CN110979871A

CN110979871A - Automatic enameled wire packaging line and packaging process thereof

Info

Publication number: CN110979871A
Application number: CN201911010717.3A
Authority: CN
Inventors: 严国良; 沈学坤
Original assignee: Huzhou Lianshi Sanfeng Cable Factory
Current assignee: Huzhou Lianshi Sanfeng Cable Factory
Priority date: 2019-10-23
Filing date: 2019-10-23
Publication date: 2020-04-10

Abstract

The invention discloses an automatic enameled wire packaging line, which relates to the related technical field of enameled wire processing and comprises a drying box and a paint spraying bin fixedly arranged on the left side of the drying box, wherein a rack is fixedly arranged on the bottom side of the drying box, a plurality of air pipes are fixedly arranged in the drying box, guide wheels are fixedly arranged at the end parts of the air pipes, and enameled wires are connected onto the guide wheels. The invention also discloses a packaging process of the automatic enameled wire packaging line, which comprises five steps. The invention adopts a plurality of air pipes, thereby forming multi-stage blowing treatment on the enameled wire, fully drying the painted enameled wire, and in addition, the bottom wall of the paint spraying bin adopts an inclined surface design, so that the paint dripping from the paint spraying can conveniently flow to the position of the leaking net and flow into the paint box again for use through the leaking net, and the paint collecting hopper is arranged for collecting the paint dripping from the paint spraying and flow into the paint box again for use through the second transmission pipe, thereby avoiding the waste of paint in the processing process.

Description

Automatic enameled wire packaging line and packaging process thereof

Technical Field

The invention relates to the technical field related to enameled wire processing, in particular to an enameled wire automatic packaging line and a packaging process thereof.

Background

The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, a bare wire is annealed and softened and then painted and baked for many times, but the product which meets the standard requirements and also meets the requirements of customers is not easy to produce, and is influenced by the factors of raw material quality, process parameters, production equipment, environment and the like, so that the quality characteristics of various enameled wires are different, and the enameled wires have four properties of mechanical property, chemical property, electrical property and thermal property.

Because the use of enameled wire is very extensive, therefore the production of enameled wire needs very urgent, and the enameled wire production technique that exists at present mostly carries out single work flow to single machine, and production efficiency is low, and can not carry out recycle to the lacquer that drips spraying paint and drying process, has caused very big waste, has increased manufacturing cost.

Therefore, it is necessary to provide an automatic enameled wire packaging line and a packaging process thereof to solve the above problems.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides an automatic enameled wire packaging line and a packaging process thereof, and solves the problems in the background art.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme:

an automatic enameled wire packaging line comprises a drying box and a paint spraying bin fixedly mounted on the left side of the drying box, wherein a rack is fixedly mounted on the bottom side of the drying box, a plurality of air pipes are fixedly mounted inside the drying box, guide wheels are fixedly mounted at the end parts of the air pipes, enameled wires are connected onto the guide wheels, a fan is fixedly mounted on the rear side of the drying box, a first transmission pipe is fixedly connected onto the fan, an annular paint pipe is fixedly mounted inside the paint spraying bin through a fixing column of a top wall of the paint spraying bin, a paint box is fixedly mounted on the bottom side of the paint spraying bin, a pump body is fixedly mounted on the left side of the paint box, the bottom wall of the paint spraying bin is in an inclined plane shape, a base plate is fixedly connected onto the right side of the rack, symmetrically arranged supporting plates are fixedly mounted on the base plate, rotating shafts are rotatably mounted on the supporting plates, the, the two ends of the winding drum are fixedly connected with inserting blocks, and the rotating shaft is provided with inserting grooves matched with the inserting blocks.

Optionally, a plurality of the tuber pipe is equidistant slope and arranges, the equal fixedly connected with air-out head of evenly arranging in both sides on the tuber pipe.

Optionally, the first transmission pipe penetrates through the rear wall of the drying box and is connected with the air pipe.

Optionally, an access door is installed on the front surface of the drying box;

the inner side of the annular paint pipe is fixedly connected with paint spray heads which are arranged in a circumferential array.

Optionally, a paint conveying pipe is fixedly connected between the pump body and the annular paint pipe, and the paint conveying pipe penetrates through the bottom wall of the paint spraying bin.

Optionally, the bottom wall of the paint spraying bin is fixedly provided with a leaking net, and the leaking net is communicated with an opening at the top side of the paint box.

Optionally, the insert block is fixed with the slot on the rotating shaft through a bolt, and a through hole corresponding to the bolt is formed in the insert block.

Optionally, the rear end fixed mounting of base plate has the motor, the output of motor passes through the pulley drive and is connected with the pivot on the base plate rear side backup pad.

Optionally, the rack is U-shaped, a control switch is fixedly mounted on the right side of the inner bottom wall of the rack, and wheels are fixedly mounted on the bottom side of the rack.

A packaging process of an automatic enameled wire packaging line comprises the following steps:

a: moving the equipment to a specified position, and then switching on the power supply of the equipment;

b: starting a pump body, pumping paint in a paint box into an annular paint pipe in a paint spraying bin through a paint conveying pipe, uniformly spraying paint on the enameled wire through a paint spraying head, and enabling the enameled wire subjected to paint spraying to enter a drying box;

c: the fan works, the enameled wire is fully dried through the multistage air pipes, and the paint dropping in the paint spraying process and the drying process flows back to the paint box again for use;

d: the motor drives the rotating shaft to rotate, so that the winding drum is driven to wind the enameled wire after drying treatment, and in addition, the rotating speed of the motor can be adjusted by operating the control switch, so that the winding speed is adjusted as required;

e: and after the winding drum finishes winding, the connection between the insertion block on the winding drum and the rotating shaft is released, the winding drum is taken down, and a new winding drum is replaced to perform winding.

(III) advantageous effects

The invention provides an enameled wire automatic packaging line and a packaging process thereof, and the enameled wire automatic packaging line has the following beneficial effects:

(1) the invention adopts a plurality of air pipes, thereby forming multi-stage blowing treatment on the enameled wire, fully drying the painted enameled wire, and in addition, the bottom wall of the paint spraying bin adopts an inclined surface design, so that paint dripping from paint spraying can conveniently flow to the position of the leaking net and flow into the paint box again through the leaking net for use, and the paint collecting hopper is arranged for collecting the paint dripping from blowing and flowing into the paint box again through the second transmission pipe for use, thereby avoiding the waste of paint in the processing process.

(2) According to the invention, the inserting block is arranged on the winding drum, the slot is arranged on the rotating shaft, and the winding drum and the rotating shaft are matched and fixed by adopting the bolt, so that the winding drum and the rotating shaft are convenient to disassemble and assemble, the winding drum after being wound is convenient to replace, the use is convenient, the operation is simple, and the access door is arranged, so that a worker can conveniently open the access door to maintain or repair the drying box.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic cross-sectional view of the drying box of the present invention;

FIG. 3 is a schematic top view of the drying cabinet of the present invention;

FIG. 4 is a schematic top view of a substrate according to the present invention;

fig. 5 is a schematic structural view of the winding drum of the present invention.

In the figure: the drying box comprises a drying box 1, a paint spraying bin 2, a rack 3, an air pipe 4, an air outlet head 5, an enameled wire 6, a fan 7, a first transmission pipe 8, an access door 9, an annular paint pipe 10, a paint box 11, a pump body 12, a paint conveying pipe 13, a leakage net 14, a paint collecting hopper 15, a second transmission pipe 16, a base plate 17, a supporting plate 18, a rotating shaft 19, a winding drum 20, an insertion block 21, a through hole 22, a motor 23 and a control switch 24.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.

In the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected or detachably connected; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.

According to the present invention, as shown in fig. 1-5, there is provided a technical solution:

an automatic enameled wire packaging line comprises a drying box 1 and a paint spraying bin 2 fixedly arranged on the left side of the drying box 1, wherein a rack 3 is fixedly arranged on the bottom side of the drying box 1, a plurality of air pipes 4 are fixedly arranged in the drying box 1, the air pipes 4 are obliquely arranged at equal intervals, air outlet heads 5 which are uniformly arranged are fixedly connected to two sides of each air pipe 4, guide wheels are fixedly arranged on the end portions of the air pipes 4, enameled wires 6 are connected to the guide wheels, a fan 7 is fixedly arranged on the rear side of the drying box 1, a first transmission pipe 8 is fixedly connected to the fan 7, the first transmission pipe 8 penetrates through the rear wall of the drying box 1 and is connected with the air pipes 4 and is used for transmitting air to the air pipes 4, an access door 9 is arranged on the front side of the drying box 1, the access door 9 is convenient for workers to open the access door 9 to maintain or maintain the inside of the drying box 1, an annular paint spraying bin 2 is fixedly provided with an, the inner side of the annular paint pipe 10 is fixedly connected with paint spraying heads arranged in a circumferential array, an enameled wire 6 penetrates through the center of the annular paint pipe 10, a paint box 11 is fixedly installed at the bottom side of the paint spraying bin 2, a pump body 12 is fixedly installed at the left side of the paint box 11, a paint conveying pipe 13 is fixedly connected between the pump body 12 and the annular paint pipe 10, the paint conveying pipe 13 penetrates through the bottom wall of the paint spraying bin 2, the bottom wall of the paint spraying bin 2 is in an inclined plane shape, a leakage net 14 is fixedly installed at the bottom wall of the paint spraying bin 2, the leakage net 14 is communicated with an opening at the top side of the paint box 11, the bottom wall of the paint spraying bin 2 is designed in an inclined plane, paint dripping paint in the paint spraying process conveniently flows to the leakage net 14 and flows into the paint box 11 again through the leakage net 14, a paint collecting hopper 15 is communicated with the middle part of the bottom wall of the drying box 1, a second conveying pipe 16 is fixedly connected between the bottom end of the paint, the device is used for collecting blown paint drops and enabling the blown paint drops to flow into a paint box 11 again through a second transmission pipe 16 for use, a base plate 17 is fixedly connected to the right side of a rack 3, symmetrically arranged support plates 18 are fixedly installed on the base plate 17, rotating shafts 19 are rotatably installed on the support plates 18, two rotating shafts 19 are arranged, a winding drum 20 is installed between the two rotating shafts 19, insertion blocks 21 are fixedly connected to two ends of the winding drum 20, insertion grooves matched with the insertion blocks 21 are formed in the rotating shafts 19, the insertion blocks 21 are fixed with the insertion grooves in the rotating shafts 19 through bolts, through the arrangement, when the winding drum 20 needs to be detached, the bolts are screwed off, the connection between the insertion blocks 21 and the rotating shafts 19 is released, then the winding drum 20 is detached, a motor 23 is fixedly installed at the rear end of the base plate 17, the output end of the motor 23 is connected with the rotating shafts 19 on the rear side branch 18 of the base plate 17 through belt wheel transmission, thereby motor 23 can drive pivot 19 and rotate to drive the reel 20 and rotate, frame 3 is the U type form, and the inner diapire right side fixed mounting of frame 3 has control switch 24 for the controlgear operation, and the bottom side fixed mounting of frame 3 has the wheel, the removal of the equipment of being convenient for.

b: starting a pump body 12, pumping paint in a paint box 11 into an annular paint pipe 10 in a paint spraying bin 2 through a paint conveying pipe 13, then uniformly spraying paint on the enameled wire 6 through a paint spraying head, and enabling the enameled wire 6 subjected to paint spraying treatment to enter a drying box 1;

c: the fan 7 works, the enameled wire is fully dried through the multistage air pipe 4, and the paint dropping in the painting process and the drying process flows back to the paint box 11 again for use;

d: the motor 23 drives the rotating shaft 19 to rotate, so as to drive the winding drum 20 to wind the enameled wire 6 after drying treatment, and in addition, the rotating speed of the motor 23 can be adjusted by operating the control switch 24, so that the winding speed can be adjusted as required;

e: after the winding drum 20 finishes winding, the connection between the insertion block 21 on the winding drum 20 and the rotating shaft 19 is released, the winding drum 20 is taken down, and a new winding drum 20 is replaced to perform winding.

It is noted that in the present disclosure, unless otherwise explicitly specified or limited, a first feature "on" or "under" a second feature may be directly contacted with the first and second features, or indirectly contacted with the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. The utility model provides an enameled wire automatic packaging line, includes drying cabinet (1) to and fixed mounting is in its left storehouse (2) that sprays paint, its characterized in that:

the drying cabinet is characterized in that a rack (3) is fixedly mounted on the bottom side of the drying cabinet (1), a plurality of air pipes (4) are fixedly mounted inside the drying cabinet (1), guide wheels are fixedly mounted on the end portions of the air pipes (4), enameled wires (6) are connected onto the guide wheels, a fan (7) is fixedly mounted on the rear side of the drying cabinet (1), a first transmission pipe (8) is fixedly connected onto the fan (7), an annular paint pipe (10) is fixedly mounted inside the paint spraying bin (2) through a fixing column of a top wall of the paint spraying bin, a paint box (11) is fixedly mounted on the bottom side of the paint spraying bin (2), a pump body (12) is fixedly mounted on the left side of the paint box (11), the bottom wall of the paint spraying bin (2) is in an inclined plane shape, a base plate (17) is fixedly connected onto the right side of the rack (3), and supporting plates (18), rotate on backup pad (18) and install pivot (19), pivot (19) set up to two, two install reel (20) between pivot (19), fixedly connected with inserted block (21) on the both ends of reel (20), be provided with the slot with inserted block (21) looks adaptation on pivot (19).

2. The automatic enameled wire packaging line according to claim 1, characterized in that:

a plurality of tuber pipe (4) are equidistant slope and arrange, the equal fixedly connected with air-out head (5) of evenly arranging in both sides on tuber pipe (4).

3. The automatic enameled wire packaging line according to claim 1, characterized in that:

the first transmission pipe (8) penetrates through the rear wall of the drying box (1) and is connected with the air pipe (4).

4. The automatic enameled wire packaging line according to claim 1, characterized in that:

an access door (9) is arranged on the front surface of the drying box (1);

the inner side of the annular paint pipe (10) is fixedly connected with paint spray heads which are arranged in a circumferential array.

5. The automatic enameled wire packaging line according to claim 1, characterized in that:

a paint conveying pipe (13) is fixedly connected between the pump body (12) and the annular paint pipe (10), and the paint conveying pipe (13) penetrates through the bottom wall of the paint spraying bin (2).

6. The automatic enameled wire packaging line according to claim 1, characterized in that:

the bottom wall of the paint spraying bin (2) is fixedly provided with a leaking net (14), and the leaking net (14) is communicated with an opening at the top side of the paint box (11).

7. The automatic enameled wire packaging line according to claim 1, characterized in that:

the inserting block (21) is fixed with a slot on the rotating shaft (19) through a bolt, and a through hole (22) corresponding to the bolt is formed in the inserting block (21).

8. The automatic enameled wire packaging line according to claim 1, characterized in that:

the rear end fixed mounting of base plate (17) has motor (23), the output of motor (23) is connected with pivot (19) on base plate (17) rear side backup pad (18) through the pulley drive.

9. The automatic enameled wire packaging line according to claim 1, characterized in that:

the frame (3) is U type form, the inner diapire right side fixed mounting of frame (3) has control switch (24), the bottom side fixed mounting of frame (3) has the wheel.

10. The packaging process of the automatic enameled wire packaging line is characterized by comprising the following steps of: the method comprises the following steps:

b: starting a pump body (12), pumping paint in a paint box (11) into an annular paint pipe (10) in a paint spraying bin (2) through a paint conveying pipe (13), then uniformly spraying paint on the enameled wire (6) through a paint spraying head, and enabling the enameled wire (6) subjected to paint spraying treatment to enter a drying box (1);

c: the fan (7) works, the enameled wires are fully dried through the multi-stage air pipe (4), and the paint dropping in the paint spraying process and the drying process flows back to the paint box (11) again for use;

d: the motor (23) drives the rotating shaft (19) to rotate, so that the winding drum (20) is driven to wind the enameled wire (6) after drying treatment, and in addition, the rotating speed of the motor (23) can be adjusted by operating the control switch (24), so that the winding speed can be adjusted according to requirements;

e: after the winding drum (20) finishes winding, the connection between the insertion block (21) on the winding drum (20) and the rotating shaft (19) is released, the winding drum (20) is taken down, and a new winding drum (20) is replaced for winding.