CN112607116A - Fungus package charging installation - Google Patents
Fungus package charging installation Download PDFInfo
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- CN112607116A CN112607116A CN202110132805.1A CN202110132805A CN112607116A CN 112607116 A CN112607116 A CN 112607116A CN 202110132805 A CN202110132805 A CN 202110132805A CN 112607116 A CN112607116 A CN 112607116A
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- 241000233866 Fungi Species 0.000 title claims abstract description 60
- 238000009434 installation Methods 0.000 title description 2
- 239000000463 material Substances 0.000 claims abstract description 160
- 230000000712 assembly Effects 0.000 claims abstract description 27
- 238000000429 assembly Methods 0.000 claims abstract description 27
- 241000894006 Bacteria Species 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 79
- 230000005540 biological transmission Effects 0.000 claims description 30
- 238000007599 discharging Methods 0.000 claims description 23
- 238000005096 rolling process Methods 0.000 claims description 21
- 230000009467 reduction Effects 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 238000005538 encapsulation Methods 0.000 claims 8
- 239000005022 packaging material Substances 0.000 abstract description 3
- 230000007306 turnover Effects 0.000 abstract 4
- 238000009432 framing Methods 0.000 abstract 1
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 7
- 238000013461 design Methods 0.000 description 6
- 230000006698 induction Effects 0.000 description 6
- 238000004080 punching Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000001963 growth medium Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/50—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using rotary tables or turrets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
- B65B43/465—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers for bags
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
Abstract
The invention relates to the technical field of automation equipment, in particular to a bacterium packaging material device, which comprises a material charging station, a packet moving station, a lantern ring capping station and a framing station; the bag subassembly that opens of station of feeding includes the support arm, open a bag assembly panel, open a bag telescoping cylinder and turn over the board, the support arm with open a bag assembly panel all with charging equipment frame fixed connection, open a bag telescoping cylinder's cylinder body and support arm rotation connection, open a bag telescoping cylinder's piston rod with turn over the board rotation connection, turn over the board and open a bag assembly panel rotation connection, turn over and set up two slide rails on the board, open a straight rack on the bag sucking disc subassembly, open two sliders on the bag sucking disc subassembly simultaneously with two slide rail sliding fit, open the output shaft setting of bag motor and the bag drive gear of straight rack meshing. According to the invention, two fungus bags are turned over and opened simultaneously through one set of turning assembly, and two sets of bag taking assemblies can be matched for use simultaneously, so that the fungus bag bagging filling efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to bacteria packaging material equipment.
Background
Fungus package processing equipment is used for fungus package automated production and processing, and it mainly includes the filler station, transports station, lantern ring station and dress frame station. In the station of packing, after the fungus mushroom bag got into the bagging position, bag lifting mechanism mentioned and overlaps the fungus mushroom bag in the sleeve outside, and the package that is located sleeve one side presss from both sides the mechanism and holds the fungus mushroom bag tightly, and the filling machine packs in to the fungus mushroom bag from the sleeve, packs the back, and the fungus package removes to the punching press station. The invention with the publication number of CN110816979A discloses a fungus material filling machine, which comprises a bag opening mechanism, a fungus material box, a turntable mechanism and a barrel holding mechanism, wherein the turntable mechanism comprises a turntable and a motor, the turntable is in transmission connection with the motor, the turntable is rotatably provided with a plurality of stations, the number of the stations is not less than four, the bag opening mechanism, the fungus material box and the barrel holding mechanism are sequentially arranged at different stations of the turntable, the bag opening mechanism and the barrel holding mechanism are arranged below the turntable, the fungus material box is arranged above the turntable, the turntable is provided with a fixing tool at each station, the fixing tool comprises a bag sleeving barrel and a turntable fungus bag sleeving gear clamping device, the turntable fungus bag sleeving gear clamping device comprises a fungus bag holding piece and a driving piece, the fungus bag holding piece is a clamp, the clamp is arranged at the bag sleeving barrel, the clamp is provided with a fungus bag sleeving clamping limiting block, and the fungus bag sleeving limiting block is arranged between the clamp and the bag, the clamp is connected with the driving piece in a transmission way. The carousel in this structure drives through the motor, and there is the return stroke clearance in the motor, leads to the turned angle of carousel to have the error, influences the degree of accuracy of packing and punching press.
Therefore, how to overcome the above technical problems and disadvantages is a problem to be solved.
Disclosure of Invention
The invention aims to provide bacteria packaging material equipment to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the fungus bag charging equipment comprises a charging station and a bag moving station; the loading station comprises a loading equipment frame, a turntable, a bag taking mechanism, a loading mechanism, a material height adjusting mechanism, a stamping mechanism and a switching mechanism, wherein the bag taking mechanism, the loading mechanism, the material height adjusting mechanism, the stamping mechanism and the switching mechanism are positioned on the periphery of the turntable; the bag taking mechanism comprises a bag containing box, a bag placing platform, a bag taking assembly and a bag opening assembly; the bag opening assembly comprises a support arm, a bag opening assembly plate, a bag opening expansion cylinder and a turning plate, the support arm and the bag opening assembly plate are fixedly connected with a charging equipment frame, a cylinder body of the bag opening expansion cylinder is rotatably connected with the support arm, a piston rod of the bag opening expansion cylinder is rotatably connected with the turning plate, the turning plate is rotatably connected with the bag opening assembly plate, two sliding rails are arranged on the turning plate, two bag opening sucker assemblies and a bag opening motor are arranged, two sliding blocks and a straight rack are arranged on each bag opening sucker assembly, the two sliding blocks on the bag opening sucker assemblies are in sliding fit with the two sliding rails simultaneously, an output shaft of the bag opening motor is provided with a bag opening transmission gear meshed with the straight rack, and after the bag opening transmission gear rotates, the two straight racks move oppositely or move dorsad.
Furthermore, the turntable is in assembly connection with the charging equipment rack through a turntable seat, the turntable is driven to rotate circumferentially through a speed reduction motor, and a plurality of arc-shaped positioning grooves are formed in the outer edge of the turntable; the charging equipment rack is provided with a positioning assembly and an auxiliary supporting assembly, the positioning assembly comprises a positioning telescopic cylinder and a rolling part, the cylinder body of the positioning telescopic cylinder is fixedly connected with the charging equipment rack, the rolling part is a roller or a bearing, and the rolling part is matched with the arc-shaped positioning groove; the auxiliary supporting component is positioned below the stamping component and on one side of the turntable.
Further, set up the auxiliary stay subassembly on the charging equipment frame, the auxiliary stay subassembly includes auxiliary stay mounting plate and supporting wheel, auxiliary stay mounting plate and charging equipment frame fixed connection, and the supporting wheel contacts with the lower terminal surface of carousel.
Furthermore, the lower end of the rotary table is provided with a plurality of sleeves and a plurality of material bag holding mechanisms, and each material bag holding mechanism comprises two clamping arms, a material bag holding assembly seat and a material bag holding telescopic cylinder; the two clamping arms are symmetrically arranged, one end of each clamping arm is hinged with the material bag holding assembly seat, the other end of each clamping arm is fixedly connected with an arc-shaped clamping block, a plurality of arc-shaped clamping blocks are arranged on the inner side of each clamping plate and are positioned on the same circumference, a reset spring is arranged between the two clamping arms, and one sides of the two clamping arms, which are close to each other, are provided with material bag holding transmission rollers; the cylinder body of the material bag holding telescopic cylinder is fixedly connected with the material bag holding assembly seat, a piston rod of the material bag holding telescopic cylinder is provided with a push block, the push block is positioned between the two clamping arms, and one end, far away from the material bag holding telescopic cylinder, of the push block is of an arrow-head-shaped structure; when the material bag holding telescopic cylinder extends, the push block is matched with the transmission rollers of the two clamping arms to open the clamping arms outwards, and when the material bag holding telescopic cylinder contracts, the reset spring pulls the clamping arms inwards.
Furthermore, the charging mechanism comprises a charging speed reduction motor and a material box, a material shaft is arranged in the material box, and the charging speed reduction motor is connected with the material shaft through a flange; the lower end of the feed box is provided with two feed cylinders; the material shaft is assembled in the material box through a shaft sleeve, and two groups of material discharging assemblies and a material distributing assembly positioned between the two groups of material discharging assemblies are arranged on the material shaft; the discharging component comprises a discharging fixed ring and at least two discharging connecting plates arranged on the outer side of the discharging fixed ring, one end of each discharging connecting plate is connected with the discharging fixed part, and the other end of each discharging connecting plate is provided with a discharging plate; the material distributing assembly comprises a material distributing fixing ring and at least two material distributing connecting plates arranged on the outer side of the material distributing fixing ring, one end of each material distributing connecting plate is connected with the material distributing fixing ring, the other end of each material distributing connecting plate is provided with a material distributing plate, each material distributing plate is of a V-shaped structure, and the opening direction of each material distributing plate is opposite to the rotating direction of the material shaft.
Further, divide the solid fixed ring of branch and arrange solid fixed ring and pass through screw and material axle fixed connection, the pivot periphery sets up the screw constant head tank.
The material height adjusting mechanism is positioned below the charging mechanism and comprises a material height adjusting support, a material height adjusting transmission gear, an assembly frame and a material height adjusting telescopic cylinder, the material height adjusting support comprises a first moving plate and a second moving plate, a first clamping plate and a second clamping plate are arranged at two ends of the upper side of the first moving plate respectively, a third clamping plate and a fourth clamping plate are arranged at two ends of the upper side of the second moving plate, a straight rack is arranged at the lower end of the first moving plate, a straight rack is arranged at the lower end of the second moving plate, and the two straight racks are meshed with two sides of the material height adjusting transmission gear respectively; supporting platforms are arranged at the upper ends of the first clamping plate, the second clamping plate, the third clamping plate and the fourth clamping plate, the supporting platforms of the first clamping plate and the third clamping plate form a first fungus bag supporting station, and the supporting platforms of the second clamping plate and the fourth clamping plate form a second fungus bag supporting station; the first clamping plate, the second clamping plate, the third clamping plate and the fourth clamping plate are provided with elongated holes, the supporting platform is provided with threaded holes, the supporting platform is fixedly connected with the first clamping plate, the second clamping plate, the third clamping plate and the fourth clamping plate through screws, and the height of the supporting platform can be adjusted up and down; the material height adjusting transmission gear is installed on an assembly frame, two sliding rails are arranged on the assembly frame and are parallel to each other, and the first moving plate and the second moving plate are in sliding fit with the two sliding rails through sliding blocks; the cylinder body of the material height adjusting telescopic cylinder is fixedly connected with the assembling frame, and a piston rod of the material height adjusting telescopic cylinder is connected with the first moving plate.
Further, the packet moving station comprises a packet moving equipment frame and a packet moving mechanism; the packet moving mechanism comprises a supporting panel, a rotating plate, a packet moving speed reducing motor and a packet moving assembly; the supporting panel is fixed on the bag moving equipment frame through a support rod; the rotating plate is rotatably arranged on the upper end face of the supporting panel, two sets of rolling supporting assemblies are arranged at the lower end of the rotating plate, each rolling supporting assembly comprises an upright column and a ball arranged at the lower end of the upright column, the upper end of the upright column is fixedly connected with the rotating plate, and the balls are in contact with the upper end face of the supporting panel; an output shaft of the packet-moving speed-reducing motor is in transmission connection with the rotating plate.
Furthermore, the bag moving assembly is arranged on the rotating plate through a bag moving assembly plate, the bag moving assembly plate is fixedly connected with the rotating plate, the bag moving assemblies are arranged in two sets, the included angle between the two sets of bag moving assemblies is formed, and each bag moving assembly comprises a linear cylinder, a bag moving mounting plate, a first clamping pair, a second clamping pair, a first sliding rod, a second sliding rod, a first clamping cylinder and a second clamping cylinder; the cylinder body of the linear cylinder is fixedly connected with the bag moving assembly plate; the first clamping pair and the second clamping pair have the same structure and respectively comprise a left clamping plate and a right clamping plate, the end parts of the left clamping plate and the right clamping plate are provided with sliding blocks, the upper ends of the two sliding blocks of the first clamping pair are in sliding fit with a first sliding rod, the upper ends of the two sliding blocks of the second clamping pair are in sliding fit with a second sliding rod, a first connecting plate is arranged between the sliding block of the left clamping plate of the first clamping pair and the sliding block of the left clamping plate of the second clamping pair, and a second connecting plate is arranged between the sliding block of the right clamping plate of the first clamping pair and the sliding block of the right clamping plate of the second clamping pair; the first clamping cylinder and the second clamping cylinder are both fixedly connected with the bag moving mounting plate; the output end of the first clamping cylinder is provided with a third slide bar, a slide block of a left clamp plate of the first clamping pair is fixedly connected with the third slide bar, and a slide block of a right clamp plate of the first clamping pair is fixedly connected with the third slide bar in a sliding fit manner; the output end of the second clamping cylinder is provided with a fourth sliding rod, a sliding block of a right clamping plate of the second clamping pair is fixedly connected with the fourth sliding rod, and a sliding block of a left clamping plate of the first clamping pair is fixedly connected with the fourth sliding rod in a sliding fit manner; the bag moving mounting plate is fixedly connected with a first push plate and a second push plate, the first push plate is positioned between the left clamping plate and the right clamping plate of the first clamping pair, and the second push plate is positioned between the left clamping plate and the right clamping plate of the second clamping pair; two guide rods are fixed on the bag moving mounting plate, and a guide sleeve matched with the guide rods is arranged on the bag moving mounting plate; move and set up the fixed plate on the package mounting panel, the cylinder body that presss from both sides cylinder and second embracing clamp cylinder is respectively with fixed plate fixed connection.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the fungus bag filling equipment disclosed by the invention, two fungus bags are turned and opened simultaneously through one set of turning assembly, and two sets of bag taking assemblies can be matched for use simultaneously, so that the fungus bag filling efficiency is greatly improved.
(2) According to the fungus packaging and loading device disclosed by the invention, the positioning groove is formed in the outer edge of the turntable, and the positioning assembly is additionally arranged in a matched manner, so that when the turntable stops, the telescopic cylinder pushes the rolling part to be in contact with the positioning groove, the stroke clearance of the speed reducer can be reduced, and the precision of the filling and stamping processes is guaranteed. The auxiliary supporting component is arranged below the stamping component, so that the impact force to the rotary table in the stamping process is effectively reduced, the circumferential rotation of the rotary table is not influenced due to the rolling design, the service life of the rotary table is greatly prolonged, and the equipment failure rate and the maintenance cost are reduced.
(3) According to the fungus packaging and charging equipment disclosed by the invention, the structural design of the material bag holding mechanism changes an external tension spring mode in the prior art into an internal tension spring mode, so that the equipment space is simpler, the mechanical expansion in the prior art is pneumatic expansion, and the push block is in sliding fit or rolling fit with the transmission assembly, so that the equipment noise and the energy consumption are effectively reduced. The clamping arms are pushed away by the push block, and the return spring is pulled back, so that the fungus bag is tightly clamped outside the sleeve, and the holding force is better. And the structure of the clamping assembly is optimized, so that the replacement of accessories is convenient.
(4) According to the fungus packaging and charging equipment disclosed by the invention, the material distribution plate in the material box is of a V-shaped structure, the opening direction of the material distribution plate is opposite to the rotating direction of the rotating shaft, and in the rotating process of the rotating shaft, the material distribution plate distributes and guides the culture medium in the material box to two sides, so that the charging speed is higher.
(5) According to the fungus bag loading device disclosed by the invention, in the material height adjusting mechanism, the clamping plate clamps the lower end of the fungus mushroom bag when the first movable plate and the second movable plate are close to each other, after the filling is finished, the first movable plate and the second movable plate are separated from each other, a blanking space is formed below the fungus bag, and a culture medium in the fungus mushroom bag falls into the bottom, so that the technical problem that waste bags and waste materials are generated in the prior art is solved, the equipment downtime is reduced, and the fungus bag processing efficiency is improved. The height of the supporting platform can be adjusted according to actual needs, so that the weight of the culture medium in the fungus bag can be better controlled, and the requirements of different fungus mushroom products are met.
(6) According to the fungus bag loading device disclosed by the invention, the bag moving mechanism adopts an alternate bag clamping and moving design, and the working efficiency is far higher than that of a linear bag taking structural design in the prior art. The bag moving assembly adopts a double-station clamping design, and the two clamping and holding pairs are respectively driven by the two connecting plates, so that the bag moving assembly is novel in design and low in energy consumption. According to the invention, two sets of rolling support assemblies are arranged at the lower end of the rotary table, so that the rotary table is used as a support, the problem that the guide rod and the linear cylinder piston rod are deformed due to the weight of a fungus bag can be prevented, and the stability of the rotary table is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a construction of the loading station of the present invention;
FIG. 3 is a schematic structural view of the flap of the present invention;
FIG. 4 is a schematic structural diagram of a turntable according to the present invention;
FIG. 5 is a schematic view of another perspective of the loading station of the present invention;
FIG. 6 is a schematic structural view of a positioning assembly of the present invention;
FIG. 7 is a schematic structural view of the material bag holding mechanism of the present invention;
FIG. 8 is a schematic structural view of the charging mechanism of the present invention;
FIG. 9 is a schematic structural view of a material height adjusting mechanism according to the present invention;
FIG. 10 is a schematic structural view of another perspective of the material height adjusting mechanism of the present invention;
FIG. 11 is a schematic structural view of a transfer station according to the present invention;
FIG. 12 is a bottom view of FIG. 11;
FIG. 13 is a schematic structural diagram of a transfer assembly according to the present invention.
Description of the main element symbols:
100 loading stations, 102 loading equipment racks, 102 turntables, 103 bag containing boxes, 104 bag placing platforms, 105 bag taking assemblies, 106 bag taking electric modules, 107 supporting arms, 108 bag assembling plates, 109 bag expansion cylinders, 110 turning plates, 111 sliding rails, 112 bag sucker assemblies, 113 bag motors, 114 sliding blocks, 115 straight racks, 116 arc positioning grooves, 117 positioning expansion cylinders, 118 rolling pieces, 119 stamping mechanisms, 120 auxiliary supporting assembling plates, 121 supporting wheels, 122 sleeves, 123 induction discs, 124 induction grooves, 125 clamping arms, 126 bag clasping assembling seats, 127 bag clasping expansion cylinders, 128 arc-shaped clamping blocks, 129 reset springs, 130 bag clasping transmission rollers, 131 pushing blocks, 132 loading speed reduction motors, 133 bins, 134 material shafts, 135 material barrels, 136 discharging assemblies, 137 material distributing assemblies, 138 material distributing plates, 139 material height adjusting transmission gears, 140 material assembling racks, 141 material height adjusting expansion cylinders, 142 a first moving plate, 143 a second moving plate, 144 a first clamping plate, 145 a second clamping plate, 146 a third clamping plate, 147 a fourth clamping plate, 148 a spur rack, 149 a supporting platform, 150 a sliding rail and 151 a bag transmission gear;
200 move a packet station, 201 support panel, 202 rotating plate, 203 move a packet gear motor, 204 roll supporting component, 205 move a packet mounting plate, 206 sharp cylinder, 207 move a packet mounting panel, 208 first slide bar, 209 second slide bar, 210 first embrace press from both sides the cylinder, 211 second embrace press from both sides the cylinder, 212 left splint, 213 right splint, 214 slider, 215 first even board, 216 second even board, 217 third slide bar, 218 fourth slide bar, 219 first push pedal, 220 second push pedal.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: the fungus package charging equipment comprises a charging station 100 and a bag transferring station 200.
Referring to fig. 2-6, the loading station includes a loading device rack 101, a turntable 102, a bag retrieving mechanism, a loading mechanism, a material height adjusting mechanism, a punching mechanism, and an adapter mechanism, and the bag retrieving mechanism, the loading mechanism, the material height adjusting mechanism, the punching mechanism 119, and the adapter mechanism are located on the periphery of the turntable 102.
The bag taking mechanism comprises a bag containing box 103, a bag placing platform 104, a bag taking assembly 105 and a bag opening assembly.
The pocket holds box 103 and is four, pocket place the platform is two, it is two sets of to get bag subassembly 105, every group gets that the supporting two pockets that correspond of bag subassembly hold box and a pocket place the platform, it drives through the electronic module 106 of getting the bag on the charging equipment frame 101 to get bag subassembly 105 and carries out the back and forth movement, it includes getting the bag telescoping cylinder and getting bag sucking disc subassembly to get bag subassembly 105, it includes the motor to get bag electronic module 106, a slide rail, the action wheel, from driving wheel and belt, the motor drives the action wheel and rotates, the action wheel drives from driving wheel and belt rotation, get bag telescoping cylinder and belt fixed connection, and move on the slide rail.
The bag opening assembly comprises a supporting arm 107, a bag opening assembly plate 108, a bag opening telescopic cylinder 109 and a turning plate 110, wherein the supporting arm 107 and the bag opening assembly plate 108 are fixedly connected with the charging equipment frame 101, a cylinder body of the bag opening telescopic cylinder 109 is rotatably connected with the supporting arm 107, a piston rod of the bag opening telescopic cylinder 109 is rotatably connected with the turning plate 110, the turning plate 110 is rotatably connected with the bag opening assembly plate 108, two sliding rails 111, two sets of bag opening suction cup assemblies 112 and a bag opening motor 113 are arranged on the turning plate 110, two sliding blocks 114 and a spur rack 115 are arranged on each bag opening suction cup assembly 112, the two sliding blocks 114 on the bag opening suction cup assemblies are simultaneously in sliding fit with the two sliding rails 111, a bag opening transmission gear 151 meshed with the spur rack 115 is arranged on an output shaft of the bag opening motor 113, and after the bag opening transmission gear 151 rotates, the two spur racks 115 move in. A proximity switch (not shown) is provided on the flap 110 for detecting the position of the spur rack 115. Open bag sucking disc subassembly 108 and get bag sucking disc subassembly and all include backup pad and the sucking disc of fixed connection in the backup pad, and the sucking disc passes through the external negative pressure device of pipeline.
The turntable 102 is assembled and connected with the charging equipment rack 101 through a turntable seat, the turntable 102 is driven to rotate circumferentially through a speed reduction motor, and a plurality of arc-shaped positioning grooves 116 are formed in the outer edge of the turntable 102; the loading equipment frame is provided with a positioning assembly and an auxiliary supporting assembly, the positioning assembly comprises a positioning telescopic cylinder 117 and a rolling part 118, a cylinder body of the positioning telescopic cylinder 117 is fixedly connected with the loading equipment frame 101, the rolling part 118 is a roller or a bearing, the rolling part 118 is matched with an arc-shaped positioning groove 116, the rolling part 118 is slidably connected with an assembling plate, and the assembling plate is fixedly connected with the loading equipment frame 101; the auxiliary supporting assembly is located below the punching assembly 119 and on one side of the turntable 102, the auxiliary supporting assembly comprises an auxiliary supporting assembly plate 120 and a supporting wheel 121, the auxiliary supporting assembly plate 120 is fixedly connected with the loading equipment rack 101, and the supporting wheel 121 is in contact with the lower end face of the turntable 102. The auxiliary supporting components are two groups.
The lower extreme of carousel 102 sets up four sets of sleeves 122, and the sleeve 122 quantity of every group is two, sets up an arc constant head tank 116 between two sets of adjacent sleeves 122, still is equipped with induction disk 123 on gear motor's the output shaft, sets up four induction tank 124 on the induction disk 123, and induction tank's quantity and position all correspond with the arc constant head tank, and the cell type photoelectric switch on the charging equipment frame 101 is used for detecting the turned angle of carousel 102.
Referring to fig. 7, a pocket fastening mechanism is disposed on one side of the sleeve 122, and the pocket fastening mechanism includes two clamping arms 125, a pocket fastening assembly seat 126, and a pocket fastening telescopic cylinder 127; the two clamping arms 125 are symmetrically arranged, one end of each clamping arm 125 is hinged to the material bag holding assembly seat 126, the other end of each clamping arm 125 is fixedly connected with two arc-shaped clamping blocks 128, the two arc-shaped clamping blocks 128 are located on the same circumference, a return spring 129 is arranged between the two clamping arms 125, and one side, close to each other, of each clamping arm 125 is provided with a material bag holding transmission roller 130; the cylinder body of the material bag holding telescopic cylinder 127 is fixedly connected with the material bag holding assembly seat 126, the piston rod of the material bag holding telescopic cylinder 127 is provided with a push block 131, the push block 131 is positioned between the two clamping arms 125, and one end, far away from the material bag holding telescopic cylinder 127, of the push block 131 is of an arrow-head-shaped structure; when the bag holding telescopic cylinder 127 extends, the push block 131 cooperates with the transmission rollers 130 of the two clamping arms 125 to open the clamping arms 125 outwards, and when the bag holding telescopic cylinder 127 contracts, the return spring 129 pulls the clamping arms 125 back inwards.
Referring to fig. 8, the charging mechanism comprises a charging deceleration motor 132 and a bin 133, a material shaft 134 is arranged in the bin, and the charging deceleration motor 132 is connected with the material shaft 134 through a flange; the lower end of the feed box 133 is provided with two feed cylinders 135; the material shaft 134 is assembled in the material box 133 through a shaft sleeve, and two groups of material discharging assemblies 136 and a material distributing assembly 137 positioned between the two groups of material discharging assemblies are arranged on the material shaft 134; the discharge assembly 136 comprises a discharge fixing ring and two discharge connecting plates symmetrically arranged on the outer side of the discharge fixing ring, one end of each discharge connecting plate is connected with a discharge fixing part, and the other end of each discharge connecting plate is provided with a discharge plate; the material distributing assembly 137 comprises a material distributing fixing ring and at least two material distributing connecting plates arranged on the outer side of the material distributing fixing ring, one end of each material distributing connecting plate is connected with the material distributing fixing ring, the other end of each material distributing connecting plate is provided with a material distributing plate 138, each material distributing plate 138 is of a V-shaped structure, and the opening direction of each material distributing plate is opposite to the rotating direction of the material shaft; divide the solid fixed ring of material and arrange solid fixed ring and pass through screw and material axle fixed connection, the pivot periphery sets up the screw constant head tank.
Referring to fig. 9 and 10, the material height adjusting mechanism is located below the charging mechanism and includes a material height adjusting bracket, a material height adjusting transmission gear 139, an assembling bracket 140 and a material height adjusting telescopic cylinder 141, the material height adjusting bracket includes a first moving plate 142 and a second moving plate 143, two ends of the upper side of the first moving plate 142 are respectively provided with a first clamping plate 144 and a second clamping plate 145, two ends of the upper side of the second moving plate are provided with a third clamping plate 146 and a fourth clamping plate 147, the lower end of the first moving plate 142 and the lower end of the second moving plate are respectively provided with a spur rack 148, and the two spur racks 148 are respectively engaged with two sides of the material height adjusting transmission gear 139; the upper ends of the first clamping plate 144, the second clamping plate 145, the third clamping plate 146 and the fourth clamping plate 147 are respectively provided with a supporting platform 149, the supporting platforms of the first clamping plate 144 and the third clamping plate 146 form a first fungus bag supporting station, and the supporting platforms of the second clamping plate 145 and the fourth clamping plate 147 form a second fungus bag supporting station; the first clamping plate 144, the second clamping plate 145, the third clamping plate 146 and the fourth clamping plate 147 are provided with elongated holes, the supporting platform is provided with threaded holes, the supporting platform is fixedly connected with the first clamping plate 144, the second clamping plate 145, the third clamping plate 146 and the fourth clamping plate 147 through screws, and the height of the supporting platform can be adjusted up and down; the material height adjusting transmission gear 139 is mounted on the assembly frame 140, two slide rails 150 are arranged on the assembly frame 140, the two slide rails 150 are parallel to each other, and the first moving plate 142 and the second moving plate 143 are in sliding fit with the two slide rails 150 through sliders; the cylinder body of the material height adjusting telescopic cylinder 141 is fixedly connected with the assembling frame 140, and the piston rod of the material height adjusting telescopic cylinder 141 is connected with the first moving plate 142.
Referring to fig. 11-13, the bag moving station 200 includes a bag moving equipment rack and a bag moving mechanism; the bag moving mechanism comprises a supporting panel 201, a rotating plate 202, a bag moving speed reducing motor 203 and a bag moving assembly. The supporting panel 201 is fixed on the bag moving equipment frame through a support rod; the rotating plate 202 is rotatably arranged on the upper end face of the supporting panel 201, two sets of rolling supporting components 204 are arranged at the lower end of the rotating plate 202, each rolling supporting component 204 comprises an upright column and a ball arranged at the lower end of the upright column, the upper end of the upright column is fixedly connected with the rotating plate, and the ball is in contact with the upper end face of the supporting panel 201; the output shaft of the packet-shifting speed-reducing motor 203 is in transmission connection with the rotating plate 202.
The bag moving assembly is arranged on the rotating plate 202 through a bag moving assembly plate 205, the bag moving assembly plate 205 is fixedly connected with the rotating plate 202, the number of the bag moving assemblies is two, the two bag moving assemblies are arranged at an included angle, and the bag moving assembly comprises a linear cylinder 206, a bag moving mounting plate 207, a first clamping pair, a second clamping pair, a first sliding rod 208, a second sliding rod 209, a first clamping cylinder 210 and a second clamping cylinder 211; the cylinder body of the linear cylinder 206 is fixedly connected with the packet moving assembly plate 205; the first clamping pair and the second clamping pair have the same structure and respectively comprise a left clamping plate 212 and a right clamping plate 213, the end parts of the left clamping plate and the right clamping plate are provided with sliding blocks 214, the upper ends of the two sliding blocks 214 of the first clamping pair are in sliding fit with a first sliding rod 208, the upper ends of the two sliding blocks 214 of the second clamping pair are in sliding fit with a second sliding rod 209, a first connecting plate 215 is arranged between the sliding block 214 of the left clamping plate 212 of the first clamping pair and the sliding block 214 of the left clamping plate 212 of the second clamping pair, and a second connecting plate 216 is arranged between the sliding block 214 of the right clamping plate 213 of the first clamping pair and the sliding block 214 of the right clamping plate 213 of the second clamping pair; the first clamping cylinder 210 and the second clamping cylinder 211 are both fixedly connected with the bag moving mounting plate 207; the output end of the first clamping cylinder 210 is provided with a third sliding rod 217, the sliding block 214 of the left clamping plate 212 of the first clamping pair is fixedly connected with the third sliding rod 217, and the sliding block 214 of the right clamping plate 213 of the first clamping pair is in sliding fit with the third sliding rod 217; the output end of the second clamping cylinder 211 is provided with a fourth sliding rod 218, the sliding block 214 of the right clamping plate 213 of the second clamping pair is fixedly connected with the fourth sliding rod 218, and the sliding block 214 of the left clamping plate 212 of the second clamping pair is in sliding fit with the fourth sliding rod 218; a first push plate 219 and a second push plate 220 are fixedly connected to the bag moving mounting plate, the first push plate is positioned between the left clamping plate and the right clamping plate of the first clamping pair, and the second push plate is positioned between the left clamping plate and the right clamping plate of the second clamping pair; two guide rods are fixed on the bag moving mounting plate 207, and guide sleeves matched with the guide rods are arranged on the bag moving mounting plate; move and set up the fixed plate on the package mounting panel 207, the cylinder body that presss from both sides cylinder 210 and second armful clamp cylinder 211 is respectively with fixed plate fixed connection.
The working principle of the invention is as follows: the fungus bags are placed on a material bag placing platform after being sucked by a bag taking mechanism in a material loading station, a bag opening assembly is turned for 90 degrees after sucking the fungus bags, the upper ends of the fungus bags are opened, fungus sleeves are sleeved outside a sleeve by a bag lifting mechanism on the moving side of a rotary table, the upper ends of the fungus bags are clamped outside the sleeve by a material bag clamping mechanism, the fungus bags move to the material loading station along with the rotary table, the fungus bags are clamped by a clamping plate of a material height adjusting mechanism at the moment, the material is quantitatively loaded by a lower end material loading mechanism, the clamping plate of the material height adjusting mechanism is opened, the fungus materials in the fungus bags fall into the bottoms of the fungus bags, a punching mechanism punches holes and compacts the fungus bags, and the fungus bags after being punched holes move to the position of a switching; and the two fungus bags are moved to the conveying line bodies on the two sides of the fungus bags at the left and right alternate mode of the bag moving station.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The fungus bag charging equipment comprises a charging station and a bag moving station; the loading station comprises a loading equipment frame, a turntable, a bag taking mechanism, a loading mechanism, a material height adjusting mechanism, a stamping mechanism and a switching mechanism, wherein the bag taking mechanism, the loading mechanism, the material height adjusting mechanism, the stamping mechanism and the switching mechanism are positioned on the periphery of the turntable; the bag taking mechanism comprises a bag containing box, a bag placing platform, a bag taking assembly and a bag opening assembly; the method is characterized in that: the bag opening assembly comprises a support arm, a bag opening assembly plate, a bag opening expansion cylinder and a turning plate, the support arm and the bag opening assembly plate are fixedly connected with a charging equipment frame, a cylinder body of the bag opening expansion cylinder is rotatably connected with the support arm, a piston rod of the bag opening expansion cylinder is rotatably connected with the turning plate, the turning plate is rotatably connected with the bag opening assembly plate, two sliding rails are arranged on the turning plate, two bag opening sucker assemblies and a bag opening motor are arranged, two sliding blocks and a straight rack are arranged on each bag opening sucker assembly, the two sliding blocks on the bag opening sucker assemblies are in sliding fit with the two sliding rails simultaneously, an output shaft of the bag opening motor is provided with a bag opening transmission gear meshed with the straight rack, and after the bag opening transmission gear rotates, the two straight racks move oppositely or move dorsad.
2. The bacteria encapsulation apparatus of claim 1, wherein: the turntable is assembled and connected with the charging equipment frame through a turntable seat, the turntable is driven to rotate circumferentially through a speed reduction motor, and a plurality of arc-shaped positioning grooves are formed in the outer edge of the turntable; the charging equipment rack is provided with a positioning assembly and an auxiliary supporting assembly, the positioning assembly comprises a positioning telescopic cylinder and a rolling part, the cylinder body of the positioning telescopic cylinder is fixedly connected with the charging equipment rack, the rolling part is a roller or a bearing, and the rolling part is matched with the arc-shaped positioning groove; the auxiliary supporting component is positioned below the stamping component and on one side of the turntable.
3. The bacteria encapsulation apparatus of claim 2, wherein: set up the auxiliary stay subassembly on the charging equipment frame, the auxiliary stay subassembly includes auxiliary stay mounting plate and supporting wheel, auxiliary stay mounting plate and charging equipment frame fixed connection, and the lower terminal surface of supporting wheel and carousel contacts.
4. The bacteria encapsulation apparatus of claim 1, wherein: the lower end of the turntable is provided with a plurality of sleeves and a plurality of material bag holding mechanisms, and each material bag holding mechanism comprises two clamping arms, a material bag holding assembly seat and a material bag holding telescopic cylinder; the two clamping arms are symmetrically arranged, one end of each clamping arm is hinged with the material bag holding assembly seat, the other end of each clamping arm is fixedly connected with an arc-shaped clamping block, a plurality of arc-shaped clamping blocks are arranged on the inner side of each clamping plate and are positioned on the same circumference, a reset spring is arranged between the two clamping arms, and one sides of the two clamping arms, which are close to each other, are provided with material bag holding transmission rollers; the cylinder body of the material bag holding telescopic cylinder is fixedly connected with the material bag holding assembly seat, a piston rod of the material bag holding telescopic cylinder is provided with a push block, the push block is positioned between the two clamping arms, and one end, far away from the material bag holding telescopic cylinder, of the push block is of an arrow-head-shaped structure; when the material bag holding telescopic cylinder extends, the push block is matched with the transmission rollers of the two clamping arms to open the clamping arms outwards, and when the material bag holding telescopic cylinder contracts, the reset spring pulls the clamping arms inwards.
5. The bacteria encapsulation apparatus of claim 1, wherein: the charging mechanism comprises a charging speed reducing motor and a material box, a material shaft is arranged in the material box, and the charging speed reducing motor is connected with the material shaft through a flange; the lower end of the feed box is provided with two feed cylinders; the material shaft is assembled in the material box through a shaft sleeve, and two groups of material discharging assemblies and a material distributing assembly positioned between the two groups of material discharging assemblies are arranged on the material shaft; the discharging component comprises a discharging fixed ring and at least two discharging connecting plates arranged on the outer side of the discharging fixed ring, one end of each discharging connecting plate is connected with the discharging fixed part, and the other end of each discharging connecting plate is provided with a discharging plate; the material distributing assembly comprises a material distributing fixing ring and at least two material distributing connecting plates arranged on the outer side of the material distributing fixing ring, one end of each material distributing connecting plate is connected with the material distributing fixing ring, the other end of each material distributing connecting plate is provided with a material distributing plate, each material distributing plate is of a V-shaped structure, and the opening direction of each material distributing plate is opposite to the rotating direction of the material shaft.
6. The bacteria encapsulation apparatus of claim 5, wherein: divide the solid fixed ring of material and arrange solid fixed ring and pass through screw and material axle fixed connection, the pivot periphery sets up the screw constant head tank.
7. The bacteria encapsulation apparatus of claim 1, wherein: the material height adjusting mechanism is positioned below the charging mechanism and comprises a material height adjusting support, a material height adjusting transmission gear, an assembly frame and a material height adjusting telescopic cylinder, the material height adjusting support comprises a first movable plate and a second movable plate, a first clamping plate and a second clamping plate are respectively arranged at two ends of the upper side of the first movable plate, a third clamping plate and a fourth clamping plate are respectively arranged at two ends of the upper side of the second movable plate, a straight rack is arranged at the lower end of the first movable plate, a straight rack is arranged at the lower end of the second movable plate, and the two straight racks are respectively meshed with two sides of the material height adjusting transmission gear; supporting platforms are arranged at the upper ends of the first clamping plate, the second clamping plate, the third clamping plate and the fourth clamping plate, the supporting platforms of the first clamping plate and the third clamping plate form a first fungus bag supporting station, and the supporting platforms of the second clamping plate and the fourth clamping plate form a second fungus bag supporting station; the first clamping plate, the second clamping plate, the third clamping plate and the fourth clamping plate are provided with elongated holes, the supporting platform is provided with threaded holes, the supporting platform is fixedly connected with the first clamping plate, the second clamping plate, the third clamping plate and the fourth clamping plate through screws, and the height of the supporting platform can be adjusted up and down; the material height adjusting transmission gear is installed on an assembly frame, two sliding rails are arranged on the assembly frame and are parallel to each other, and the first moving plate and the second moving plate are in sliding fit with the two sliding rails through sliding blocks; the cylinder body of the material height adjusting telescopic cylinder is fixedly connected with the assembling frame, and a piston rod of the material height adjusting telescopic cylinder is connected with the first moving plate.
8. The bacteria encapsulation apparatus of claim 1, wherein: the packet moving station comprises a packet moving equipment frame and a packet moving mechanism; the packet moving mechanism comprises a supporting panel, a rotating plate, a packet moving speed reducing motor and a packet moving assembly; the supporting panel is fixed on the bag moving equipment frame through a support rod; the rotating plate is rotatably arranged on the upper end face of the supporting panel, two sets of rolling supporting assemblies are arranged at the lower end of the rotating plate, each rolling supporting assembly comprises an upright column and a ball arranged at the lower end of the upright column, the upper end of the upright column is fixedly connected with the rotating plate, and the balls are in contact with the upper end face of the supporting panel; an output shaft of the packet-moving speed-reducing motor is in transmission connection with the rotating plate.
9. The bacteria encapsulation apparatus of claim 8, wherein: the bag moving assembly is arranged on the rotating plate through a bag moving assembly plate, the bag moving assembly plate is fixedly connected with the rotating plate, the bag moving assemblies are arranged in two sets, the included angle of the two sets of bag moving assemblies is arranged, and each bag moving assembly comprises a linear cylinder, a bag moving mounting plate, a first clamping pair, a second clamping pair, a first sliding rod, a second sliding rod, a first clamping cylinder and a second clamping cylinder; the cylinder body of the linear cylinder is fixedly connected with the bag moving assembly plate; the first clamping pair and the second clamping pair have the same structure and respectively comprise a left clamping plate and a right clamping plate, the end parts of the left clamping plate and the right clamping plate are provided with sliding blocks, the upper ends of the two sliding blocks of the first clamping pair are in sliding fit with a first sliding rod, the upper ends of the two sliding blocks of the second clamping pair are in sliding fit with a second sliding rod, a first connecting plate is arranged between the sliding block of the left clamping plate of the first clamping pair and the sliding block of the left clamping plate of the second clamping pair, and a second connecting plate is arranged between the sliding block of the right clamping plate of the first clamping pair and the sliding block of the right clamping plate of the second clamping pair; the first clamping cylinder and the second clamping cylinder are both fixedly connected with the bag moving mounting plate; the output end of the first clamping cylinder is provided with a third slide bar, a slide block of a left clamp plate of the first clamping pair is fixedly connected with the third slide bar, and a slide block of a right clamp plate of the first clamping pair is fixedly connected with the third slide bar in a sliding fit manner; the output end of the second clamping cylinder is provided with a fourth sliding rod, a sliding block of a right clamping plate of the second clamping pair is fixedly connected with the fourth sliding rod, and a sliding block of a left clamping plate of the first clamping pair is fixedly connected with the fourth sliding rod in a sliding fit manner; the bag moving mounting plate is fixedly connected with a first push plate and a second push plate, the first push plate is positioned between the left clamping plate and the right clamping plate of the first clamping pair, and the second push plate is positioned between the left clamping plate and the right clamping plate of the second clamping pair; two guide rods are fixed on the bag moving mounting plate, and a guide sleeve matched with the guide rods is arranged on the bag moving mounting plate; move and set up the fixed plate on the package mounting panel, the cylinder body that presss from both sides cylinder and second embracing clamp cylinder is respectively with fixed plate fixed connection.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110132805.1A CN112607116B (en) | 2021-01-29 | 2021-01-29 | Fungus packaging equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110132805.1A CN112607116B (en) | 2021-01-29 | 2021-01-29 | Fungus packaging equipment |
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| CN112607116B CN112607116B (en) | 2024-04-19 |
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| CN103098651A (en) * | 2013-03-08 | 2013-05-15 | 内黄县昌兴生物机械设备有限公司 | Ram-type raw material inoculating and bagging machine |
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