CN112576894A - 无动力管道探伤仪 - Google Patents

无动力管道探伤仪 Download PDF

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Publication number
CN112576894A
CN112576894A CN202011610351.6A CN202011610351A CN112576894A CN 112576894 A CN112576894 A CN 112576894A CN 202011610351 A CN202011610351 A CN 202011610351A CN 112576894 A CN112576894 A CN 112576894A
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Prior art keywords
shaft
flaw detector
mounting rack
gear
motor
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CN202011610351.6A
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English (en)
Inventor
杜金胜
俞小石
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Wuxi Baodejin Equipment Technology Co ltd
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Wuxi Baodejin Equipment Technology Co ltd
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Priority to CN202011610351.6A priority Critical patent/CN112576894A/zh
Publication of CN112576894A publication Critical patent/CN112576894A/zh
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02—Heads
    • F16M11/04—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand
    • F16M11/06—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting
    • F16M11/12—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting in more than one direction
    • F16M11/121—Means for attachment of apparatus; Means allowing adjustment of the apparatus relatively to the stand allowing pivoting in more than one direction constituted of several dependent joints
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/26—Pigs or moles, i.e. devices movable in a pipe or conduit with or without self-contained propulsion means
    • F16L55/28—Constructional aspects
    • F16L55/30—Constructional aspects of the propulsion means, e.g. towed by cables
    • F16L55/38—Constructional aspects of the propulsion means, e.g. towed by cables driven by fluid pressure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
    • F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
    • F16M11/02—Heads
    • F16M11/18—Heads with mechanism for moving the apparatus relatively to the stand
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01—Arrangements or apparatus for facilitating the optical investigation
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956—Inspecting patterns on the surface of objects
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2101/00—Uses or applications of pigs or moles
    • F16L2101/30—Inspecting, measuring or testing

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Immunology (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Biochemistry (AREA)
  • Pathology (AREA)
  • Analytical Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Fluid Mechanics (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

本发明提供了无动力管道探伤仪，其可以在任意管道内随着水流的流淌进行拍摄或探伤。其包括摄像机，摄像机安装于X方向安装架，X方向安装架左右分别通过X方向轴旋转安装于Z方向安装架底端，X方向轴端部与X方向电机轴端连接；Z方向安装架顶部安装有Z方向电机，Z方向电机轴端向上，通过套筒安装于上安装架，安装架固定安装于腔体顶部内侧。

Description

无动力管道探伤仪
技术领域
本发明属于探测领域，具体的涉及管道探测。
背景技术
常规管道检测仪或者探伤仪需要配备动力装置，可以在管道里面爬行或者行走。由于动力装置需要的能量较多，考虑设计一种无动力管道探伤仪可以做成胶囊大小，可以在任意管道内随着水流的流淌进行拍摄或探伤。
发明内容
为了解决管道探伤仪消耗能量多的问题，本发明提供了无动力管道探伤仪，其可以在任意管道内随着水流的流淌进行拍摄或探伤。
为了达到上述目的，本发明是通过以下技术方案实现的：
无动力管道探伤仪，其包括摄像机，其特征在于：所述摄像机安装于X方向安装架，所述X方向安装架左右分别通过X方向轴旋转安装于Z方向安装架底端，所述X方向轴端部与X方向电机轴端连接；所述Z方向安装架顶部安装有Z方向电机，所述Z方向电机轴端向上，通过套筒安装于上安装架，所述安装架固定安装于腔体顶部内侧。
其进一步特征在于：
所述X方向轴端部安装有第一齿轮，所述X方向电机轴端安装有第二齿轮，所述第一齿轮与所述第二齿轮啮合；
所述腔体为球形，包括球上罩、球下罩，所述球上罩、球下罩接触面设置有密封圈，通过螺栓拧紧；
所述腔体顶端设置有充电头。
本发明的有益效果为： 根据摄像机反馈的倾斜程度，反馈给X方向电机、Z方向电机轴旋转的角度，始终保持摄像机在固定位置，即使探伤仪随着水流波动，也不会影响拍摄质量，保证了其可以在任意管道内随着水流的流淌进行拍摄或探伤。
附图说明
图1是本发明的整体结构示意图；
图中： 1腔体；11球上罩；12球下罩；13密封圈；14充电头；2摄像机；3 X方向安装架；4 X方向轴；41第一齿轮；5 X方向电机；51第二齿轮；6 Z方向电机；7 Z方向安装架；8上安装架；81套筒。
具体实施方式
为了加深对本发明的理解，下面将结合附图和实施例对本发明做进一步详细描述，该实施例仅用于解释本发明，并不对本发明的保护范围构成限定。
无动力管道探伤仪，其包括摄像机2，所述摄像机2安装于X方向安装架3，所述X方向安装架3左右分别通过X方向轴4旋转安装于Z方向安装架7底端，所述X方向轴4端部与X方向电机5轴端连接；所述Z方向安装架7顶部安装有Z方向电机6，所述Z方向电机6轴端向上，通过套筒81安装于上安装架8，所述安装架固定安装于腔体1顶部内侧。所述X方向轴4端部安装有第一齿轮41，所述X方向电机5轴端安装有第二齿轮51，所述第一齿轮41与所述第二齿轮51啮合；所述腔体1为球形，包括球上罩11、球下罩12，所述球上罩11、球下罩12接触面设置有密封圈13，通过螺栓拧紧；所述腔体1顶端设置有充电头14。
本发明的有益效果为： 根据摄像机2反馈的倾斜程度，反馈给X方向电机5、Z方向电机6轴旋转的角度，始终保持摄像机2在固定位置，即使探伤仪随着水流波动，也不会影响拍摄质量，保证了其可以在任意管道内随着水流的流淌进行拍摄或探伤。

Claims (4)

1.无动力管道探伤仪，其包括摄像机，其特征在于：所述摄像机安装于X方向安装架，所述X方向安装架左右分别通过X方向轴旋转安装于Z方向安装架底端，所述X方向轴端部与X方向电机轴端连接；所述Z方向安装架顶部安装有Z方向电机，所述Z方向电机轴端向上，通过套筒安装于上安装架，所述安装架固定安装于腔体顶部内侧。
2.根据权利要求1所述的无动力管道探伤仪，其特征在于：所述X方向轴端部安装有第一齿轮，所述X方向电机轴端安装有第二齿轮，所述第一齿轮与所述第二齿轮啮合。
3.根据权利要求2所述的无动力管道探伤仪，其特征在于：所述腔体为球形，包括球上罩、球下罩，所述球上罩、球下罩接触面设置有密封圈，通过螺栓拧紧。
4.根据权利要求3所述的无动力管道探伤仪，其特征在于：所述腔体顶端设置有充电头。
CN202011610351.6A 2020-12-31 2020-12-31 无动力管道探伤仪 Withdrawn CN112576894A (zh)

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Application Number Priority Date Filing Date Title
CN202011610351.6A CN112576894A (zh) 2020-12-31 2020-12-31 无动力管道探伤仪

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