CN112598854A - Storage system for maintenance takt of bogie and implementation method - Google Patents
Storage system for maintenance takt of bogie and implementation method Download PDFInfo
- Publication number
- CN112598854A CN112598854A CN202011227279.9A CN202011227279A CN112598854A CN 112598854 A CN112598854 A CN 112598854A CN 202011227279 A CN202011227279 A CN 202011227279A CN 112598854 A CN112598854 A CN 112598854A
- Authority
- CN
- China
- Prior art keywords
- cabinet
- bogie
- storage system
- overhauling
- returning
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07F—COIN-FREED OR LIKE APPARATUS
- G07F17/00—Coin-freed apparatus for hiring articles; Coin-freed facilities or services
- G07F17/10—Coin-freed apparatus for hiring articles; Coin-freed facilities or services for means for safe-keeping of property, left temporarily, e.g. by fastening the property
- G07F17/12—Coin-freed apparatus for hiring articles; Coin-freed facilities or services for means for safe-keeping of property, left temporarily, e.g. by fastening the property comprising lockable containers, e.g. for accepting clothes to be cleaned
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- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05B—LOCKS; ACCESSORIES THEREFOR; HANDCUFFS
- E05B47/00—Operating or controlling locks or other fastening devices by electric or magnetic means
- E05B47/0001—Operating or controlling locks or other fastening devices by electric or magnetic means with electric actuators; Constructional features thereof
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- E—FIXED CONSTRUCTIONS
- E05—LOCKS; KEYS; WINDOW OR DOOR FITTINGS; SAFES
- E05B—LOCKS; ACCESSORIES THEREFOR; HANDCUFFS
- E05B65/00—Locks or fastenings for special use
- E05B65/52—Other locks for chests, boxes, trunks, baskets, travelling bags, or the like
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C9/00—Individual registration on entry or exit
- G07C9/00174—Electronically operated locks; Circuits therefor; Nonmechanical keys therefor, e.g. passive or active electrical keys or other data carriers without mechanical keys
- G07C9/00571—Electronically operated locks; Circuits therefor; Nonmechanical keys therefor, e.g. passive or active electrical keys or other data carriers without mechanical keys operated by interacting with a central unit
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C9/00—Individual registration on entry or exit
- G07C9/00174—Electronically operated locks; Circuits therefor; Nonmechanical keys therefor, e.g. passive or active electrical keys or other data carriers without mechanical keys
- G07C9/00896—Electronically operated locks; Circuits therefor; Nonmechanical keys therefor, e.g. passive or active electrical keys or other data carriers without mechanical keys specially adapted for particular uses
- G07C9/00912—Electronically operated locks; Circuits therefor; Nonmechanical keys therefor, e.g. passive or active electrical keys or other data carriers without mechanical keys specially adapted for particular uses for safes, strong-rooms, vaults or the like
-
- G—PHYSICS
- G07—CHECKING-DEVICES
- G07F—COIN-FREED OR LIKE APPARATUS
- G07F9/00—Details other than those peculiar to special kinds or types of apparatus
- G07F9/02—Devices for alarm or indication, e.g. when empty; Advertising arrangements in coin-freed apparatus
- G07F9/026—Devices for alarm or indication, e.g. when empty; Advertising arrangements in coin-freed apparatus for alarm, monitoring and auditing in vending machines or means for indication, e.g. when empty
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Signal Processing (AREA)
- Business, Economics & Management (AREA)
- Accounting & Taxation (AREA)
Abstract
The invention relates to a storage system for overhauling beats of bogies and an implementation method thereof, which overcome the problem of disordered management of tools used in the overhauling process in the prior art, can accurately store parts and tools required by overhauling of the bogies at each station, can avoid the loss of the overhauling tools and accurate division of responsibility, simultaneously furthest reduces the lead period of the parts required by overhauling of the bogies, and improves the overhauling efficiency. The intelligent storage cabinet comprises a storage cabinet, a partition plate divides the storage cabinet into a plurality of cabinet lattices, cabinet doors are arranged on the cabinet lattices, a lock control device connected with a control all-in-one machine is arranged on the cabinet doors, the lock control device performs data interaction with the control all-in-one machine through an RS232/RS485 serial port, a camera is arranged at the top of the storage cabinet, a display screen connected with the control all-in-one machine is arranged on the storage cabinet, and a contact switch connected with the control all-in-one machine is arranged on the cabinet doors.
Description
The technical field is as follows:
the invention relates to a bogie overhauling and distributing system, in particular to a storage system facing to a bogie overhauling beat and an implementation method.
Background art:
when the bogie is overhauled, important components are overhauled on a railway locomotive and a vehicle, and a large number of overhauling tools, fasteners and other parts are required to be used in the overhauling process. In the existing process of bogie maintenance, tools needed to be used are directly distributed to stations, and parts such as fasteners are distributed at any time in the process of maintenance, so that the subsequent tools are lost due to random placement of the tools. And the condition that parts required for maintenance need to be delivered after temporary application is needed, so that the maintenance efficiency is reduced. It is therefore highly desirable to develop a storage system that can address station-oriented truck servicing and combine the cycle time of truck servicing to address the above-mentioned problems and deficiencies.
The invention content is as follows:
the invention aims to provide a storage system facing to the maintenance rhythm of a bogie and an implementation method, which overcome the problem of disordered management of tools used in the maintenance process in the prior art, can accurately store parts and tools required by the maintenance of the bogie at each station, can avoid the loss of maintenance tools and the accurate division of responsibility, simultaneously furthest reduces the lead period of the parts required by the maintenance of the bogie, and improves the maintenance efficiency.
In order to achieve the purpose, the invention adopts the technical scheme that:
the utility model provides a storage system towards bogie maintenance beat which characterized in that: the storage cabinet is divided into a plurality of cabinet lattices by the partition plates, the cabinet lattices are provided with cabinet doors, the cabinet doors are provided with lock control devices connected with the control all-in-one machine, and the lock control devices perform data interaction with the control all-in-one machine through RS232/RS485 serial ports.
The top of the storage cabinet is provided with a camera.
And a display screen connected with the control all-in-one machine is arranged on the storage cabinet.
The cabinet door is provided with a contact switch connected with the control integrated machine.
A method for realizing a storage system facing to a bogie overhauling beat is characterized by comprising the following steps: the method comprises the following steps:
1. start of picking/returning;
2. opening the cabinet door, and getting the product for use/returning;
3. closing the cabinet door;
4. performing inventory operation;
5. checking the quantity; judging the acceptance/return;
6. is the number determined to be correct? If the result is correct, the operation is finished, and if the result is abnormal, an alarm is given; judging the receiving/returning, generating a receiving record if receiving, and generating a returning record if returning;
7. generating inventory data and entering a next detection program;
the detection steps are as follows:
1. starting detection;
2. determine whether to return on time?
3. Determine if inventory is too low?
4. If the result is normal, entering the next step; reminding and alarming if the abnormal condition exists;
5. and (4) judging whether the stock is too high or not, returning to the step 1, and executing in a circulating timing mode.
Compared with the prior art, the invention has the following advantages and effects:
1. the invention can change the mode that tools and parts required by the bogie maintenance are uniformly stored in the material main warehouse into the mode that the tools and the parts required by the bogie maintenance are respectively stored by the storage system facing the bogie maintenance beat according to the functions of each station, and the maintenance tools and the parts required to be replaced in the maintenance process, thereby greatly improving the tool receiving efficiency and the part receiving efficiency. And a matched software control system accurately records the receiving and planning records of each tool, and reminds and alarms tools which are not returned on time, so that the tools are prevented from being lost. The maintenance efficiency of the bogie maintenance and the management level of tools are improved fundamentally.
2. The invention can accurately store parts and tools required by the maintenance of the bogie at each station. The number statistics of the parts required by the bogie maintenance is provided, alarm processing is carried out when the number is too low or too high according to the maintenance beat of the bogie, and other information systems are informed to carry out replenishment or take away operation through corresponding message interfaces. The loss and the accurate division of responsibility of not only can avoiding the maintenance instrument simultaneously furthest reduce the tie-in cycle of the required part of bogie maintenance, improve the efficiency of overhauing.
Description of the drawings:
FIG. 1 is a schematic structural view of the present invention;
in the figure, 1, a lock control device, 2, a control integrated machine, 3, a cabinet door, 4, a storage cabinet, 5, a camera, 6 and a contact switch;
FIG. 2 is a flowchart of the system routine of the present invention;
FIG. 3 is a block diagram of the overall circuit of the present invention.
FIG. 4 is a schematic diagram of a control circuit of the electric control lock of the present invention;
the specific implementation mode is as follows:
in order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 and 2, the invention relates to a storage system facing to the maintenance takt of a bogie, which comprises a storage cabinet 4, wherein the size of the main body of the storage cabinet 4 can be customized according to the condition of materials required by the maintenance of the bogie and the takt of the maintenance of the bogie, so that the storage system is more suitable for the use condition of a site. The baffle separates into a plurality of cabinet check with the cabinet according to article size, quantity etc. are deposited in reality, is equipped with cabinet door 3 on the cabinet check, is provided with lock control device 1 that links to each other with control all-in-one 2 on the cabinet door 3, and lock control device 1 is put and is carried out data interaction through RS232 RS485 serial ports and control all-in-one 2, controls the on-off state of cabinet door 3. The lock control device 1 opens a certain cabinet door 3 according to different message parameters. The storage cabinet 4 is provided with a display screen connected with the control all-in-one machine 2, and the cabinet door 3 is provided with a contact switch 6 connected with the control all-in-one machine 2. When the user finishes storing and taking, the cabinet door 3 is manually closed, the lock control device 1 detects the state switching of the cabinet door 3, the message is actively uploaded, and the contact switch 6 detects whether the article is correctly stored and taken. The top of the storage cabinet 4 is provided with a camera 5, and in the whole using process, the whole process is subjected to video acquisition through the camera 5. The storage cabinet 4 can be directly installed beside each bogie overhauling station, so that the purposes of taking at any time and returning at any time are achieved. The tool and the time for getting the parts required by the bogie maintenance are shortened. The software control system is mainly oriented to the use process of a user, provides user UI interaction, completes the processes of getting, returning and the like of the user, reminds the user of the condition of the returned tool on time, and reduces the condition that the tool is randomly discarded and lost. And in the process of getting and returning, the user getting process is monitored in real time through the camera 5. The software control system can transmit data with other material management and control and storage management through the Ethernet, and if the quantity of stored materials is found to be too high or too low, early warning can be carried out to prompt that the materials need to be supplemented and taken away.
The intelligent storage cabinet can store the needed articles respectively according to the intelligent difference of the stations for overhauling the bogie. As shown in fig. 3, when the bogie needs to be overhauled, a user notifies the lock control device by controlling a software control system installed in the all-in-one machine, controls the opening and closing of the cabinet door, and after the storage and placement of the articles are completed and the cabinet door is closed, the lock control device reports a state change notification to the software control system. After the article is stored and placed, the contact switch can detect whether the article is ready to be taken away and placed. In the use process, when the quantity of the stored articles is too high or too low, the software control system can inform other material management and storage management systems through the Ethernet related interfaces, can perform early warning and prompt that the articles need to be supplemented and taken away. Referring to fig. 4, the process flow of the present invention is:
1. start of picking/returning;
2. opening the cabinet door, and getting the product for use/returning;
3. closing the cabinet door;
4. performing inventory operation;
5. checking the quantity; judging the acceptance/return;
6. is the number determined to be correct? If the result is correct, the operation is finished, and if the result is abnormal, an alarm is given; judging the receiving/returning, generating a receiving record if receiving, and generating a returning record if returning;
7. generating inventory data and entering a next detection program;
the program flow of the detection program is as follows:
1. starting detection;
2. determine whether to return on time?
3. Determine if inventory is too low?
4. If the result is normal, entering the next step; reminding and alarming if the abnormal condition exists;
5. and (4) judging whether the stock is too high or not, returning to the step 1, and executing in a circulating timing mode.
Referring to fig. 4, the lockhole device of the invention is controlled by an embedded MCU chip, and the control circuit of the electric control lock is shown in fig. 4. The circuit is a single-circuit electric control lock control circuit, the power supply voltage is 12V, SW1 is a door opening and closing detection signal of the electric control lock, the door is at a high level when opened, and the door is at a low level when closed. EN1 is a door switch control signal, and when the EN1 pin is given 500 milliseconds high level, the electric control lock can be opened, and when the door is not opened, EN1 keeps low level. When the EN1 pin is at high level, the Q7 is in saturated conduction, the grid of the Q54 pin is controlled to be grounded, the second path of the Q5 is conducted at the moment, the pin 56 outputs high level, the electric control lock is powered on to open the door, and the door is opened successfully when the SW1 is changed from low level to high level.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all equivalent structural changes made by using the contents of the specification and the drawings of the present invention should be included in the scope of the present invention.
Claims (5)
1. The utility model provides a storage system towards bogie maintenance beat which characterized in that: the storage cabinet (4) is divided into a plurality of cabinet lattices by the partition plates, the cabinet lattices are provided with the cabinet doors (3), the cabinet doors (3) are provided with the lock control devices (1) connected with the control integrated machine (2), and the lock control devices (1) perform data interaction with the control integrated machine (2) through RS232/RS485 serial ports.
2. The bogie overhaul tact oriented storage system of claim 1, wherein: the top of the storage cabinet (4) is provided with a camera (5).
3. The storage system for bogie overhaul tact according to claim 1 or 2, wherein: and a display screen connected with the control integrated machine (2) is arranged on the storage cabinet (4).
4. The bogie overhaul tact oriented storage system of claim 3, wherein: the cabinet door (3) is provided with a contact switch (6) connected with the control all-in-one machine (2).
5. A method for realizing a storage system facing to a bogie overhauling beat is characterized by comprising the following steps: the method comprises the following steps:
(1) starting to receive/return;
(2) opening the cabinet door, and getting the product for use/returning;
(3) closing the cabinet door;
(4) and performing inventory operation;
(5) checking the quantity; judging the acceptance/return;
(6) determine if the quantity is correct? If the result is correct, the operation is finished, and if the result is abnormal, an alarm is given; judging the receiving/returning, generating a receiving record if receiving, and generating a returning record if returning;
(7) generating inventory data and entering a next detection program;
the detection steps are as follows:
(1) starting detection;
(2) is it determined whether to return on time?
(3) Determine if inventory is too low?
(4) If the standard condition is normal, entering the next step; reminding and alarming if the abnormal condition exists;
(5) and judging whether the stock is too high or not, returning to the step 1, and executing in a circulating timing mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011227279.9A CN112598854A (en) | 2020-11-06 | 2020-11-06 | Storage system for maintenance takt of bogie and implementation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011227279.9A CN112598854A (en) | 2020-11-06 | 2020-11-06 | Storage system for maintenance takt of bogie and implementation method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112598854A true CN112598854A (en) | 2021-04-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011227279.9A Pending CN112598854A (en) | 2020-11-06 | 2020-11-06 | Storage system for maintenance takt of bogie and implementation method |
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| Country | Link |
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| CN (1) | CN112598854A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203616829U (en) * | 2013-12-12 | 2014-05-28 | 襄阳博亚精工装备股份有限公司 | Intelligent tool cabinet |
| CN106204970A (en) * | 2016-06-28 | 2016-12-07 | 苏州长鼎兴智能科技有限公司 | A kind of Tool Cabinet is received and gives back system and method |
| CN109648530A (en) * | 2018-12-24 | 2019-04-19 | 广州市高级技工学校(广州市技师学院、广州市高级职业技术培训学院、广州市农业干部学校) | Tool Cabinet system, the control method of Tool Cabinet system and device |
| CN110176110A (en) * | 2019-05-24 | 2019-08-27 | 中国长江电力股份有限公司 | A kind of intelligence debit Item Management equipment |
| CN210383238U (en) * | 2019-06-20 | 2020-04-24 | 耿娜 | Self-service intelligent storage cabinet for RFID tools |
| CN111429050A (en) * | 2020-02-13 | 2020-07-17 | 中国南方电网有限责任公司超高压输电公司广州局 | Power station tool/material management system and method |
-
2020
- 2020-11-06 CN CN202011227279.9A patent/CN112598854A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203616829U (en) * | 2013-12-12 | 2014-05-28 | 襄阳博亚精工装备股份有限公司 | Intelligent tool cabinet |
| CN106204970A (en) * | 2016-06-28 | 2016-12-07 | 苏州长鼎兴智能科技有限公司 | A kind of Tool Cabinet is received and gives back system and method |
| CN109648530A (en) * | 2018-12-24 | 2019-04-19 | 广州市高级技工学校(广州市技师学院、广州市高级职业技术培训学院、广州市农业干部学校) | Tool Cabinet system, the control method of Tool Cabinet system and device |
| CN110176110A (en) * | 2019-05-24 | 2019-08-27 | 中国长江电力股份有限公司 | A kind of intelligence debit Item Management equipment |
| CN210383238U (en) * | 2019-06-20 | 2020-04-24 | 耿娜 | Self-service intelligent storage cabinet for RFID tools |
| CN111429050A (en) * | 2020-02-13 | 2020-07-17 | 中国南方电网有限责任公司超高压输电公司广州局 | Power station tool/material management system and method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210402 |
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| RJ01 | Rejection of invention patent application after publication |