserving integrated double-sided superposed shear wall and manufacturing method thereof
Technical Field
The invention belongs to the field of buildings, and particularly relates to a facing and heat-insulating integrated double-faced superposed shear wall suitable for cold and severe cold areas and a manufacturing method thereof.
Background
At present, the problems of grouting sleeve connection quality and detection of prefabricated walls are urgently needed to be solved for an assembled integral concrete shear wall system, the problems caused by grouting sleeve connection are avoided due to the fact that a double-sided superposed shear wall system adopts inserted bars for post-cast concrete connection, the weight of the prefabricated wall body can be reduced due to the existence of a middle cavity of a superposed wall body, the size of the wall body is relatively increased, and the problems that domestic production lines are few, and the thick heat-preservation sandwich connection performance in cold and severe cold regions is difficult to guarantee and the like exist in the double-sided superposed shear wall.
The external wall of the domestic assembled concrete sandwich heat-insulation shear wall generally adopts non-combined stress, the outer leaf plates and the heat-insulation layer do not participate in the structural stress of the internal wall, and the load of the outer leaf plates and the heat-insulation layer is transmitted to the internal wall by the heat-insulation tie pieces. The common thermal insulation pulling piece comprises FRP (fiber reinforced plastic) and stainless steel, wherein the FRP is mostly a point type pulling piece, and the stainless steel comprises a plate type pulling piece, a needle type pulling piece, a cylinder type pulling piece, a truss type pulling piece and the like. The reinforcing bars of the inner wall body of the double-sided superposed shear wall mainly comprise an inner stressed reinforcing mesh of the heat-insulating layer, truss reinforcing steel bars and an inner stressed reinforcing mesh of the inner leaf plate, or are formed by welding formed reinforcing cages.
In cold and severe cold areas, based on energy-saving design requirements, the thickness of a heat-insulating layer of a building outer wall is larger and can reach 80-150 mm, effective connection and force transmission of heat-insulating connecting pieces and the integrity of prefabricated components of the double-sided superposed shear wall are considered, and short point type tie pieces for thin heat-insulating layers (with the thickness of less than 60 mm) in other climatic areas are difficult to meet the design requirements, so that point type tie pieces penetrating through cross sections are mostly adopted for sandwich heat-insulating double-sided superposed shear wall boards suitable for the cold and severe cold areas, and the connection form is mostly inserted; the stainless steel drawknot members are generally combined and applied in a plate type, a cylinder type and a needle type drawknot member or in a truss type and a needle type drawknot member, and are various, and the connection form comprises insertion and additional steel bar connection, and is mostly insertion.
At present, in the existing sandwich heat-preservation double-sided superposed shear wall, in order to ensure the load transmission of an outer leaf wall plate and a heat preservation layer, the interface shear resistance of the double-sided superposed shear wall, the integrity of stressed steel bars of an inner side wall body, the integrity of a prefabricated wall body and a cavity, the stress resistance of lateral pressure design of cast-in-place concrete after the cavity is reserved and the like, 3 types of connection designs such as heat-preservation drawbars, truss steel bars (or tie bars in a formed steel bar cage), expansion-proof mold split bolts and the like are adopted in the cross section direction of one wall body. However, each connection structure is not arranged through the cross section or effectively anchored in the wall panel, and cannot independently meet all requirements of force transfer, integrity, interface shear resistance, concrete pouring lateral force resistance and the like of the cross section, so that the connection efficiency is not fully developed from the design level; if stainless steel heat-preservation tie pieces are adopted, at least 2 types of tie pieces are combined and connected, and then molded steel bar tie bars and anti-expansion die split bolts are considered, 4 connecting pieces with different mounting methods exist on the wall cross section, and the complexity of the production process can be known; the wall body section has complex connecting structure and small adjustable space, and is not beneficial to on-site construction connection and pouring.
Disclosure of Invention
The invention aims to provide a facing and heat-insulating integrated double-faced superposed shear wall and a manufacturing method thereof, which can solve the problems of complex section connecting structure, low integration efficiency and complex production process of an assembled integral concrete shear wall system in the prior art.
The invention is realized in this way, a facing and heat-preserving integrated double-sided superposed shear wall comprises an outer facing plate, an outer leaf plate, a heat-preserving layer, a post-cast concrete plate, an inner leaf plate and a plurality of connecting pieces which penetrate through the outer leaf plate, the heat-preserving layer, the post-cast concrete plate and the inner leaf plate, wherein the outer facing plate, the outer leaf plate, the heat-preserving layer, the post-cast concrete plate and the inner leaf plate are superposed in sequence from outside to; the inner leaf plate and the outer leaf plate are both precast concrete plates, a first reinforcing mesh is arranged in the outer leaf plate, a second reinforcing mesh is arranged on one side, close to the heat preservation layer, of the post-cast concrete plate, a third reinforcing mesh is arranged in the inner leaf plate, and the connecting piece is connected with the first reinforcing mesh, the second reinforcing mesh and the third reinforcing mesh.
Furthermore, one end part of the connecting piece extends into the outer leaf plate and is fixedly connected with the vertical steel bar in the first steel bar mesh through a nylon casting; the connecting piece is bound and connected with the second reinforcing mesh in the post-cast concrete slab; and the other end part of the connecting piece is provided with a reserved hole, and a short steel bar and the vertical steel bar in the third steel bar mesh are bound and anchored by inserting the reserved hole.
Furthermore, the vertical steel bars in the first steel bar mesh are arranged on one side close to the outer veneer, and the transverse steel bars of the first steel bar mesh are arranged on one side close to the heat preservation layer.
Further, the plurality of connecting pieces are arranged in a transverse interval mode or a transverse and vertical combination mode, and the connecting pieces in the height range of the bottom position 1/3 of the shear wall are arranged in a encrypted mode.
Furthermore, the connecting piece is made of steel.
Furthermore, an embedding groove is reserved on the inner side face of the inner blade plate, and an electromechanical wire box is embedded in the embedding groove.
Furthermore, the thickness of the heat-insulating layer is 80-150 mm, and the concrete in the post-cast concrete slab is self-compacting concrete not lower than C30 grade.
The invention also provides a manufacturing method of the double-sided superposed shear wall for solving the technical problems, which comprises the following steps:
s1, constructing a formwork of the outer leaf plate, binding a first reinforcing mesh, hoisting, transporting and pre-burying an embedded part;
s2, connecting and fixing the connector and the first reinforcing mesh of the outer leaf plate through a nylon casting; pouring concrete of the outer blade plate;
s3, cutting and installing the heat-insulating layer, and sealing a gap between the heat-insulating layer and the outer leaf plate by spraying foamed polyurethane; maintaining the outer blade plate concrete;
s4, binding the second reinforcing mesh of the post-cast concrete plate and the third reinforcing mesh of the inner leaf plate, and fixedly connecting the second reinforcing mesh and the third reinforcing mesh with the connecting piece respectively;
s5, constructing a formwork of the inner blade plate, embedding an electric wire box in advance, and pouring concrete of the inner blade plate;
s6, pouring concrete of the heat-insulating layer;
s7, maintaining the inner blade plate concrete; removing the mold to obtain a component;
s8, transporting the member to a construction site, hoisting the member in place, and supporting and fixing the member;
s9, connecting seam joint bars;
s10, constructing a formwork of the post-cast concrete plate, and pouring and maintaining concrete of the post-cast concrete plate.
Further, the concrete pouring step of the post-cast concrete slab comprises the following steps:
self-compacting concrete with the grade not lower than C30 is adopted for layered casting, and the casting height of each layer is not more than 1 m.
Compared with the prior art, the invention has the beneficial effects that:
1. from the design aspect, the connecting piece that adopts can satisfy the atress performance of wall body cross-section, load power (dead weight, wind load, earthquake action, temperature effect, drawing of patterns adsorption affinity, hoist and mount and transportation installation temporary load etc.) including outer acanthus leaf and heat preservation, the interface shear behavior between prefabricated and the cast-in-place wall body of superimposed shear wall, the wholeness of inboard wall body atress reinforcing bar, the wholeness of prefabricated wall body and cavity, reserve the anti lateral pressure design of cavity post-cast concrete etc. 3 types of connecting pieces such as heat preservation drawknot spare, truss reinforcing bar (or the lacing wire in the shaping steel reinforcement cage), anti-expanding mould split bolt act on integrative wall body connecting piece, have the anchor of strengthening through cross-section connecting piece both ends and connect atress and integrated efficiency.
2. The production quality is ensured, the thermal performance of the heat-insulating layer is not influenced, and meanwhile, the connecting structure of the wall body section is simplified, the production process is simplified, and the production efficiency is improved.
3. The simplified connecting structure can properly increase the connecting and adjusting space of the site construction, is beneficial to the construction connection and the pouring, reduces the procedures of the site construction, and fully exerts the advantages of the quality and the efficiency of the prefabricated components of the fabricated building.
4. The prefabricated wall panel has good economical efficiency and applicability while ensuring the stress performance, can realize facing, heat preservation, structural wall and mechanical and electrical integration, and is suitable for double-faced superposed shear wall building systems in cold and severe cold areas.
Drawings
Fig. 1a is a front view of a veneer insulation integrated double-sided laminated shear wall provided by an embodiment of the invention;
FIG. 1b is a left side view of the double-sided overlapping shear wall of FIG. 1 a;
FIG. 1c is a top view of the double-sided superimposed shear wall of FIG. 1 a;
fig. 2a is a front view of the arrangement of the connecting members and reinforcing bars inside the double-sided stacked shear wall according to the embodiment of the present invention;
FIG. 2b is a schematic cross-sectional view of FIG. 2a taken along line 1-1;
FIG. 2c is a schematic cross-sectional view of FIG. 2a taken along line 2-2;
fig. 3a is a schematic view of a reinforcing mesh reinforcement of a double-sided laminated shear wall according to an embodiment of the present invention;
FIG. 3b is a schematic cross-sectional view of FIG. 3a taken along line 3-3;
FIG. 3c is a schematic cross-sectional view of FIG. 3a taken along line 4-4;
fig. 4a is a front view of the connection of the two ends of the connector of the double-sided stacked shear wall according to the embodiment of the present invention, which includes the insertion of the short bars extending into one end of the outer leaf and the fastening connection with the nylon casting, and the insertion of the short bars extending into one end of the inner leaf and the binding connection with the vertical steel bars of the third steel bar mesh;
fig. 4b is a top view of the connection of the two ends of the connector of the double-sided stacked shear wall according to the embodiment of the present invention, which includes the insertion of the short bars extending into one end of the outer leaf and the fastening connection with the nylon casting, and the insertion of the short bars extending into one end of the inner leaf and the binding connection with the vertical steel bars of the third steel bar mesh;
FIG. 5a is a schematic structural diagram of a nylon outer frame according to an embodiment of the present invention;
FIG. 5b is a schematic structural view of a nylon inner core provided in an embodiment of the present invention;
FIG. 5c is an assembly view of a nylon casting provided by an embodiment of the present invention;
FIG. 6a is a schematic illustration of the vertical arrangement of the connectors inside a double-sided overlapping shear wall provided by an embodiment of the present invention;
fig. 6b is a schematic view of the arrangement of the connectors inside the double-sided overlapping shear wall in a vertical and horizontal combination manner, according to an embodiment of the present invention.
In the figure: 1-outer decorative panel, 2-outer leaf plate, 3-insulating layer, 4-post-cast concrete plate, 5-inner leaf plate, 6-connecting piece, 7-nylon casting, 8-nylon stick, 9-short steel bar, 21-first steel bar mesh, 41-second steel bar mesh, 51-third steel bar mesh, 211-vertical steel bar of first steel bar mesh, 212-horizontal steel bar of first steel bar mesh, 511-vertical steel bar of third steel bar mesh.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; the two components can be directly connected or indirectly connected through an intermediate medium, and the two components can be communicated with each other. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1a to 2c, the facing and insulation integrated double-sided superposed shear wall provided by the invention is shown, and comprises an outer facing plate 1, an outer leaf plate 2, an insulation layer 3, a post-cast concrete plate 4, an inner leaf plate 5 and a plurality of connecting pieces 6 penetrating through the outer leaf plate 2, the insulation layer 3, the post-cast concrete plate 4 and the inner leaf plate 5, which are sequentially superposed from outside to inside.
The outer decorative panel 1 is made of reverse-beating stone or ceramic tiles, and the inner leaf plates 5 and the outer leaf plates 2 are both precast concrete plates. A first reinforcing mesh 21 is arranged in the outer leaf plate 2, and a second reinforcing mesh 41 is arranged on one side of the post-cast concrete plate 4 close to the heat-insulating layer 3. The third reinforcing mesh 51 is arranged in the inner leaf plate 5, and an embedding groove is reserved on the middle surface of the inner leaf plate 5 and used for embedding the motor wire box.
The connector 6 is connected to the first mesh reinforcement 21, the second mesh reinforcement 41, and the third mesh reinforcement 51.
Specifically, referring to fig. 3a to 3c, the vertical reinforcing bars 211 of the first reinforcing mesh 21 are disposed at a side close to the exterior sheathing panel 1, and the horizontal reinforcing bars 212 thereof are disposed at a side close to the insulating layer 3, so as to increase the anchoring depth of the connecting member 6 in the outer leaf panel 2 as much as possible.
Referring to fig. 4a and 4b, one end of the connecting member 6 extends into the outer blade 2 and is fixedly connected to the vertical steel bars 211 in the first steel bar mesh 21 through the nylon casting 7, one end of the connecting member 6 is wrapped by the nylon casting 7 and fixed by the nylon rods 8, and the wrapped length of the nylon casting 7 covers the length of the connecting member 6 extending into the outer blade 2, so as to block the cold and hot bridges and fix the connecting member 6 to the first steel bar mesh 21. Referring to fig. 5a to 5c, the nylon casting 7 includes a nylon outer frame 71 and a nylon inner core 72, the nylon outer frame 71 has a U-shaped groove 711, and the nylon inner core is embedded in the U-shaped groove 711 and forms a gap 73 with the bottom of the U-shaped groove 711 for embedding the short steel bar 9. First mounting holes 712 for mounting the nylon stick 8 are formed in two side walls of the U-shaped groove 711, an embedding groove 721 for embedding the connecting piece 6 is formed in one side, facing the inner wall of the U-shaped groove 711, of the nylon inner core 72, second mounting holes 722 for mounting the nylon stick 8 are formed in the position, corresponding to the first mounting holes 712, of the nylon inner core 72, and the nylon stick 8 penetrates into the first mounting holes 712 and the second mounting holes 722. Because the nylon casting 7 is made of nylon material, the elasticity is good, and the outer blade plate 2 can be allowed to deform at a certain temperature, so that the influence on the weather resistance of the wall body caused by too large restriction on the wall body and easy cracking can be avoided.
The connecting piece 6 is bound and connected with the second reinforcing mesh 41 in the post-cast concrete plate 4, and a certain distance is reserved between the second reinforcing mesh 41 and the heat insulation layer 3 so as to ensure that the second reinforcing mesh 41 is wrapped by concrete slurry on one side of the heat insulation layer 3 and increase the interface bonding force.
Further, the connector 6 is made of steel, preferably galvanized steel, and has different steel plate thicknesses, heights and lengths designed according to stress requirements, and the two ends thereof are respectively provided with reserved holes for anchoring connection with the first reinforcing mesh 21 and the third reinforcing mesh 41.
The other end of the connector 6 is tied and anchored with the vertical reinforcing bars 511 in the third mesh reinforcement 51. One end of the connecting piece 6 extending into the inner leaf plate 5 is provided with a reserved hole and internally provided with a short steel bar 9 in a penetrating way, the connecting piece 6 and the short steel bar 9 are bound on the vertical steel bar 511 in the third steel bar mesh 51 together, and the anchoring additional short steel bar 9 is adopted for increasing the anchoring effect.
The arrangement of the connecting pieces 6 needs to meet the requirements of stress performance design, checking calculation and the like of heat-insulating tie pieces, interface bonding shear resistance, member integrity, concrete pouring pressure measurement and the like. In the present embodiment, referring to fig. 6a, the connecting members 6 are arranged at intervals in the horizontal direction, or, as shown in fig. 6b, the connecting members 6 are arranged in a combination of the horizontal direction and the vertical direction. Because the bottom pressure is higher when the post-cast concrete cavity is cast, the connecting pieces 6 are arranged in an encrypted manner within the height range of the component bottom 1/3; when the door opening of the window opening of the wall is met, the arrangement distance of the connecting pieces 6 is generally 1/2 of the design distance. In practical engineering applications, the top and two sides of the outer blade 2 will have a larger size than the inner blade for horizontal and vertical joint connection, and the distance between the connecting members 6 should take this difference into account.
The thickness of the heat preservation layer 3 is suitable for thermal performance requirements of cold and severe cold areas, preferably, the thickness of the heat preservation layer 3 is 80-150 mm, and the concrete in the post-cast concrete plate 5 is self-compacting concrete not lower than C30 grade.
The embodiment also provides a manufacturing method of the double-sided superposed shear wall, which comprises the following steps:
s1, constructing a formwork of the outer leaf plate 2, binding the first reinforcing mesh 21, hoisting, transporting and pre-burying embedded parts;
s2, connecting and fixing the connecting piece 6 and the first reinforcing mesh 21 of the outer blade 2 through the nylon casting 7; pouring concrete of the outer blade plate 2;
s3, cutting and installing the heat-insulating layer 3, and sealing a gap between the heat-insulating layer 3 and the outer blade plate 2 by spraying foamed polyurethane; curing the concrete of the outer blade plate 2;
s4, binding the second reinforcing mesh 41 of the post-cast concrete plate 4 and the third reinforcing mesh 51 of the inner leaf plate 5, and fixedly connecting with the connecting piece 6 respectively;
s5, constructing a formwork of the inner blade plate 5, embedding an electric wire box in advance, and pouring concrete of the inner blade plate 5;
s6, pouring concrete of the heat-insulating layer 3;
s7, curing the concrete of the inner blade plate 5; removing the mold to obtain a component;
s8, transporting the member to a construction site, hoisting the member in place, and supporting and fixing the member;
s9, connecting seam joint bars;
s10, constructing a formwork of the post-cast concrete plate 4, and pouring and maintaining concrete of the post-cast concrete plate 4, wherein in the concrete pouring step of the post-cast concrete plate 4, self-compacting concrete with the grade not lower than C30 is adopted for layered pouring, and the pouring height of each layer is not more than 1 m.
To sum up, the veneer heat preservation integration double-sided superimposed shear wall of this embodiment has following advantage:
1. from the design aspect, the connecting piece 6 that adopts can satisfy the atress performance of wall body cross-section, load power (dead weight, wind load, seismic action, the temperature effect, drawing of patterns adsorption affinity, hoist and mount and transportation installation temporary load etc.) including outer acanthus leaf 2 and heat preservation 3, the interface shear resistance performance between prefabricated and the cast-in-place wall body of superimposed shear wall, the wholeness of inboard wall body atress reinforcing bar, the wholeness of prefabricated wall body and cavity, reserve the anti lateral pressure design of cavity post-cast concrete etc. 3 types of connecting pieces such as heat preservation drawknot spare, truss reinforcing bar (or the lacing wire in the shaping steel reinforcement cage), anti-expanding mould split bolt act on integrative wall body connecting piece, have the anchor connection of strengthening through cross-section connecting piece both ends, improve wall body cross-section and connect atress and integrated efficiency.
2. The production quality is ensured, the thermal performance of the heat-insulating layer 3 is not influenced, and meanwhile, the connecting structure of the wall body section is simplified, the production process is simplified, and the production efficiency is improved.
3. The simplified connecting structure can properly increase the connecting and adjusting space of the site construction, is beneficial to the construction connection and the pouring, reduces the procedures of the site construction, and fully exerts the advantages of the quality and the efficiency of the prefabricated components of the fabricated building.
4. The prefabricated wall panel has good economical efficiency and applicability while ensuring the stress performance, can realize facing, heat preservation, structural wall and mechanical and electrical integration, and is suitable for double-faced superposed shear wall building systems in cold and severe cold areas.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (9)

1. A facing and heat-preserving integrated double-sided superposed shear wall comprises an outer facing plate, an outer leaf plate, a heat-preserving layer and an inner leaf plate which are sequentially superposed from outside to inside, and is characterized by also comprising a post-cast concrete plate and a plurality of connecting pieces; the inner leaf plate and the outer leaf plate are both precast concrete plates, a first reinforcing mesh is arranged in the outer leaf plate, a second reinforcing mesh is arranged on one side, close to the heat preservation layer, of the post-cast concrete plate, and a third reinforcing mesh is arranged in the inner leaf plate; the connecting piece penetrates through the outer leaf plate, the heat insulation layer, the post-cast concrete plate and the inner leaf plate and is connected with the first reinforcing mesh, the second reinforcing mesh and the third reinforcing mesh.
2. The double-sided laminated shear wall of claim 1, wherein one end of the connector extends into the outer leaf and is fixedly connected to the vertical rebar of the first rebar grid by a nylon casting; the connecting piece is bound and connected with the second reinforcing mesh in the post-cast concrete slab; and the other end part of the connecting piece is provided with a reserved hole, and a short steel bar and the vertical steel bar in the third steel bar mesh are bound and anchored by inserting the reserved hole.
3. The double-sided laminated shear wall of claim 2, wherein the vertical reinforcement of the first mesh reinforcement is disposed on a side adjacent to the outer facing sheet and the lateral reinforcement of the first mesh reinforcement is disposed on a side adjacent to the insulating layer.
4. The double-sided laminated shear wall of claim 1, wherein the plurality of connectors are spaced apart laterally or a combination of laterally and vertically, and wherein the connectors at the bottom of the shear wall at locations 1/3 are arranged in a dense array.
5. The double-sided laminated shear wall of any of claims 1 to 4, wherein the connecting members are made of steel.
6. The double-sided laminated shear wall of any one of claims 1 to 4, wherein an embedding groove is reserved on the inner side surface of the inner blade plate, and an electric wire box is embedded in the embedding groove.
7. The double-sided laminated shear wall of any one of claims 1 to 4, wherein the insulation layer has a thickness of 80-150 mm, and the concrete in the post-cast concrete slab is self-compacting concrete of grade no less than C30.
8. A method of manufacturing a double-sided laminated shear wall of claim 1, comprising the steps of:
s1, constructing a formwork of the outer leaf plate, binding a first reinforcing mesh, hoisting, transporting and pre-burying an embedded part;
s2, connecting and fixing the connector and the first reinforcing mesh of the outer leaf plate through a nylon casting; pouring concrete of the outer blade plate;
s3, cutting and installing the heat-insulating layer, and sealing a gap between the heat-insulating layer and the outer leaf plate by spraying foamed polyurethane; maintaining the outer blade plate concrete;
s4, binding the second reinforcing mesh of the post-cast concrete plate and the third reinforcing mesh of the inner leaf plate, and fixedly connecting the second reinforcing mesh and the third reinforcing mesh with the connecting piece respectively;
s5, constructing a formwork of the inner blade plate, embedding an electric wire box in advance, and pouring concrete of the inner blade plate;
s6, pouring concrete of the heat-insulating layer;
s7, maintaining the inner blade plate concrete; removing the mold to obtain a component;
s8, transporting the member to a construction site, hoisting the member in place, and supporting and fixing the member;
s9, connecting seam joint bars;
s10, constructing a formwork of the post-cast concrete plate, and pouring and maintaining concrete of the post-cast concrete plate.
9. The method for manufacturing a double-sided laminated shear wall of claim 8, wherein the step of casting the concrete of the post-cast concrete slab comprises the steps of:
self-compacting concrete with the grade not lower than C30 is adopted for layered casting, and the casting height of each layer is not more than 1 m.
CN202011498314.0A 2020-12-17 2020-12-17 Facing and heat-preserving integrated double-sided superposed shear wall and manufacturing method thereof Pending CN112609874A (en)

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CN115198917A (en) * 2022-07-29 2022-10-18 山东济创新材料科技有限公司 Light multifunctional integrated outer leaf plate, assembly type cavity wall and machining process of assembly type cavity wall
CN115478648A (en) * 2022-09-16 2022-12-16 哈尔滨工业大学 Novel integrated wallboard suitable for offshore floating building and preparation method thereof
CN117403807A (en) * 2023-10-27 2024-01-16 海南大学 Light, easily prefabricated and convenient coincide wall of site operation

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115198917A (en) * 2022-07-29 2022-10-18 山东济创新材料科技有限公司 Light multifunctional integrated outer leaf plate, assembly type cavity wall and machining process of assembly type cavity wall
CN115478648A (en) * 2022-09-16 2022-12-16 哈尔滨工业大学 Novel integrated wallboard suitable for offshore floating building and preparation method thereof
CN117403807A (en) * 2023-10-27 2024-01-16 海南大学 Light, easily prefabricated and convenient coincide wall of site operation
CN117403807B (en) * 2023-10-27 2024-04-26 海南大学 Light, easily prefabricated and convenient coincide wall of site operation

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