CN112607095A - Intelligent split charging process for washing products - Google Patents
Intelligent split charging process for washing products Download PDFInfo
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- CN112607095A CN112607095A CN202011572192.5A CN202011572192A CN112607095A CN 112607095 A CN112607095 A CN 112607095A CN 202011572192 A CN202011572192 A CN 202011572192A CN 112607095 A CN112607095 A CN 112607095A
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- transmission belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/08—Introducing or removing single bottles, or groups of bottles, e.g. for progressive filling or emptying of containers
- B65B21/12—Introducing or removing single bottles, or groups of bottles, e.g. for progressive filling or emptying of containers using grippers engaging bottles, e.g. bottle necks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
Abstract
The invention relates to the technical field of intelligent subpackage production of washing products, in particular to an intelligent subpackage process of the washing products. The invention is completed by matching an appearance detection device, and the intelligent washing product subpackaging process comprises the following steps: A. preparing a base material: firstly, sterilizing, drying or air-drying a base material; B. performing first inspection; C. filling; D. and (6) detecting and boxing. The appearance detection boxing device can perform appearance detection on the surface of a bottle while boxing the bottle, has the function of rejecting defective products, improves the working efficiency, has centralized equipment and small occupied area of a field, can change the direction during the process of clamping the bottle by the corner device so as to be matched with a plurality of transmission belts, realizes the maximum utilization rate of the field, and improves the working efficiency by simultaneously rejecting the defective products and boxing the bottle.
Description
Technical Field
The invention relates to the technical field of intelligent subpackage production of washing products, in particular to an intelligent subpackage process of the washing products.
Background
Washing products, such as liquid laundry detergent, liquid detergent and the like. With the continuous progress of social economy and the abundance of material life, nowadays, the washing articles become one of daily consumer goods which are indispensable to the daily life of common people.
In the production of washing articles, people need fill liquid product into the bottle, then encapsulate, detect, dress box operation such as, pack into the finished product at last and sell, in the production of current washing articles partial shipment, outward appearance detection, dress box and defective products are rejected and are generally divided into three processes for production line area is great, is unfavorable for arranging of machine, and work efficiency is lower.
Therefore, it is necessary to provide an intelligent packaging process for washing products to solve the above technical problems.
Disclosure of Invention
In order to solve the technical problem, the invention provides an intelligent split charging process for washing products.
The invention provides an intelligent split charging process for washing products, which comprises the following steps:
A. preparing a base material: firstly, sterilizing bottles, wherein the bottles are washed by water and baked for sterilization when being glass bottles, the bottles are blown by air and sterilized by ozone when being plastic bottles, the hoses, the pump heads and the covers are blown by air and sterilized by ozone, and the glass tubes, the inner plugs and the hand-pulled pads are washed by alcohol and dried or air-dried;
B. first inspection: checking the production plan list, clearing the production plan list and rechecking, then performing first inspection on the packing materials and the material bodies, and finally performing pre-filling inspection;
C. filling: filling liquid into the bottle, adding an inner plug, putting a handle pad, attaching a sealing paste, and locking a pump head or a cover;
D. detecting and boxing:
1) the appearance detection boxing device is used for carrying out 360-degree appearance detection on the product;
2) code spraying is carried out on the color box, an anti-counterfeiting label is pasted on the color box, then box folding is carried out through a box folding machine, and the color box is placed into an inner support;
3) putting the washing articles into a color box through an appearance detection boxing device, and weighing the single box;
4) weighing, performing full inspection on the finished product, adding a cigarette coating film, and inspecting;
5) packing and weighing, marking, detecting finished products, warehousing, recording and filing;
the appearance detection boxing device in the step D comprises a bottom plate, support rods and fixing frames, wherein the support rods are symmetrically fixed on the upper surface of the bottom plate, the fixing frames are fixed at the tops of the four support rods, a first hydraulic cylinder is fixedly embedded in the middle of each fixing frame, a boxing manipulator which can be matched with visual detection and reject defective products is arranged below each fixing frame, a first transmission belt is fixed at one end, close to the boxing manipulator, of the upper surface of the bottom plate, a second transmission belt, a third transmission belt and a fourth transmission belt are fixed on the upper surface of the bottom plate at equal intervals, a visual detection device is fixed at one end of the second transmission belt, and a packaging box feeding device is fixed at one end, close to the visual detection device, of the third transmission;
the boxing manipulator comprises a sliding frame, a first driving shell, a first threaded rod, a first servo motor, a first sliding block, a corner device, a clamping device and a connecting plate, a sliding frame is arranged below the fixed frame, four corners of the sliding frame are connected with the four supporting rods in a sliding way through guide sleeves, a first driving shell is fixed in the middle of the sliding frame, the inner wall of the first driving shell is rotationally connected with a first threaded rod through a bearing, a first servo motor is fixed on one side of the sliding frame, the output end of the first servo motor is fixedly connected with the first threaded rod, the inner wall of the first driving shell is connected with a first sliding block in a sliding way, the first sliding block is in threaded connection with the first threaded rod through a threaded hole, a corner device is fixed at the bottom of the first sliding block, the bottom of the corner device is fixed with a clamping device at equal intervals, the top of the first driving shell is fixed with a connecting plate, and the bottom of the first hydraulic cylinder is fixedly connected with the connecting plate.
Preferably, the corner device comprises a first fixing plate, a first limiting block, a second limiting block, a T-shaped sliding strip, a driving groove, a first rotating shaft, a gear, a rack, a limiting strip, a limiting disc, a right-angle plate, a U-shaped frame, a first synchronous pulley, a second rotating shaft, a second synchronous pulley and a mounting plate, wherein the bottom of the first sliding block penetrates through a first driving shell and is fixed with the first fixing plate, the two ends of the first fixing plate are respectively fixed with the first limiting block and the second limiting block, the outer side of the first driving shell is symmetrically fixed with the T-shaped sliding strip, one sides of the first limiting block and the second limiting block are respectively provided with the T-shaped sliding groove matched with the T-shaped sliding strip, the T-shaped sliding groove is connected with the T-shaped sliding strip in a sliding manner, the middle of the first limiting block is provided with the driving groove, the driving groove is communicated with the T-shaped sliding groove, the inner wall of the driving groove is rotatably connected with the first rotating shaft, one end of one T-shaped sliding strip, which is close to the gear, is fixed with a rack, the gear is meshed with the rack, one side of the T-shaped sliding strip, which is fixed with the rack, is fixed with a limiting strip, a limiting disc is fixed below the gear on the first rotating shaft, right-angle plates are symmetrically fixed on the outer side of the limiting disc, the edge of the right-angle plate is tangent with the limiting disc, the bottom of the first fixing plate is fixed with a U-shaped frame, the bottom of the first rotating shaft is rotationally connected with the U-shaped frame through a bearing, a first synchronous belt wheel is fixed at one end of the first rotating shaft close to the U-shaped frame, a second rotating shaft is rotatably connected at one end of the U-shaped frame through a bearing, the top of the second rotating shaft is fixedly connected with the first fixing plate through a bearing, a second synchronous belt wheel is fixed at the upper end of the second rotating shaft, and the first synchronous belt pulley and the second synchronous belt pulley are connected through synchronous belt transmission, and the bottom of the second rotating shaft penetrates through the U-shaped frame and is fixed with a mounting plate.
Preferably, clamping device includes second drive shell, second threaded rod, second slider, second servo motor, set casing, third servo motor, finger cylinder and arc splint, mounting panel lower surface equidistance is fixed with second drive shell, second drive shell inner wall rotates through the bearing and is connected with the second threaded rod, second drive shell inner wall sliding connection has the second slider, the second slider passes through screw hole and second threaded rod threaded connection, and second drive shell one end is fixed with second servo motor, and second servo motor's output and second threaded rod fixed connection, second slider bottom is fixed with the set casing, the set casing inner wall is fixed with third servo motor, third servo motor's output passes the set casing and is fixed with the finger cylinder, the clamping end of finger cylinder is fixed with arc splint.
Preferably, the visual inspection device includes L shape pole, second fixed plate, CCD camera and light, one side that the third drive belt is close to the fourth drive belt is fixed with L shape pole, two L shape pole top is fixed with the second fixed plate, second fixed plate one side equidistance is fixed with the CCD camera, second fixed plate one side is fixed with the light.
Preferably, packing carton loading attachment includes recess, U-shaped frame, second pneumatic cylinder, push pedal and gag lever post, the one end and third drive belt one side that fourth drive belt top is close to visual detection device all set up flutedly, fourth drive belt one side is fixed with the U-shaped frame, U-shaped frame middle part is inlayed and is fixed with the second pneumatic cylinder, the output of second pneumatic cylinder is fixed with the push pedal, push pedal both ends symmetry is fixed with the gag lever post, and the gag lever post passes through guide pin bushing and U-shaped frame sliding connection.
Preferably, a baffle is fixed at one end of each of the first transmission belt, the third transmission belt and the fourth transmission belt.
Preferably, the diameter of the gear is larger than that of the limiting disc, the outer side of the limiting disc is tangent to the limiting strip, and the right-angle plate is connected with the limiting strip in a sliding mode.
Preferably, the first servo motor, the second servo motor and the third servo motor are all speed reducing motors.
Compared with the related technology, the intelligent split charging process for the washing products provided by the invention has the following beneficial effects:
the invention provides an intelligent split charging process of washing products, which comprises the following steps:
1. the appearance detection boxing device can perform appearance detection on the surface of a bottle while boxing, has a defective product removing function, improves the working efficiency, is centralized in equipment and occupies a small area;
2. the direction can be changed by the corner device in the process of clamping the bottles so as to be matched with a plurality of transmission belts, and the maximum utilization rate of the field is realized;
3. can drive through the third motor and rotated by the bottle of centre gripping, cooperation visual detection device can 360 detect, reduces the configuration quantity of CCD camera, reduce cost to when detecting the defective products, can drive bad skin bottle through the third servo motor and remove to the second drive belt and carry out the unloading of defective products, realize that the defective products is rejected, and the defective products is rejected and is gone on simultaneously with the bottle dress box, improves work efficiency.
Drawings
FIG. 1 is a flow chart of an intelligent washing product packaging process provided by the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is a schematic structural diagram of a visual inspection apparatus according to the present invention;
FIG. 4 is a second schematic view of the overall structure of the present invention;
FIG. 5 is a schematic structural diagram of a boxing robot of the present invention;
FIG. 6 is a schematic view of the corner device of the present invention;
FIG. 7 is a schematic view of the gear structure of the present invention;
FIG. 8 is a schematic view of a rectangular panel according to the present invention;
FIG. 9 is a schematic view of a clamping device according to the present invention;
FIG. 10 is a second schematic view of the structure of the clamping device of the present invention.
Reference numbers in the figures: 1. a base plate; 2. a strut; 3. a fixed mount; 4. a first hydraulic cylinder; 5. a boxing manipulator; 51. a sliding frame; 52. a first drive case; 53. a first threaded rod; 54. a first servo motor; 55. a first slider; 56. a corner device; 561. a first fixing plate; 562. a first stopper; 563. a second limiting block; 564. a T-shaped slide bar; 565. a drive slot; 566. a first rotating shaft; 567. a gear; 568. a rack; 569. a limiting strip; 5610. a limiting disc; 5611. a right-angle plate; 5612. a U-shaped frame; 5613. a first timing pulley; 5614. a second rotating shaft; 5615. a second timing pulley; 5616. mounting a plate; 57. a clamping device; 571. a second drive case; 572. a second threaded rod; 573. a second slider; 574. a second servo motor; 575. a stationary case; 576. a third servo motor; 577. a finger cylinder; 578. an arc-shaped splint; 58. a connecting plate; 6. a visual inspection device; 61. an L-shaped rod; 62. a second fixing plate; 63. a CCD camera; 64. an illuminating lamp; 7. a packaging box feeding device; 71. a groove; 72. a U-shaped frame; 73. a second hydraulic cylinder; 74. pushing the plate; 75. a limiting rod; 8. a first drive belt; 9. a second belt; 10. a third belt; 11. a fourth belt; 12. and a baffle plate.
Detailed Description
The invention is further described with reference to the following figures and embodiments.
In a specific implementation process, as shown in fig. 1, an intelligent laundry product subpackaging process is completed by matching an appearance detection boxing device, and the appearance detection boxing device is mainly characterized in that the appearance detection boxing device is selected, only a preferred subpackaging process method of the product is described in the embodiment, and the intelligent laundry product subpackaging process comprises the following steps:
A. preparing a base material: firstly, preparing a substrate, disinfecting and drying the substrate for later use, specifically, disinfecting a bottle, wherein the bottle can be a glass bottle or a plastic bottle, the bottle is washed by water and baked for disinfection when being the glass bottle, the bottle is blown by air and disinfected by ozone when being the plastic bottle, the hose, the pump head and the cover are blown by air and disinfected by ozone, and the glass tube, the inner plug and the hand-pulled pad are washed by alcohol and dried or air-dried;
B. first inspection: checking the production plan list, clearing the production plan list and rechecking, then performing first inspection on the packing materials and the material bodies, and finally performing pre-filling inspection;
C. filling: filling liquid into the bottle, adding an inner plug, putting a handle pad, attaching a sealing paste, and locking a pump head or a cover; if the locking mechanism is a pump head, the corresponding plastic sheet can be matched with the hose for use, and the glass bottle can be matched with the glass tube or the hose for use.
D. Detecting and boxing:
1) the appearance detection boxing device is used for carrying out 360-degree appearance detection on the product;
2) code spraying is carried out on the color box, an anti-counterfeiting label is pasted on the color box, then box folding is carried out through a box folding machine, and the color box is placed into an inner support;
3) putting the washing articles into a color box through an appearance detection boxing device, and weighing the single box;
4) weighing, performing full inspection on the finished product, adding a cigarette coating film, and inspecting;
5) packing and weighing, marking, detecting finished products, warehousing, recording and filing;
referring to fig. 2, 3 and 4, the appearance detecting and boxing device in step D includes a bottom plate 1, support rods 2 and a fixing frame 3, the support rods 2 are symmetrically fixed on the upper surface of the bottom plate 1, the fixing frame 3 is fixed on the tops of the four support rods 2, a first hydraulic cylinder 4 is embedded and fixed in the middle of the fixing frame 3, a boxing manipulator 5 capable of cooperating with visual detection and rejecting defective products is arranged below the fixing frame 3, a first transmission belt 8 is fixed on one end of the upper surface of the bottom plate 1 close to the boxing manipulator 5, a second transmission belt 9, a third transmission belt 10 and a fourth transmission belt 11 are fixed on the upper surface of the bottom plate 1 at equal intervals, wherein the first transmission belt 8 is used for conveying filled bottles, the second transmission belt 9 is used for conveying defective bottles, the third transmission belt 10 is used for bottles, the fourth transmission belt 11 is used for feeding of packing boxes, a visual detection device 6 is fixed at one end of the, a packaging box feeding device 7 is fixed at one end of the third transmission belt 10 close to the visual detection device 6;
referring to fig. 5, the boxing manipulator 5 includes a sliding frame 51, a first driving shell 52, a first threaded rod 53, a first servo motor 54, a first sliding block 55, a corner device 56, a clamping device 57 and a connecting plate 58, the sliding frame 51 is arranged below the fixing frame 3, four corners of the sliding frame 51 are slidably connected with four support rods 2 through guide sleeves, the first driving shell 52 is fixed at the middle part of the sliding frame 51, the first threaded rod 53 is rotatably connected to the inner wall of the first driving shell 52 through a bearing, the first servo motor 54 is fixed at one side of the sliding frame 51, the output end of the first servo motor 54 is fixedly connected with the first threaded rod 53, the first sliding block 55 is slidably connected to the inner wall of the first driving shell 52, the first sliding block 55 is in threaded connection with the first threaded rod 53 through a threaded hole, the corner device 56 is fixed at the bottom of the first sliding block 55, the clamping device 57 is fixed at equal intervals at the bottom of the corner device 56, the connecting plate 58, the bottom of the first hydraulic cylinder 4 is fixedly connected with the connecting plate 58, and the first servo motor 54 in the boxing manipulator 5 rotates to drive the first threaded rod 53 to rotate, so as to drive the first slider 55 to slide, so that the first slider 55 drives the first limit block 562 to move through the first fixing plate 561, and the clamping device 57 on the first limit block 562 is moved to one end of the bottle.
Referring to fig. 6, 7, 8 and 9, the rotation angle device 56 includes a first fixed plate 561, a first stopper 562, a second stopper 563, a T-shaped sliding bar 564, a driving groove 565, a first rotating shaft 566, a gear 567, a rack 568, a stopper 569, a stopper disc 5610, a right-angle plate 5611, a U-shaped frame 5612, a first synchronous pulley 5613, a second rotating shaft 5614, a second synchronous pulley 5615 and a mounting plate 5616, a first fixed plate 561 is fixed to the bottom of the first slider 55 through the first driving housing 52, a first stopper 562 and a second stopper 563 are respectively fixed to two ends of the first fixed plate 561, a T-shaped sliding bar 564 is symmetrically fixed to the outside of the first driving housing 52, a T-shaped sliding groove 564 matching with the T-shaped sliding bar is formed on one side of the first stopper 562 and the second stopper 563, the T-shaped sliding groove is slidably connected to the T-shaped sliding bar 564, a driving groove 565 is formed in the middle of the first stopper 562, and the driving groove is communicated with the T-shaped sliding groove 565, a first rotating shaft 566 is rotatably connected to the inner wall of the driving groove 565 through a bearing, a gear 567 is fixed at one end of the first rotating shaft 566, which is positioned at one end of the driving groove 565, a rack 568 is fixed at one end of a T-shaped sliding strip 564, which is close to the gear 567, and the gear 567 is in meshed connection with the rack 568, wherein, the gear 567 only rotates 90 degrees on the rack 568, a limiting strip 569 is fixed at one side of the T-shaped sliding strip 564, which is fixed with the rack 568, a limiting disc 5610 is fixed at the lower part of the gear 567, a right-angle plate 5611 is symmetrically fixed at the outer side of the limiting disc 5610, the edge of the right-angle plate 5611 is tangent to the limiting disc 5610, the diameter of the gear 567 is larger than that of the limiting disc 5610, the outer side of the limiting disc 5610 is tangent to the limiting strip 569, the right-angle plate 5611 is in sliding connection with the limiting strip 569, the two right-angle plates 5611 and the limiting disc 5610 form a U shape, when the, the first rotating shaft 566 can be limited, a U-shaped frame 5612 is fixed at the bottom of a first fixing plate 561, the bottom of the first rotating shaft 566 is rotatably connected with the U-shaped frame 5612 through a bearing, a first synchronous pulley 5613 is fixed at one end of the first rotating shaft 566 close to the U-shaped frame 5612, one end of the U-shaped frame 5612 is rotatably connected with a second rotating shaft 5614 through a bearing, the top of the second rotating shaft 5614 is fixedly connected with the first fixing plate 561 through a bearing, a second synchronous pulley 5615 is fixed at the upper end of the second rotating shaft 5614, the first synchronous pulley 5613 and the second synchronous pulley 5615 are connected through synchronous belt transmission, high stability is achieved through synchronous belt transmission, the bottom of the second rotating shaft 5614 penetrates through the U-shaped frame 5612 and is fixed with a mounting plate 5616, in the moving process of the first limiting block 562, a gear 567 on the first limiting block 562 is meshed with a rack 568, so that the first limiting block 562 drives the gear 567 to rotate when moving, and further drive the first, the first rotating shaft 566 drives the second rotating shaft 5614 to rotate through the first synchronous pulley 5613 and the second synchronous pulley 5615, and further drives the mounting plate 5616 to rotate, the gear 567 only rotates 90 degrees on the rack 568, so that the mounting plate 5616 rotates to a position parallel to the first transmission belt 8 when reaching the position right above the first transmission belt 8, at this time, the boxing manipulator 5 is driven to descend through the first hydraulic cylinder 4, the arc-shaped clamping plates 578 are respectively driven to clamp three bottles through the finger cylinder 577, then, the first servo motor 54 rotates in the reverse direction, the first slider 55 is driven to be far away from the first transmission belt 8, and further the first limit block 562 slides on the T-shaped sliding strip 564, so that the gear 567 rotates in the reverse direction on the rack 568, after the gear 567 rotates 90 degrees, the mounting plate 5616 is parallel to the third transmission belt 10, at this time, the gear 567 is separated from the rack 568, and the limit disc 5610 on the first rotating shaft 566 also rotates while translating along with the first limit block 562, so that when the gear 567 is separated from the rack 568, the right-angle plate 5611 on the limiting disc 5610 just rotates to the position parallel to the limiting strip 569, and the sliding block continues to slide, so that the right-angle plate 5611 and the limiting strip 569 slide, and the first rotating shaft 566 can be prevented from rotating after the gear 567 is separated from the rack 568, and the positioning function is achieved until the three clamping devices 57 move to one end of the visual detection device 6.
Referring to fig. 9 and 10, the clamping device 57 includes a second driving shell 571, a second threaded rod 572, a second sliding block 573, a second servo motor 574, a fixed shell 575, a third servo motor 576, a finger cylinder 577 and an arc clamp plate 578, the lower surface of the mounting plate 5616 is equidistantly fixed with the second driving shell 571, the inner wall of the second driving shell 571 is rotatably connected with the second threaded rod 572 through a bearing, the inner wall of the second driving shell 571 is slidably connected with the second sliding block 573, the second sliding block 573 is in threaded connection with the second threaded rod 572 through a threaded hole, one end of the second driving shell 571 is fixed with the second servo motor 574, and the output end of the second servo motor 574 is fixedly connected with the second threaded rod 572, the bottom of the second sliding block 573 is fixed with the fixed shell 575, the inner wall of the fixed shell 575 is fixed with the third servo motor 576, the output end of the third servo motor 576 passes through the fixed shell 575 and is fixed with the finger cylinder 577, the finger cylinder 577 is fixed with the arc clamp plate, the third servo motor 576 rotates to drive the finger cylinder 577 to rotate, and then the clamped bottle can be driven to rotate, in the process of bottle rotation, the image is collected through the CCD camera 63, after the image is processed through the image processor, whether the bottle is defective or not is judged, if the bottle is defective, the second threaded rod 572 is driven to rotate through the rotation of the second servo motor 574, and then the second sliding block 573 is driven to move towards one end of the second transmission belt 9, so that the finger cylinder 577 clamping the bottle with the defective is moved towards one end of the second transmission belt 9, and then the boxing manipulator 5 is driven to move downwards integrally through the first hydraulic cylinder 4, so that the good bottle is inserted into the carton, and the defective bottle falls on the second transmission belt 9 for blanking.
Referring to fig. 3, the visual inspection device 6 includes an L-shaped rod 61, a second fixing plate 62, a CCD camera 63 and an illuminating lamp 64, the L-shaped rod 61 is fixed on one side of the third transmission belt 10 close to the fourth transmission belt 11, the second fixing plate 62 is fixed on the tops of the two L-shaped rods 61, the CCD camera 63 is fixed on one side of the second fixing plate 62 at an equal distance, the illuminating lamp 64 is fixed on one side of the second fixing plate 62, the CCD camera 63 collects images, and after the images are processed by the image processor, whether the images are defective or not is judged, the CCD camera 63 performs visual inspection, which is an existing technology and is not described herein again.
Referring to fig. 3, the feeding device 7 for packing boxes includes a groove 71, a U-shaped frame 72, a second hydraulic cylinder 73, a push plate 74 and a limit rod 75, a groove 71 is formed in one end of the top of the fourth transmission belt 11 close to the visual inspection device 6 and one side of the third transmission belt 10, the U-shaped frame 72 is fixed on one side of the fourth transmission belt 11, the second hydraulic cylinder 73 is fixed in the middle of the U-shaped frame 72 in an embedded manner, the push plate 74 is fixed at the output end of the second hydraulic cylinder 73, the limit rods 75 are symmetrically fixed at two ends of the push plate 74, the limit rods 75 are slidably connected with the U-shaped frame 72 through guide sleeves, folded paper boxes are conveyed on the fourth transmission belt 11, the push plate 74 is pushed to slide by the second hydraulic cylinder 73, and then the paper boxes on the fourth transmission belt 11.
Referring to fig. 3, a baffle 12 is fixed at one end of each of the first transmission belt 8, the third transmission belt 10 and the fourth transmission belt 11, and the bottles and the packing boxes can be positioned by the baffle 12.
Referring to fig. 5 and 9, the first servo motor 54, the second servo motor 574, and the third servo motor 576 are each a reduction motor.
It is obvious that the process steps of the present invention can be implemented by those skilled in the art according to the contents of the specification and the combination of the prior art, and herein, we will focus on the working principle of the appearance inspection boxing apparatus used in the intelligent racking process of the present invention to help those skilled in the art to understand the present invention more fully,
the working principle is as follows:
when the bottle filling machine is used, the filled bottle is conveyed on the first conveyor belt, after the bottle filling machine is conveyed to one end, the first threaded rod 53 is driven to rotate through the rotation of the first servo motor 54, the first slider 55 is further driven to slide, the first slider 55 drives the first limiting block 562 to move through the first fixing plate 561, the clamping device 57 on the first limiting block 562 is driven to move towards one end of the bottle, in the moving process, the gear 567 on the first limiting block 562 is meshed with the rack 568, the first limiting block 562 drives the gear 567 to rotate when moving, the first rotating shaft 566 is driven to rotate, the first rotating shaft 566 drives the second rotating shaft 5614 to rotate through the first synchronous belt wheel 5613 and the second synchronous belt wheel 5615, the mounting plate 5616 is driven to rotate, the gear 567 only rotates 90 degrees on the rack 568, and the mounting plate 5616 rotates to a position parallel to the first driving belt 8 when reaching the position right above the first driving belt 8, at the moment, the boxing manipulator 5 is driven to descend by the first hydraulic cylinder 4, and the finger cylinder 577 drives the arc-shaped clamping plates 578 to clamp the three bottles respectively;
then, the first servomotor 54 rotates in the reverse direction, the first slider 55 is moved away from the first belt 8, thereby causing the first stopper 562 to slide on the T-shaped slide 564, causing the gear 567 to rotate in the reverse direction on the rack 568, after the rotation of the gear 567 by 90, the mounting plate 5616 is parallel to the third belt 10, at which point the gear 567 is disengaged from the rack 568, the limiting disc 5610 of the first rotating shaft 566 also rotates while translating along with the first limiting block 562, so that the right-angle plate 5611 on the limiting disc 5610 just rotates to the position which is parallel to the limiting strip 569 at the same time of disengaging the gear 567 from the rack 568, and as the sliding block continues to slide, the right-angle plate 5611 and the limiting strip 569 slide, after the gear 567 is disengaged from the rack 568, the first rotating shaft 566 is prevented from rotating and plays a role in positioning until the three clamping devices 57 move to one end of the visual inspection device 6;
the folded paper box is conveyed on a fourth transmission belt 11, a push plate 74 is pushed to slide through a second hydraulic cylinder 73, and then the paper box on the fourth transmission belt 11 can be pushed to a third transmission belt 10, in the process, a finger cylinder 577 is driven to rotate through the rotation of a third servo motor 576, and then the clamped bottle can be driven to rotate, in the process of bottle rotation, image acquisition is carried out through a CCD camera 63, after the image acquisition is carried out through an image processor, whether the bottle is a defective product is judged, if the bottle is a defective product, a second threaded rod 572 is driven to rotate through the rotation of a second servo motor 574, and then a second sliding block 573 is driven to move towards one end of a second transmission belt 9, so that the finger cylinder 577 clamping the bottle with the defective product moves towards one end of a second transmission belt 9, and then a boxing manipulator 5 is driven to integrally move downwards through a first hydraulic cylinder 4, so that the good bottle is inserted into the paper box, and the defective bottles fall on the second conveying belt 9 for blanking, and then boxing is finished. The use of appearance detection dress box device can be the yields or be the defective products and carry out initiative judgement to the bottle to dress box or the selection of unloading, the use of this device can be so that the intellectuality of whole partial shipment technology further improves, practices thrift man-hour, effectively improves the work efficiency of whole partial shipment technology.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (8)
1. The intelligent washing product subpackaging process is characterized by comprising the following steps of:
A. preparing a base material: firstly, sterilizing bottles, wherein the bottles are washed by water and baked for sterilization when being glass bottles, the bottles are blown by air and sterilized by ozone when being plastic bottles, the hoses, the pump heads and the covers are blown by air and sterilized by ozone, and the glass tubes, the inner plugs and the hand-pulled pads are washed by alcohol and dried or air-dried;
B. first inspection: checking the production plan list, clearing the production plan list and rechecking, then performing first inspection on the packing materials and the material bodies, and finally performing pre-filling inspection;
C. filling: filling liquid into the bottle, adding an inner plug, putting a handle pad, attaching a sealing paste, and locking a pump head or a cover;
D. detecting and boxing:
(1) the appearance detection boxing device is used for carrying out 360-degree appearance detection on the product;
(2) code spraying is carried out on the color box, an anti-counterfeiting label is pasted on the color box, then box folding is carried out through a box folding machine, and the color box is placed into an inner support;
(3) putting the washing articles into a color box through an appearance detection boxing device, and weighing the single box;
(4) weighing, performing full inspection on the finished product, adding a cigarette coating film, and inspecting;
(5) packing and weighing, marking, detecting finished products, warehousing, recording and filing;
wherein, the appearance detection boxing device in the step D comprises a bottom plate (1), a support rod (2) and a fixing frame (3), the upper surface of the bottom plate (1) is symmetrically fixed with supporting rods (2), the tops of the four supporting rods (2) are fixed with fixed frames (3), a first hydraulic cylinder (4) is embedded and fixed in the middle of the fixing frame (3), a boxing manipulator (5) which can be matched with visual inspection and reject defective products is arranged below the fixing frame (3), a first transmission belt (8) is fixed at one end of the upper surface of the bottom plate (1) close to the boxing manipulator (5), a second transmission belt (9), a third transmission belt (10) and a fourth transmission belt (11) are fixed on the upper surface of the bottom plate (1) at equal intervals, one end of the second transmission belt (9) is fixed with a visual detection device (6), a packaging box feeding device (7) is fixed at one end, close to the visual detection device (6), of the third transmission belt (10);
the boxing manipulator (5) comprises a sliding frame (51), a first driving shell (52), a first threaded rod (53), a first servo motor (54), a first sliding block (55), a corner device (56), a clamping device (57) and a connecting plate (58), wherein the sliding frame (51) is arranged below the fixing frame (3), four corners of the sliding frame (51) are slidably connected with four supporting rods (2) through guide sleeves, the first driving shell (52) is fixed in the middle of the sliding frame (51), the inner wall of the first driving shell (52) is rotatably connected with the first threaded rod (53) through a bearing, the first servo motor (54) is fixed on one side of the sliding frame (51), the output end of the first servo motor (54) is fixedly connected with the first threaded rod (53), the first sliding block (55) is slidably connected with the inner wall of the first driving shell (52), and the first sliding block (55) is in threaded connection with the first threaded rod (53) through a threaded hole, the bottom of the first sliding block (55) is fixedly provided with a corner device (56), the bottom of the corner device (56) is equidistantly fixedly provided with clamping devices (57), the top of the first driving shell (52) is fixedly provided with a connecting plate (58), and the bottom of the first hydraulic cylinder (4) is fixedly connected with the connecting plate (58).
2. The intelligent split charging process for the washing products as claimed in claim 1, wherein the corner device (56) comprises a first fixing plate (561), a first limit block (562), a second limit block (563), a T-shaped slide bar (564), a driving groove (565), a first rotating shaft (566), a gear (567), a rack (568), a limit bar (569), a limit disc (5610), a right-angle plate (5611), a U-shaped frame (5612), a first synchronous pulley (5613), a second rotating shaft (5614), a second synchronous pulley (5615) and a mounting plate (5616), the first fixing plate (561) is fixed at the bottom of the first sliding block (55) through a first driving shell (52), the first limit block (562) and the second limit block (563) are respectively fixed at two ends of the first fixing plate (561), the T-shaped slide bar (564) is symmetrically fixed at the outer side of the first driving shell (52), one side of each of the first limiting block (562) and the second limiting block (563) is provided with a T-shaped sliding groove matched with the T-shaped sliding strip (564), the T-shaped sliding grooves are connected with the T-shaped sliding strips (564) in a sliding manner, the middle of each of the first limiting blocks (562) is provided with a driving groove (565), the driving grooves (565) are communicated with the T-shaped sliding grooves, the inner wall of each of the driving grooves (565) is rotatably connected with a first rotating shaft (566) through a bearing, one end, located at the driving groove (565), of each of the first rotating shafts (566), is fixed with a gear (567), one end, close to the gear (567), of each of the T-shaped sliding strips (564) is fixed with a rack (568), the gear (567) is connected with the rack (568) in a meshing manner, one side, fixed with the rack (568), of each of the T-shaped sliding strips (564), is fixed with a limiting disc (5610) located below the gear (567), right-angle plates (5611) are symmetrically fixed on the outer side of the limiting disc (5610), the edges of the right-angle plates (5611) are tangent with the limiting disc (5610), a U-shaped frame (5612) is fixed at the bottom of the first fixing plate (561), the bottom of the first rotating shaft (566) is rotatably connected with the U-shaped frame (5612) through a bearing, a first synchronous pulley (5613) is fixed at one end of the first rotating shaft (566) close to the U-shaped frame (5612), one end of the U-shaped frame (5612) is rotatably connected with a second rotating shaft (5614) through a bearing, and the top of the second rotating shaft (5614) is fixedly connected with the first fixed plate (561) through a bearing, a second synchronous pulley (5615) is fixed at the upper end of the second rotating shaft (5614), and the first synchronous pulley (5613) and the second synchronous pulley (5615) are connected by synchronous belt transmission, and a mounting plate (5616) is fixed at the bottom of the second rotating shaft (5614) through the U-shaped frame (5612).
3. The intelligent washing product subpackaging process according to claim 1, wherein the clamping device (57) comprises a second driving shell (571), a second threaded rod (572), a second sliding block (573), a second servo motor (574), a fixed shell (575), a third servo motor (576), a finger cylinder (577) and an arc-shaped clamping plate (578), the second driving shell (571) is fixed on the lower surface of the mounting plate (5616) at equal intervals, the second threaded rod (572) is rotatably connected on the inner wall of the second driving shell (571) through a bearing, the second sliding block (573) is slidably connected on the inner wall of the second driving shell (571), the second sliding block (573) is in threaded connection with the second threaded rod (572) through a threaded hole, the second servo motor (574) is fixed on one end of the second driving shell (571), and the output end of the second servo motor (574) is fixedly connected with the second threaded rod (572), the fixed shell (575) is fixed with in second slider (573) bottom, fixed shell (575) inner wall is fixed with third servo motor (576), the output of third servo motor (576) passes fixed shell (575) and is fixed with finger cylinder (577), the clamping end of finger cylinder (577) is fixed with arc splint (578).
4. The intelligent washing product subpackaging process according to claim 3, wherein the visual detection device (6) comprises L-shaped rods (61), a second fixing plate (62), a CCD camera (63) and an illuminating lamp (64), one side of the third transmission belt (10) close to the fourth transmission belt (11) is fixed with the L-shaped rods (61), the tops of the two L-shaped rods (61) are fixed with the second fixing plate (62), the CCD camera (63) is equidistantly fixed on one side of the second fixing plate (62), and the illuminating lamp (64) is fixed on one side of the second fixing plate (62).
5. The intelligent washing product subpackaging process according to claim 4, wherein the packaging box feeding device (7) comprises a groove (71), a U-shaped frame (72), a second hydraulic cylinder (73), a push plate (74) and a limiting rod (75), the groove (71) is formed in one end of the top of the fourth transmission belt (11) close to the visual detection device (6) and one side of the third transmission belt (10), the U-shaped frame (72) is fixed to one side of the fourth transmission belt (11), the second hydraulic cylinder (73) is embedded and fixed to the middle of the U-shaped frame (72), the push plate (74) is fixed to the output end of the second hydraulic cylinder (73), the limiting rod (75) is symmetrically fixed to two ends of the push plate (74), and the limiting rod (75) is connected with the U-shaped frame (72) in a sliding mode through a guide sleeve.
6. The intelligent washing product subpackaging process according to claim 5, wherein a baffle (12) is fixed at one end of each of the first transmission belt (8), the third transmission belt (10) and the fourth transmission belt (11).
7. The intelligent split charging process for the washing products is characterized in that the diameter of the gear (567) is larger than that of the limiting disc (5610), the outer side of the limiting disc (5610) is tangent to the limiting bar (569), and the right-angle plate (5611) is in sliding connection with the limiting bar (569).
8. The intelligent laundry product split-charging process according to claim 5, wherein the first servo motor (54), the second servo motor (574) and the third servo motor (576) are all speed reduction motors.
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