CN112578238A - Novel cable detection and repair integrated system - Google Patents
Novel cable detection and repair integrated system Download PDFInfo
- Publication number
- CN112578238A CN112578238A CN202011383227.0A CN202011383227A CN112578238A CN 112578238 A CN112578238 A CN 112578238A CN 202011383227 A CN202011383227 A CN 202011383227A CN 112578238 A CN112578238 A CN 112578238A
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- Prior art keywords
- cable
- repair
- electric spark
- integrated system
- printing device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
- G01R31/1263—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials of solid or fluid materials, e.g. insulation films, bulk material; of semiconductors or LV electronic components or parts; of cable, line or wire insulation
- G01R31/1272—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials of solid or fluid materials, e.g. insulation films, bulk material; of semiconductors or LV electronic components or parts; of cable, line or wire insulation of cable, line or wire insulation, e.g. using partial discharge measurements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
- B65H51/08—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
- B65H51/10—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements with opposed coacting surfaces, e.g. providing nips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H71/00—Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Relating To Insulation (AREA)
Abstract
The invention relates to the technical field of cable production equipment, is mainly used for detecting and repairing cables, and particularly relates to a novel comprehensive cable detecting and repairing system. The novel cable detection and repair integrated system comprises a cable conveying mechanism, a cable repair mechanism, a cable drying box and a winding mechanism, wherein conveying rollers are arranged in the cable conveying mechanism, the conveying rollers are driven by a motor, a first guide pipe is arranged on the right side of each conveying roller, a storage box is not arranged on the cable repair mechanism, a flow divider is arranged at the bottom of the storage box, a second guide pipe is arranged at the bottom of the flow divider, exhaust fans are symmetrically arranged on the left side and the right side of the cable drying box, and a drying cylinder is arranged on the inner side of the cable drying box.
Description
Technical Field
The invention relates to the technical field of cable production equipment, is mainly used for detecting and repairing cables, and particularly relates to a novel comprehensive cable detecting and repairing system.
Background
The Cable Tester (Cable Tester) is a new-era technological product-portable Cable Tester according to the requirements of Chinese industry standard ZBF24003-90 universal technical conditions of portable Cable Tester, is newly researched, designed and manufactured, is suitable for DC high-voltage tests of equipment such as zinc oxide arresters, magnetic blow arresters, power cables, generators, transformers, switches and the like in power departments, plant and mining enterprises and scientific research units, railways, chemical engineering, power plants and the like, and is an ideal replacement product in the new century.
At present, the online detection of insulation breakage or poor breakdown in the production of the cable industry is mainly carried out by using a spark machine, and when a poor product passes through, a spark can make a sound and count point by point once. However, in the general production process, continuous production is needed, so that the machine cannot be stopped to process the defect points, only manual spraying and marking are carried out, and then the repairing treatment is uniformly carried out in the next procedure; in addition, for the product that insulating external diameter and surface quality required are higher, current equipment subsequent process is loaded down with trivial details, and need shut down sometimes and go on, and in order to avoid multichannel process, a small number of enterprises can purchase expensive high accuracy equipment to guarantee to produce high accuracy and the insulating sinle silk of standard, but the input fund is great, and most cable manufacturing enterprises can carry out insulating rewinding process after insulating extrusion process, and the manual work detects and restores. Therefore, a novel comprehensive system for detecting and repairing the cable is provided.
Disclosure of Invention
The invention aims to provide a novel comprehensive cable detection and repair system, which solves the problem that the conventional detection device has more procedures and is complex to detect.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a novel cable detection and repair integrated system comprises a cable conveying mechanism 6, a cable repair mechanism 7, a cable drying box 9 and a winding mechanism 5, wherein a conveying mechanism base 1 is arranged at the bottom of the cable conveying mechanism 6, the conveying mechanism base 1 is fixed with a ground pre-embedded structure, a repair mechanism base 2 is arranged at the bottom of the cable repair mechanism 7, the repair mechanism base 2 is fixed with the ground pre-embedded structure, a drying box base 4 is arranged at the bottom of the cable drying box 9, the drying box base 4 is fixed with the ground pre-embedded structure, a conveying roller 11 is arranged at the inner side of the cable conveying mechanism 6, the conveying roller 11 is driven by a motor, a first guide pipe 13 is arranged at the right side of the conveying roller 11, a storage box 8 is not arranged on the cable repair mechanism 7, a diverter 15 is arranged at the bottom of the storage box 8, a second guide pipe 19 is arranged at the bottom of the diverter 15, the left side and the right side of the cable drying box 9 are symmetrically provided with exhaust fans 10, and the inner side of the cable drying box 9 is provided with a drying cylinder 21.
Further, the first conduit 13 is a horn-shaped conduit, a groove is formed in the circumferential direction of the conveying roller 11, and the center of the groove coincides with the central axis of the first conduit 13.
Furthermore, a first electric spark spraying and printing device 12 is arranged on the left side of the first conduit 13, and a second electric spark spraying and printing device 14 is arranged on the right side of the first conduit 13.
Furthermore, a plurality of first electric spark spraying and printing devices 12 and a plurality of second electric spark spraying and printing devices 14 are arranged, the first electric spark spraying and printing devices 12 and the second electric spark spraying and printing devices 14 are distributed in the circumferential direction of the first guide pipe 13, and the number of the first electric spark spraying and printing devices 12 is equal to that of the second electric spark spraying and printing devices 14.
Further, a fixed baffle 17 is arranged on the right side of the shunt 15, the fixed baffle 17 is fixed with the upper side wall of the cable repair mechanism 7, a limiting groove is arranged in the direction perpendicular to the surface of the fixed baffle 17, and a pneumatic device 18 is arranged in the limiting groove.
Further, the shunt 15 is wrapped with an electric heating plate, and the electric heating plate wraps the whole shunt 15.
Furthermore, the flow divider 15 is connected with the storage box 8 through a flow guide pipe 16, the flow guide pipe 16 penetrates through the storage box 8 and the side wall of the flow divider 15, a plurality of rubber conveying pipes 20 are arranged at the bottom of the flow divider 15, and the number of the rubber conveying pipes 20 is equal to the number of the first electric spark spray printing devices 12 and the second electric spark spray printing devices 14.
Further, a second conduit 19 is arranged below the rubber delivery pipe 20, the second conduit 19 is a trumpet-shaped conduit, and the placing direction of the second conduit 19 is opposite to that of the first conduit 13.
Further, drying cylinder 21 inlay and survey in cable stoving case 9, and drying cylinder 21 and the lateral wall of cable stoving case 9 leave the clearance, be equipped with spiral heating wire 22 in the clearance between drying cylinder 21 and cable stoving case 9.
Compared with the prior art, the invention has the beneficial effects that: during detection, the repairing can be carried out on line without stopping, the insulated wire core is not damaged, the detection is not missed, the surface quality of the repaired part is good, and the repairing can be carried out again immediately after the repairing, so that the process integration is realized, and the aims of improving the production efficiency and improving the product quality are fulfilled.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a top view of the present invention.
FIG. 3 is a schematic cross-sectional view taken along the line A-A of FIG. 2 according to the present invention.
FIG. 4 is a schematic cross-sectional view taken along the line B-B of FIG. 2 according to the present invention.
In the figure: the device comprises a conveying mechanism base 1, a repairing mechanism base 2, a drying box base 4, a winding mechanism 5, a cable conveying mechanism 6, a cable repairing mechanism 7, a storage box 8, a cable drying box 9, an exhaust fan 10, a conveying roller 11, a first electric spark spray printing device 12, a first guide pipe 13, a second electric spark spray printing device 14, a flow divider 15, a flow guide pipe 16, a fixed baffle 17, a pneumatic device 18, a second guide pipe 19, a rubber conveying pipe 20, a drying cylinder 21 and a rotary heating wire 22.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described below with reference to the accompanying drawings and examples:
example 1
A novel cable detection and repair integrated system comprises a cable conveying mechanism 6, a cable repair mechanism 7, a cable drying box 9 and a winding mechanism 5, wherein a conveying mechanism base 1 is arranged at the bottom of the cable conveying mechanism 6, the conveying mechanism base 1 is fixed with a ground pre-embedded structure, a repair mechanism base 2 is arranged at the bottom of the cable repair mechanism 7, the repair mechanism base 2 is fixed with the ground pre-embedded structure, a drying box base 4 is arranged at the bottom of the cable drying box 9, the drying box base 4 is fixed with the ground pre-embedded structure, a conveying roller 11 is arranged at the inner side of the cable conveying mechanism 6, the conveying roller 11 is driven by a motor, a first guide pipe 13 is arranged at the right side of the conveying roller 11, a storage box 8 is not arranged on the cable repair mechanism 7, a diverter 15 is arranged at the bottom of the storage box 8, a second guide pipe 19 is arranged at the bottom of the diverter 15, the left and right sides symmetry of cable stoving case 9 be equipped with air exhauster 10, the inboard of cable stoving case 9 is equipped with a stoving section of thick bamboo 21, a stoving section of thick bamboo 21 inlay and survey in cable stoving case 9, and a stoving section of thick bamboo 21 and the lateral wall of cable stoving case 9 leave the clearance, be equipped with spiral heating wire 22 in the clearance between a stoving section of thick bamboo 21 and cable stoving case 9.
Example 2
First pipe 13 be horn type pipe, the recess that conveying roller 11 circumferencial direction was equipped with, the center of a circle of recess coincides with first pipe 13's center axis, first pipe 13's left side be equipped with first electric spark and spout seal device 12, first pipe 13's right side is equipped with second electric spark and spouts seal device 14, first electric spark spout seal device 12 and second electric spark spout seal device 14 and be equipped with the several, first electric spark spouts seal device 12 and second electric spark and spouts seal device 14 and all distribute in the circumferencial direction of first pipe 13, and first electric spark spouts seal device 12 and second electric spark and spouts seal device 14 the quantity equal.
Example 3
The right side of shunt 15 be equipped with fixed stop 17, fixed stop 17 is fixed with the last lateral wall of cable repair mechanism 7, is equipped with the spacing groove in fixed stop 17's perpendicular to surface's direction, is equipped with pneumatic means 18 in the spacing groove, the outside parcel of shunt 15 have the electric plate, the electric plate wraps up whole shunt 15, shunt 15 and storage box 8 pass through honeycomb duct 16 and be connected, honeycomb duct 16 runs through the lateral wall of storage box 8 and shunt 15, the bottom of shunt 15 is equipped with several glue conveying pipe 20, and the quantity of glue conveying pipe 20 equals with the quantity of first electric spark jet printing device 12 and second electric spark jet printing device 14.
Example 4
A second conduit 19 is arranged below the rubber delivery pipe 20, the second conduit 19 is a horn-shaped conduit, and the placing direction of the second conduit 19 is opposite to that of the first conduit 13.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The utility model provides a novel cable detects restores integrated system, includes cable conveying mechanism (6), cable repair body (7), cable stoving case (9), winding mechanism (5), the bottom of cable conveying mechanism (6) be equipped with conveying mechanism base (1), conveying mechanism base (1) is fixed with ground embedded structure, the bottom of cable repair body (7) be equipped with repair body base (2), repair body base (2) are fixed with ground embedded structure, the bottom of cable stoving case (9) be equipped with stoving case base (4), stoving case base (4) are fixed with ground embedded structure, its characterized in that: interior survey of cable conveying mechanism (6) be equipped with delivery roller (11), delivery roller (11) pass through motor drive, the right side of delivery roller (11) be equipped with first pipe (13), cable repair mechanism (7) on not be equipped with storage box (8), the bottom of storage box (8) is equipped with and is equipped with shunt (15), shunt (15) bottom be equipped with second pipe (19), the left and right sides symmetry of cable stoving case (9) be equipped with air exhauster (10), the inboard of cable stoving case (9) is equipped with stoving section of thick bamboo (12).
2. The novel cable detection and repair integrated system according to claim 1, wherein: the first guide pipe (13) is a horn-shaped guide pipe, a groove is formed in the circumferential direction of the conveying roller (11), and the circle center of the groove is overlapped with the central shaft of the first guide pipe (13).
3. The novel cable detection and repair integrated system according to claim 2, wherein: the left side of the first guide pipe (13) is provided with a first electric spark spray printing device (12), and the right side of the first guide pipe (13) is provided with a second electric spark spray printing device (14).
4. The novel cable detection and repair integrated system according to claim 3, wherein: the first electric spark spray printing device (12) and the second electric spark spray printing device (14) are provided with a plurality of parts, the first electric spark spray printing device (12) and the second electric spark spray printing device (14) are distributed in the circumferential direction of the first guide pipe (13), and the number of the first electric spark spray printing device (12) is equal to that of the second electric spark spray printing device (14).
5. The novel cable detection and repair integrated system according to claim 1, wherein: the right side of shunt (15) be equipped with fixed stop (17), fixed stop (17) are fixed with the last lateral wall of cable repair mechanism (7), be equipped with spacing groove in the perpendicular direction in fixed stop's (17) surface, the spacing inslot is equipped with pneumatic means (18).
6. The novel cable inspection and repair integrated system as claimed in claim 1 or 5, wherein: the outer side of the shunt (15) is wrapped with an electric heating plate, and the electric heating plate wraps the whole shunt (15).
7. The integrated system for detecting and repairing a novel cable according to any one of claims 1, 5 and 6, wherein: the shunt (15) is connected with the storage box (8) through the guide pipe (16), the guide pipe (16) penetrates through the side walls of the storage box (8) and the shunt (15), a plurality of rubber conveying pipes (20) are arranged at the bottom of the shunt (15), and the number of the rubber conveying pipes (20) is equal to that of the first electric spark spray printing device (12) and the second electric spark spray printing device (14).
8. The novel cable detection and repair integrated system according to claim 1, wherein: the second conduit (19) is a horn-shaped conduit, and the placing direction of the second conduit (19) is opposite to that of the first conduit (13).
9. The novel cable detection and repair integrated system according to claim 1, wherein: drying cylinder (12) inlay survey in cable stoving case (9), and drying cylinder (12) and the lateral wall of cable stoving case (9) leave the clearance, be equipped with spiral heating wire (13) in the clearance between drying cylinder (12) and cable stoving case (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011383227.0A CN112578238A (en) | 2020-12-01 | 2020-12-01 | Novel cable detection and repair integrated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011383227.0A CN112578238A (en) | 2020-12-01 | 2020-12-01 | Novel cable detection and repair integrated system |
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| Publication Number | Publication Date |
|---|---|
| CN112578238A true CN112578238A (en) | 2021-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011383227.0A Pending CN112578238A (en) | 2020-12-01 | 2020-12-01 | Novel cable detection and repair integrated system |
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| Country | Link |
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| CN (1) | CN112578238A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117871611A (en) * | 2024-03-13 | 2024-04-12 | 常州彦锋特种线缆有限公司 | Detection equipment with safety protection mechanism for cable production |
| CN117871611B (en) * | 2024-03-13 | 2024-06-04 | 常州彦锋特种线缆有限公司 | Detection equipment with safety protection mechanism for cable production |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105423984A (en) * | 2015-11-10 | 2016-03-23 | 江苏赛德电气有限公司 | Cable detection device and detection method |
| CN106707089A (en) * | 2017-03-16 | 2017-05-24 | 绿成星科（北京）科技有限公司 | Novel cable detection and repairing comprehensive system |
| CN107294013A (en) * | 2017-06-23 | 2017-10-24 | 广东奥美格传导科技股份有限公司 | Cable prosthetic device and the online repair system of cable |
| CN108173176A (en) * | 2018-01-08 | 2018-06-15 | 福建礼恩科技有限公司 | A kind of prosthetic device and restorative procedure for aerial cables insulating layer aging |
| CN108680828A (en) * | 2018-06-13 | 2018-10-19 | 仝相宝 | A kind of submarine cable Measuring error system based on robot |
| CN108683126A (en) * | 2018-06-13 | 2018-10-19 | 仝相宝 | A kind of intelligent repair system based on submarine cable |
| CN208174163U (en) * | 2018-05-03 | 2018-11-30 | 广州市康普瑞生机器人科技有限公司 | Cable robot for overhauling |
| CN208461324U (en) * | 2018-04-23 | 2019-02-01 | 深圳市爱讯通线缆有限公司 | A kind of cable external force damage prevention detection maintenance device |
| CN111929534A (en) * | 2020-08-11 | 2020-11-13 | 郑州妙灿智能科技有限公司 | Cable skin detection equipment that breaks |
-
2020
- 2020-12-01 CN CN202011383227.0A patent/CN112578238A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105423984A (en) * | 2015-11-10 | 2016-03-23 | 江苏赛德电气有限公司 | Cable detection device and detection method |
| CN106707089A (en) * | 2017-03-16 | 2017-05-24 | 绿成星科（北京）科技有限公司 | Novel cable detection and repairing comprehensive system |
| CN107294013A (en) * | 2017-06-23 | 2017-10-24 | 广东奥美格传导科技股份有限公司 | Cable prosthetic device and the online repair system of cable |
| CN108173176A (en) * | 2018-01-08 | 2018-06-15 | 福建礼恩科技有限公司 | A kind of prosthetic device and restorative procedure for aerial cables insulating layer aging |
| CN208461324U (en) * | 2018-04-23 | 2019-02-01 | 深圳市爱讯通线缆有限公司 | A kind of cable external force damage prevention detection maintenance device |
| CN208174163U (en) * | 2018-05-03 | 2018-11-30 | 广州市康普瑞生机器人科技有限公司 | Cable robot for overhauling |
| CN108680828A (en) * | 2018-06-13 | 2018-10-19 | 仝相宝 | A kind of submarine cable Measuring error system based on robot |
| CN108683126A (en) * | 2018-06-13 | 2018-10-19 | 仝相宝 | A kind of intelligent repair system based on submarine cable |
| CN111929534A (en) * | 2020-08-11 | 2020-11-13 | 郑州妙灿智能科技有限公司 | Cable skin detection equipment that breaks |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117871611A (en) * | 2024-03-13 | 2024-04-12 | 常州彦锋特种线缆有限公司 | Detection equipment with safety protection mechanism for cable production |
| CN117871611B (en) * | 2024-03-13 | 2024-06-04 | 常州彦锋特种线缆有限公司 | Detection equipment with safety protection mechanism for cable production |
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