CN112586680A - Processing equipment and process for fertile sausages - Google Patents

Processing equipment and process for fertile sausages Download PDF

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Publication number
CN112586680A
CN112586680A CN202011431290.7A CN202011431290A CN112586680A CN 112586680 A CN112586680 A CN 112586680A CN 202011431290 A CN202011431290 A CN 202011431290A CN 112586680 A CN112586680 A CN 112586680A
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fat
basket
saucepan
intestines
fixedly connected
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CN202011431290.7A
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CN112586680B (en
Inventor
刘军宝
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Hunan Shunyan Food Co ltd
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Liuyang Tianchu Food Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/20Meat products; Meat meal; Preparation or treatment thereof from offal, e.g. rinds, skins, marrow, tripes, feet, ears or snouts
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C17/00Other devices for processing meat or bones
    • A22C17/14Working-up animal intestines ; Treatment thereof for the manufacture of natural sausage casings; Apparatus for cutting intestines; Machines for pulling intestines to pieces
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C17/00Other devices for processing meat or bones
    • A22C17/16Cleaning of intestines; Machines for removing fat or slime from intestines
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/42Additives other than enzymes or microorganisms in meat products or meat meals
    • A23L13/428Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/42Additives other than enzymes or microorganisms in meat products or meat meals
    • A23L13/432Addition of inorganic compounds, e.g. minerals; oligo-elements
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/70Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
    • A23L13/72Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor using additives, e.g. by injection of solutions
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/70Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
    • A23L13/72Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor using additives, e.g. by injection of solutions
    • A23L13/74Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor using additives, e.g. by injection of solutions using microorganisms or enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13General methods of cooking foods, e.g. by roasting or frying using water or steam
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/19General methods of cooking foods, e.g. by roasting or frying using chemicals before or during cooking, e.g. liquid cooking media other than water or oil; Cooking using inert particles, e.g. fluidised bed cooking

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Polymers & Plastics (AREA)
  • Wood Science & Technology (AREA)
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  • Proteomics, Peptides & Aminoacids (AREA)
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  • Meat, Egg Or Seafood Products (AREA)

Abstract

The application relates to a device and a process for processing fat intestines, which comprise a tenderizing device, a boiling pot and a processing device, wherein the boiling pot is used for tenderizing the fat intestines; the marinating device comprises a marinating pot, wherein the marinating pot is used for primarily cooking the fat intestines; the flushing device is used for cleaning the transportation device for the tenderized fat intestines, the transportation device is arranged between the saucepan and the marinating pot, and the transportation device is used for transporting the fat intestines. The method has the advantages that the sausage is convenient to manufacture, crisp feeling can be guaranteed, the taste is guaranteed to be crisp and refreshing when the sausage is eaten, the yield of the sausage is improved, and the prepared sausage meets the effect of the market demand.

Description

Processing equipment and process for fertile sausages
Technical Field
The application relates to the field of food processing, in particular to a device and a process for processing fat sausages.
Background
The pig large intestine is the internal organs of the pig, the pig intestine is used for conveying and digesting food, has strong toughness, is not as thick as the pig stomach, also has a proper amount of fat, is also called as the fat intestine, and is a common pig internal organ subsidiary food. The pig large intestine is one of the favorite foods in daily life.
At present, the prior art also has a plurality of methods for preparing the fat intestines, and although the prepared fat intestines have the characteristics of rich nutrition and ruddy color, the preparation method has complex preparation and poor taste
In view of the related art as described above, the inventors consider a complicated defect in the process of making the fat intestine.
Disclosure of Invention
In order to solve the problem that the complex sausage is made and the taste is poor, the application provides a sausage processing device and a process.
In a first aspect, the application provides a fat intestines processing apparatus, adopts following technical scheme:
an apparatus for processing fat intestines, comprising:
the tenderizing device comprises a saucepan, wherein the saucepan is used for tenderizing the fat intestines;
the marinating device comprises a marinating pot, wherein the marinating pot is used for primarily cooking the fat intestines;
the flushing device is used for cleaning the tenderized fat intestines;
and the transportation device is arranged between the saucepan and the marinating pot and is used for transporting the fat intestines.
By adopting the technical scheme, the cleaned fat intestines are tenderized by the tenderizing device, the cleaned fat intestines are boiled in warm water at 55-60 ℃ by the saucepan, the cleaned fat intestines are placed into the saucepan by the saucepan and are tenderized under the action of the tenderizing agent, the tenderized fat intestines are transferred into the flushing device for flushing, excessive tenderization is avoided, the flushed fat intestines are marinated and boiled in the marinating device to complete the preparation of the fat intestines, the convenient preparation of the fat intestines is realized, the crisp feeling of the fat intestines can be guaranteed, the crisp taste can be guaranteed when the fat intestines are eaten, the yield of the fat intestines is improved, and the prepared fat intestines can meet the market demand.
Optionally, be provided with in the saucepan and hold the basket, be provided with the transmission subassembly in the saucepan, the transmission subassembly is used for removing and holds the basket, it is provided with the stirring subassembly in the basket to hold, the stirring subassembly is used for stirring the fat intestines and is in fully tenderizing in the saucepan, it keeps away from to hold the basket the one end of transmission subassembly is provided with out the basket subassembly, it is used for opening to open to hold the basket and will hold the fat intestines transmission to the conveyer in the basket.
Through adopting above-mentioned technical scheme, order about to hold the basket through the transmission subassembly and reciprocate, order about the fertile intestines under the effect of stirring subassembly in holding the basket and turn over the tenderization in holding the basket, will hold the basket through opening the basket subassembly and open the processing that washes of carrying out the fertile intestines.
Optionally, the stirring assembly comprises a stirring shaft, the stirring shaft rotates to penetrate through the basket, a stirring blade is arranged on the stirring shaft, one end of the stirring shaft rotates to penetrate through the outer wall of the basket, and a transmission part is arranged on the outer wall of the stirring shaft.
Through adopting above-mentioned technical scheme, rotate through the (mixing) shaft and drive the upset of stirring leaf and stir the upset to holding the fat intestines in the basket, order about the (mixing) shaft rotation under the effect of driving medium and have intensive mixing and make the fat intestines upset tenderization.
Optionally, the transmission assembly comprises a screw rod, a connecting plate is fixedly connected to the side wall of the saucepan, the screw rod is rotatably connected with the connecting rod, a fixing block is fixedly connected to the side wall of the containing basket, screw threads of the screw rod penetrate through the fixing block, and the screw rod is far away from one end of the saucepan bottom and is fixedly connected with a first motor.
Through adopting above-mentioned technical scheme, order about the lead screw through motor one and rotate and drive and hold the basket and go up and down to carry out the tenderization of fat intestines and the transportation of fat intestines along the inner wall oscilaltion of saucepan with holding the basket under the saucepan restriction.
Optionally, hold the bottom of basket and keep away from the one end of transmission subassembly is the slope setting, it includes the door that opens and shuts to open and shut the basket, the door that opens and shuts with it keeps away from to hold the basket the one end of transmission subassembly is articulated, fixedly connected with connects the rope on the outer wall of door that opens and shuts, saucepan upper end fixedly connected with connecting rod, it is connected with the runner to rotate on the connecting rod, around having coiled spring on the runner, coiled spring with connect rope fixed connection, it is close to hold the basket the laminating of the one end of door that opens and shuts the inner wall of saucepan removes.
Through adopting above-mentioned technical scheme, through opening the basket subassembly, when holding the basket and removing along the saucepan, when holding the basket and rise to the saucepan upper end, drive the runner through the coil spring and rotate and order about the connection rope shrink and open the door, with the intestines and fat through the door department landing to the conveyer belt that opens and shuts, the completion is opened and shut and is carried out the transportation of intestines and fat.
Optionally, the transmission part comprises a gear, the gear is fixedly connected with the extending end of the rotating shaft, the saucepan is close to a connecting plate fixedly connected to one side wall of the gear, a rack is fixedly connected to the side wall of the connecting plate, the gear is meshed with the rack, and the outer wall of the containing basket is abutted to the outer wall of the connecting plate to move.
Through adopting above-mentioned technical scheme, through rack and gear engagement, when holding the basket and go up and down in the saucepan, thereby drive the (mixing) shaft through gear and rack engagement and rotate and order about the stirring leaf and rotate and overturn the tenderization to the fat intestines that hold in the basket for the cooking of fat intestines in the saucepan is more even.
Optionally, the conveyer includes the cover plate, cover plate fixed connection in the saucepan with between the stew pot, it is connected with a plurality of bull sticks to rotate between the cover plate, and is a plurality of the cover is equipped with the transportation area of tensioning on the outer wall of bull stick, washing unit sets up on the cover plate, and is a plurality of the one end of bull stick is rotated and is passed the lateral wall of cover plate, the end fixedly connected with band pulley that stretches out of bull stick, the cover is equipped with the belt of tensioning on the outer wall of band pulley, one the pivot end fixedly connected with motor two of band pulley.
By adopting the technical scheme, the rotating rod is driven to rotate by the operation of the second motor to drive the conveying belt to rotate, the communicating cover plate surrounds the conveying belt, the fat intestines on the conveying belt are prevented from falling off, and the tenderized fat intestines in the boiling pot are conveyed to the marinating pot for marinating.
Optionally, the washing device includes a nozzle, the nozzle is fixedly connected to the upper end of the opening of the cover plate, the nozzle is aligned to the conveying belt, the nozzle is far away from the conveying pipe fixedly connected to one end of the cover plate, the conveying pipe is far away from the water pump fixedly connected to one end of the nozzle, and the water pump is connected to the water tank.
Through adopting above-mentioned technical scheme, transmit the source well conveyer pipe in with the water tank to shower nozzle department through the water pump, aim at the conveyer belt through the shower nozzle and wash the fat intestines, accomplish the cleaning process of the fat intestines after the tenderization, avoid the taste of the excessive fat intestines that leads to of fat intestines tenderization not good.
Optionally, an eccentric rotating roller is rotatably connected between the cover plates in the conveyer belt, the outer wall of the eccentric rotating roller abuts against the inner bottom end of the conveyer belt, and a rotating shaft end of the eccentric rotating roller rotatably penetrates through the cover plates and abuts against the belt.
Through adopting above-mentioned technical scheme, will eccentric commentaries on classics roller butt in the interior bottom in conveyer belt, rotate through eccentric commentaries on classics roller and drive the irregular transmission in conveyer belt to the intestines of fat on the conveyer belt overturn, will transport the intestines of fat on the belt abluent more abundant under washing unit's effect.
In a second aspect, the present application provides a processing technology, which adopts the following technical scheme:
a process comprising;
cleaning: cleaning the thawed fat intestines, and removing impurities and redundant grease;
and (3) tender and crisp treatment: putting the cleaned fat intestines into a warm water boiling pot at 55-60 ℃ according to a specified weight, adding 2 permillage of compound protease (papain 32%, bromelain 23%, edible salt 23% and white granulated sugar 22%) and 2 permillage of compound moisture retention agent (sodium tripolyphosphate 78%, sodium hexametaphosphate 20% and sodium pyrophosphate 2%), and turning over once at an interval of 10min for uniformly brewing the fat intestines after 35-40 min;
cleaning: taking out, cleaning with clear water for 2-3 times to prevent excessive tenderization;
and (3) marinating, namely putting the cleaned fat intestines into a boiling water marinating pot according to the specified weight, and adding 1 permillage of compound moisture retention agent (78% of sodium tripolyphosphate, 20% of sodium hexametaphosphate and 2% of sodium pyrophosphate), 4 permillage of chicken essence seasoning and 2 permillage of monosodium glutamate for about 30 min.
By adopting the technical scheme, the processing of the process on the fat intestines enables the fat intestines to be crisp and comfortable in taste when being eaten, and the yield of the fat intestines is improved, so that the prepared fat intestines meet the market demand.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the processing equipment for the fat intestines has the advantages that the fat intestines can be conveniently and rapidly manufactured, so that the crisp feeling of the fat intestines can be guaranteed, the crisp and refreshing taste can be guaranteed when the fat intestines are eaten, the yield of the fat intestines is improved, and the prepared fat intestines can meet the market demand;
2. the processing technology of the application improves the yield of the sausage by processing the sausage by the technology, so that the prepared sausage meets the market demand.
Drawings
Fig. 1 is a schematic view of the overall structure of the present embodiment.
Fig. 2 is a top view of fig. 1.
Fig. 3 is an axial cross-sectional schematic view of the conveyor belt of fig. 1.
Fig. 4 is an enlarged partial schematic view of the connection of the conveyor belt to the boiler of fig. 1.
Description of reference numerals: 1. a tenderizing device; 11. boiling the pot; 111. a connecting plate; 112. a rack; 12. a containing basket; 121. a fixed block; 13. a transfer assembly; 131. connecting blocks; 132. a screw rod; 133. a first motor; 14. a stirring assembly; 141. a stirring shaft; 142. stirring blades; 143. a transmission member; 1431. a gear; 15. an opening basket component; 151. opening and closing the door; 152. a connecting rod; 153. a rotating wheel; 154. a coil spring; 155. connecting ropes; 2. a marinating device; 21. a marinating pot; 3. a transportation device; 31. a cover plate; 32. a rotating rod; 33. a conveyor belt; 34. an eccentric rotating roller; 35. a pulley; 36. a belt; 37. a second motor; 4. a flushing device; 41. a spray head; 42. a delivery pipe; 43. a water pump; 44. a water tank.
Detailed Description
The present application is described in further detail below with reference to figures 1-4.
The embodiment of the application discloses fertile intestines processing equipment.
Referring to fig. 1 and 2, the processing equipment for the fat intestines comprises a tenderizing device 1, a marinating device 2, a washing device 4 and a transporting device 3; the internalization device comprises a boiler 11, the cleaned fat intestines are placed into the boiler 11 through the boiler 11 and are tenderized under the action of a tenderizing agent, the tenderized fat intestines are transferred into a flushing device 4 to be flushed, excessive tenderization is avoided, and the flushed fat intestines are marinated in a marinating device 2 to be tasty, so that the fat intestines are manufactured.
Referring to fig. 1 and 2, a containing basket 12 is arranged in the saucepan 11, the containing basket 12 is square, and the containing basket 12 is made of metal. Be provided with transmission assembly 13 in the saucepan 11, transmission assembly 13 is used for removing and holds basket 12, and the bottom of holding basket 12 is the slope setting towards the one end of keeping away from transmission assembly 13. The stirring assembly 14 is arranged in the containing basket 12, the stirring assembly 14 is used for stirring the fat intestines to be tenderized fully in the saucepan 11, one end, far away from the transmission assembly 13, of the containing basket 12 is provided with the basket opening assembly 15, and the basket opening assembly 15 is used for opening the fat intestines, in the containing basket 12, to be transmitted to the conveying device 3.
Referring to fig. 1 and 2, the stirring assembly 14 includes a stirring shaft 141, the stirring shaft 141 is cylindrical, and a metal material is used as a material of the stirring shaft 141. The stirring shaft 141 is rotatably arranged through the containing basket 12, the stirring shaft 141 is provided with stirring blades 142, the stirring blades 142 are square, and the stirring blades 142 are made of metal materials. One end of the stirring shaft 141 is rotatably inserted through the outer wall of the containing basket 12, and a transmission member 143 is disposed on the outer wall of the stirring shaft 141. The transmission member 143 includes a gear 1431, the gear 1431 is in the shape of a cylindrical gear 1431, and the material of the gear 1431 is a metal material. The gear 1431 is fixedly connected with the extending end of the rotating shaft, a connecting plate 111 is fixedly connected to one side wall of the saucepan 11 close to the gear 1431, the connecting plate 111 is square, and the connecting plate 111 is made of metal materials. The side wall of the connecting plate 111 is fixedly connected with a rack 112, the gear 1431 is meshed with the rack 112, the outer wall of the containing basket 12 is abutted to the outer wall of the connecting plate 111 to move, and the rack 112 is made of metal materials.
Referring to fig. 1 and 3, the transmission assembly 13 includes a screw 132, a connection block 131, and a fixing block 121; the side wall of the saucepan 11 is welded with the connecting block 131, the connecting block 111 is square, and the connecting block 131 is made of metal material. The screw rod 132 is rotatably connected with the connecting rod 152, and the side wall of the containing basket 12 is welded with the fixing block 121. The fixed block 121 is square, and the fixed block 121 is made of a metal material. The screw 132 penetrates through the fixing block 121 in a threaded manner, and one end of the screw 132, which is far away from the bottom of the saucepan 11, is fixedly connected with a first motor 133.
Referring to fig. 1 and 3, the basket opening assembly 15 includes an opening/closing door 151, the opening/closing door 151 is square, and the opening/closing door 151 is made of a metal material. The door 151 that opens and shuts is articulated with the one end that holds basket 12 and keep away from transmission subassembly 13, fixedly connected with on the outer wall of door 151 that opens and shuts connects rope 155, 11 upper ends fixedly connected with connecting rod 152 of saucepan, rotate on the connecting rod 152 and be connected with runner 153, it has coil spring 154 to wind on the runner 153, coil spring 154 and connection rope 155 fixed connection, the inner wall that holds basket 12 and is close to the one end laminating saucepan 11 of door 151 that opens and shuts removes.
Referring to fig. 1 and 3, the transportation device 3 includes a cover plate 31, the cover plate 31 is provided in a square shape, the cover plate 31 is made of a metal material, and two cover plates 31 are provided. The cover plate 31 is fixedly connected between the saucepan 11 and the marinating pot 21, a plurality of rotating rods 32 are rotatably connected between the cover plates 31, a tensioned conveying belt 33 is sleeved on the outer wall of the rotating rods 32, the conveying belt 33 is annular, the conveying belt 33 is made of rubber materials, and leaking holes are formed in the outer wall to be conveyed in the wall thickness direction. The washing device 4 is arranged on the cover plate 31, one end of each of the rotating rods 32 rotates to penetrate through the side wall of the cover plate 31, the extending end of each rotating rod 32 is fixedly connected with a belt wheel 35, a tensioned belt 36 is sleeved on the outer wall of each belt wheel 35, and a rotating shaft end of each belt wheel 35 is fixedly connected with a second motor 37.
Referring to fig. 1 and 4, the washing device 4 includes a nozzle 41, the nozzle 41 is fixedly connected to the open upper end of the cover plate 31, the nozzle 41 is aligned with the conveyor belt 33, a conveying pipe 42 is fixedly connected to one end of the nozzle 41 away from the cover plate 31, a water pump 43 is fixedly connected to one end of the conveying pipe 42 away from the nozzle 41, and the water pump 43 is connected to a water tank 44.
Referring to fig. 1 and 3, an eccentric roller 34 is rotatably connected between the cover plates 31 in the conveyor belt 33, an outer wall of the eccentric roller 34 abuts against an inner bottom end of the conveyor belt 33, and a rotating shaft end of the eccentric roller 34 rotatably penetrates through the cover plates 31 and abuts against the belt 36.
The implementation principle of the fertile intestine processing equipment provided by the embodiment of the application is as follows: placing the cleaned fat intestines in a containing basket 12, placing the containing basket 12 in a boiler 11 through a transmission component 13, adding a tenderizer for tenderizing, lifting the tenderized fat intestines and the containing basket 12 through the transmission component 13, transmitting the fat intestines to a conveying belt 33 under the action of a basket opening component 15, and passing through a motor II
37 driving the rotating rod 32 to rotate to drive the conveyer belt 33 to transmit, cleaning the tenderized fat intestines again under the action of the washing device 4, and putting the cleaned fat intestines into the marinating pot 21 for marinating to finish the preparation of the fat intestines.
The embodiment of the application further discloses a processing technology, which comprises the following steps:
step 1: raw material purchasing and acceptance: selecting a normally registered farm and slaughter house, and checking the inspection and quarantine report of each batch of raw materials. Selecting products of qualified suppliers, performing spot check on the factory entry indexes of the products according to the acceptance standards of the related products, and warehousing the products after the products are qualified; and (5) carrying out sampling inspection monitoring on the risk indexes at regular intervals.
Step 2: unpacking and unfreezing: after unpacking the fat intestines in the unpacking room, pulling the fat intestines to a thawing workshop, putting the fat intestines into a disinfected stainless steel thawing pool, and thawing the fat intestines in running water.
And step 3: cleaning: and cleaning the thawed fat intestines, and removing impurities and redundant grease.
And 4, step 4: and (3) tender and crisp treatment: putting the cleaned fat intestines into a warm water boiling pot 11 at 55-60 ℃ according to the specified weight, adding 2% of compound protease (papain 32%, bromelain 23%, edible salt 23% and white granulated sugar 22%) and 2% of compound moisture retention agent (sodium tripolyphosphate 78%, sodium hexametaphosphate 20% and sodium pyrophosphate 2%), and turning over once at intervals of 10min to ensure that the fat intestines are uniformly brewed.
And 5: cleaning: taking out, cleaning with clear water for 2-3 times to prevent excessive tenderization.
Step 6: and (3) marinating, namely putting the cleaned fat intestines into a boiling water marinating pot 21 according to the specified weight, and adding 1 permillage of compound moisture retention agent (78% of sodium tripolyphosphate, 20% of sodium hexametaphosphate and 2% of sodium pyrophosphate), 4 permillage of chicken essence seasoning and 2 permillage of monosodium glutamate for about 30 min.
And 7: spreading for cooling: and (3) placing the stewed fat intestines on a sterilized stainless steel cooling table for cold air cooling.
And 8: bagging and sealing: and bagging and sealing the cooled fat intestines according to the specified weight.
And step 9: quick-freezing: and (3) putting the packaged fat sausage products into a tray, and timely conveying the products to a refrigeration house with the temperature of below-35 ℃ within 1h for placing for about 4h to reduce the central temperature of the products to below-18 ℃.
Step 10: and (5) delivery inspection: the product control part samples according to the product execution standard, 1 part of the sample is reserved, 1 part of the sample is checked, and the product can be released after being checked to be qualified.
Step 11: boxing and warehousing: and counting and boxing the qualified products, and putting the qualified products into a certificate to seal the box. And (4) warehousing the finished product warehouse manager according to the product qualified detection report issued by the product control, the production plan and the production batch, placing the finished product warehouse manager in batches, and performing ledger management.
The fat sausage prepared by the process steps has the effects of improving the yield of the fat sausage, increasing the brittleness of the fat sausage, keeping better taste and keeping the original taste of the product.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (10)

1. The utility model provides a fertile intestines processing equipment which characterized in that: the method comprises the following steps:
the tenderizing device (1) comprises a saucepan (11), wherein the saucepan (11) is used for tenderizing the fat intestines;
a marinating device (2) comprising a marinating pot (21), the marinating pot (21) being used for primary cooking of the fat intestines;
the flushing device (4) is used for cleaning the tenderized fat intestines (4);
the device comprises a conveying device (3), wherein the conveying device (3) is arranged between a saucepan (11) and a marinating pot (21), and the conveying device (3) is used for conveying the fat intestines.
2. The fat intestine processing apparatus according to claim 1, wherein: be provided with in saucepan (11) and hold basket (12), be provided with transmission assembly (13) in saucepan (11), transmission assembly (13) are used for removing and hold basket (12), it is provided with stirring assembly (14) in basket (12) to hold, stirring assembly (14) are used for stirring the fat intestines and are in fully tenderizing in saucepan (11), hold basket (12) and keep away from the one end of transmission assembly (13) is provided with out basket assembly (15), it is used for opening to open basket assembly (15) hold basket (12) will hold the fat intestines transmission to conveyer (3) in basket (12).
3. The fat intestine processing apparatus according to claim 2, wherein: stirring subassembly (14) include (mixing) shaft (141), (mixing) shaft (141) rotate to wear to establish hold basket (12), be provided with stirring leaf (142) on (mixing) shaft (141), the one end of (mixing) shaft (141) rotates to wear to establish the outer wall that holds basket (12), be provided with driving medium (143) on the outer wall of (mixing) shaft (141).
4. The fat intestine processing apparatus according to claim 2, wherein: transfer subassembly (13) include lead screw (132), fixedly connected with connecting block (131) on the lateral wall of saucepan (11), lead screw (132) with connecting block (131) rotate to be connected, fixedly connected with fixed block (121) on the lateral wall that holds basket (12), lead screw (132) screw thread passes fixed block (121), lead screw (132) are kept away from the one end fixedly connected with motor (133) at the bottom of saucepan (11) pot.
5. The fat intestine processing apparatus according to claim 2, wherein: hold the bottom of basket (12) and keep away from the one end of transfer assembly (13) is the slope setting, open basket assembly (15) including opening and shutting door (151), opening and shutting door (151) with hold basket (12) and keep away from the one end of transfer assembly (13) is articulated, fixedly connected with on the outer wall of opening and shutting door (151) connects rope (155), saucepan (11) upper end fixedly connected with connecting rod (152), it is connected with runner (153) to rotate on connecting rod (152), it has wind spring (154) to wind on runner (153), wind spring (154) with connect rope (155) fixed connection, it is close to hold basket (12) the one end laminating of opening and shutting door (151) the inner wall of saucepan (11) removes.
6. The fat intestine processing apparatus according to claim 3, wherein: the transmission piece (143) comprises a gear (1431), the gear (1431) is fixedly connected with the extending end of the stirring shaft (141), a connecting plate (111) is fixedly connected to one side wall, close to the gear (1431), of the saucepan (11), a rack (112) is fixedly connected to the side wall of the connecting plate (111), the gear (1431) is meshed with the rack (112), and the outer wall of the containing basket (12) abuts against the outer wall of the connecting plate (111) to move.
7. The fat intestine processing apparatus according to claim 1, wherein: conveyer (3) are including cover plate (31), cover plate (31) fixed connection in saucepan (11) with between stew in soy sauce pot (21), rotate between cover plate (31) and be connected with a plurality of bull stick (32), a plurality of the cover is equipped with tensioned transportation area (33) on the outer wall of bull stick (32), washing unit (4) set up on cover plate (31), a plurality of the one end of bull stick (32) is rotated and is passed the lateral wall of cover plate (31), the end fixedly connected with band pulley (35) that stretches out of bull stick (32), the cover is equipped with tensioned belt (36) on the outer wall of band pulley (35), one the pivot end fixedly connected with motor two (37) of band pulley (35).
8. The fat intestine processing apparatus according to claim 7, wherein: washing unit (4) include shower nozzle (41), shower nozzle (41) fixed connection in cover plate (31) open-ended upper end, shower nozzle (41) aim at conveyer belt (33), shower nozzle (41) are kept away from the one end fixedly connected with conveyer pipe (42) of cover plate (31), conveyer pipe (42) are kept away from the one end fixedly connected with water pump (43) of shower nozzle (41), water pump (43) are connected with water tank (44).
9. The fat intestine processing apparatus according to claim 7, wherein: an eccentric rotating roller (34) is rotatably connected between the cover plates (31) in the conveying belt (33), the outer wall of the eccentric rotating roller (34) abuts against the inner bottom end of the conveying belt (33), and a rotating shaft end of the eccentric rotating roller (34) rotatably penetrates through the cover plates (31) and is tightly abutted against the belt (36).
10. A process applied to the processing equipment of the fat intestine according to any one of the claims 1-9, characterized in that:
cleaning: cleaning the thawed fat intestines, and removing impurities and redundant grease;
and (3) tender and crisp treatment: putting the cleaned fat intestines into a warm water boiling pot (11) at 55-60 ℃ according to a specified weight, adding 2 permillage of compound protease (papain 32%, bromelain 23%, edible salt 23%, and white granulated sugar 22%) and 2 permillage of compound moisture retention agent (sodium tripolyphosphate 78%, sodium hexametaphosphate 20%, and sodium pyrophosphate 2%), and turning over once every 10min for uniformly brewing for 35-40 min;
cleaning: taking out, cleaning with clear water for 2-3 times to prevent excessive tenderization;
and (3) marinating, namely putting the cleaned fat intestines into a boiling water marinating pot (21) according to the specified weight, and adding 1 permillage of compound moisture retention agent (78% of sodium tripolyphosphate, 20% of sodium hexametaphosphate and 2% of sodium pyrophosphate), 4 permillage of chicken essence seasoning and 2 permillage of monosodium glutamate for about 30 min.
CN202011431290.7A 2020-12-07 2020-12-07 Fertilizer sausage processing equipment and technology Active CN112586680B (en)

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