CN112574831A - 一种环保工业清洗剂合成方法 - Google Patents
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Abstract
本发明涉及环保工业清洗剂技术领域，且公开了一种环保工业清洗剂合成方法，其合成的方法如下：(1)将各组份原料按重量分数配置好，备用，包括水，液体柠檬酸，氢氧化钠，偏硅酸钠，脂肪醇酰胺类，非离子型表面活性剂，二甲基苯磺酸钠，香料和染料；(2)按重量分数取去离子水于反应釜中，加入液体柠檬酸进行稀释并搅拌，搅拌过程中，缓缓加入氢氧化钠，温度控制在50℃，搅拌60分钟；(3)再向反应釜中加入偏硅酸钠，脂肪醇酰胺类，非离子型表面活性剂，二甲基苯磺酸钠；(4)最后向反应釜中加入香料和染料，搅拌后自然冷却至室温，静置30分钟，本一种环保工业清洗剂合成方法成本低，清洗剂清洗效果好，环保无毒副作用，安全可靠。
Description
技术领域
本发明涉及环保工业清洗剂技术领域，具体为一种环保工业清洗剂合成方法。
背景技术
现行使用于工业的清洗剂由于含有CFC/HCFC、H环保工业清洗剂P物质，不仅刺激性气味大，对元器件的腐蚀、伤害严重，而且对工人健康伤害极大, 破坏大气臭氧层，污染水体。随着全球无铅化制程加快，欧盟ROSH、RE环保工业清洗剂CH和HF指令的执行，传统的工业清洗剂不能满足现有的技术要求。
现有技术存在以下缺陷与不足：
传统的工业清洗剂采用以氢氧化钠、磷酸三钠、碳酸钠、烷基苯磺酸钠、烷基酚聚氧乙烯醚、亚硝酸盐等多种成分混合组成，在使用过程中碱雾大，作业环境差，对操作者产生职业危害，且排放的的废液及废水对环境有害，破坏生态、对人类和环境保护构成严重威胁。如磷酸盐使江河湖泊营养化，烷基苯磺酸钠、硝酸盐都属致癌物质，烷基苯磺酸钠、烷基酚聚氧乙烯醚都于难降解物质，且易在水环境中形成长期积累等问题。现代的工业清洗剂，多以表面活性剂为主，排液处理后，容易产生COD超标等问题。现有的洗涤剂大多对零件会产生腐蚀，从而使金属锈蚀，遭到破坏。
发明内容
针对现有技术的不足，本发明提供了一种环保工业清洗剂合成方法，可以解决现有的一种环保工业清洗剂合成方法在使用过程中碱雾大，作业环境差，对操作者产生职业危害，且排放的的废液及废水对环境有害，破坏生态、对人类和环境保护构成严重威胁问题以及现代的工业清洗剂，多以表面活性剂为主，排液处理后，容易产生COD超标等问题。现有的洗涤剂大多对零件会产生腐蚀，从而使金属锈蚀，遭到破坏问题；本装置通过设置，有效解决问题。本一种环保工业清洗剂合成方法，结构简单紧凑，易于制造，成本低廉，使用时灵活方便，易于推广应用。
为实现上述的一种环保工业清洗剂合成方法目的，本发明提供如下技术方案，一种环保工业清洗剂合成方法，其合成的方法如下：
步骤一：将各组份原料按重量分数配置好，备用，包括水，液体柠檬酸，氢氧化钠，偏硅酸钠，脂肪醇酰胺类，非离子型表面活性剂，二甲基苯磺酸钠，香料和染料；
步骤二：按重量分数取去离子水于反应釜中，加入液体柠檬酸进行稀释并搅拌，搅拌过程中，缓缓加入氢氧化钠，温度控制在50℃，搅拌60分钟；
步骤三：再向反应釜中加入偏硅酸钠，脂肪醇酰胺类，非离子型表面活性剂，二甲基苯磺酸钠，搅拌30分钟；
步骤四：最后向反应釜中加入香料和染料，搅拌后自然冷却至室温，静置30分钟，待产品均匀，透明，PH值保持在11以上。
优选的，所述液体柠檬酸与去离子水用量比为1:1。
优选的，所述液体柠檬酸浓度为50％。
优选的，所述氢氧化钠浓度为50％。
优选的，所述非离子型表面活性剂均采用易生物降解型聚乙二醇。
优选的，所述搅拌的速度为50-70r/min。
优选的，所述香料和染料均采用天然有机材料，所述香料和染料中加入有少量脂肪胺。
与现有技术相比，本发明提供了一种环保工业清洗剂合成方法，具备以下有益效果：
(1)本一种环保工业清洗剂合成方法，通过加入天然有机香料与染料，提高清洗剂色泽品相，提高市场竞争力，同时又不影响到清洗剂的清洗效果，通过在香料与染料中少量脂肪胺的加入提高了清洗剂的防锈、耐酸、杀菌、防污垢沉积等性能。
(2)本一种环保工业清洗剂合成方法，由于采用无机工业硅酸钠等多种助剂代替磷酸盐作助剂，消除了磷酸盐排放物对水环境的产生营养问题，且提高了清洗效力。
(3)本一种环保工业清洗剂合成方法，清洗剂采用的非离子型表面活性剂为都是易生物降解型聚乙二醇，具自降解功能，实现无害化，解决了COD 超标问题，消除了排放物在环境中长期积累问题。
(4)本一种环保工业清洗剂合成方法，清洗剂中的缓蚀组分采用的都是无毒的硅酸盐、二甲基苯磺酸盐等，消除了采用亚硝酸盐对人与环境的危害。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
一种环保工业清洗剂合成方法，其合成的方法如下：
步骤一：将各组份原料按重量分数配置好，备用，包括61％水，10％液体柠檬酸，6.2％氢氧化钠，6.0％偏硅酸钠，8.0％脂肪醇酰胺类，3.8％非离子型表面活性剂，5.0％二甲基苯磺酸钠，香料和染料适中；
步骤二：按重量分数取去离子水于反应釜中，加入等量1:1比例的液体柠檬酸进行稀释并搅拌，搅拌过程中，缓缓加入氢氧化钠，温度控制在50℃，搅拌60分钟；
步骤三：再向反应釜中加入偏硅酸钠，脂肪醇酰胺类，非离子型表面活性剂，二甲基苯磺酸钠，搅拌30分钟；
步骤四：最后向反应釜中加入香料和染料，搅拌后自然冷却至室温，静置30分钟，待产品均匀，透明，PH值保持在11以上。
综上，所述液体柠檬酸与去离子水用量比为1:1，等量稀释，提高混合均匀度；所述液体柠檬酸浓度为50％，浓度过高或过低都会影响反应效果；所述氢氧化钠浓度为50％，浓度过高或过低都会影响反应效果；所述非离子型表面活性剂均采用易生物降解型聚乙二醇，具自降解功能，实现无害化，解决了 COD超标问题，消除了排放物在环境中长期积累问题；所述搅拌的速度为 50-70r/min，搅拌速度控制在50-70r/min，提高原料反应混合均匀度；所述香料和染料均采用天然有机材料，所述香料和染料中加入有少量脂肪胺，通过加入天然有机香料与染料，提高清洗剂色泽品相，提高市场竞争力，同时又不影响到清洗剂的清洗效果，通过在香料与染料中少量脂肪胺的加入提高了清洗剂的防锈、耐酸、杀菌、防污垢沉积等性能。
本结构的工作使用流程以及安装方法为，本一种环保工业清洗剂合成方法在使用时，通过加入天然有机香料与染料，提高清洗剂色泽品相，提高市场竞争力，同时又不影响到清洗剂的清洗效果，通过在香料与染料中少量脂肪胺的加入提高了清洗剂的防锈、耐酸、杀菌、防污垢沉积等性能；由于采用无机工业硅酸钠等多种助剂代替磷酸盐作助剂，消除了磷酸盐排放物对水环境的产生营养问题，且提高了清洗效力；清洗剂采用的非离子型表面活性剂为都是易生物降解型聚乙二醇，具自降解功能，实现无害化，解决了COD 超标问题，消除了排放物在环境中长期积累问题；清洗剂中的缓蚀组分采用的都是无毒的硅酸盐、二甲基苯磺酸盐等，消除了采用亚硝酸盐对人与环境的危害。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。
Claims (7)
1.一种环保工业清洗剂合成方法，其合成的方法如下：
步骤一：将各组份原料按重量分数配置好，备用，包括水，液体柠檬酸，氢氧化钠，偏硅酸钠，脂肪醇酰胺类，非离子型表面活性剂，二甲基苯磺酸钠，香料和染料；
步骤二：按重量分数取去离子水于反应釜中，加入液体柠檬酸进行稀释并搅拌，搅拌过程中，缓缓加入氢氧化钠，温度控制在50℃，搅拌60分钟；
步骤三：再向反应釜中加入偏硅酸钠，脂肪醇酰胺类，非离子型表面活性剂，二甲基苯磺酸钠，搅拌30分钟；
步骤四：最后向反应釜中加入香料和染料，搅拌后自然冷却至室温，静置30分钟，待产品均匀，透明，PH值保持在11以上。
2.根据权利要求1所述的一种环保工业清洗剂合成方法，其特征在于：所述液体柠檬酸与去离子水用量比为1:1。
3.根据权利要求1所述的一种环保工业清洗剂合成方法，其特征在于：所述液体柠檬酸浓度为50％。
4.根据权利要求1所述的一种环保工业清洗剂合成方法，其特征在于：所述氢氧化钠浓度为50％。
5.根据权利要求1所述的一种环保工业清洗剂合成方法，其特征在于：所述非离子型表面活性剂均采用易生物降解型聚乙二醇。
6.根据权利要求1所述的一种环保工业清洗剂合成方法，其特征在于：所述搅拌的速度为50-70r/min。
7.根据权利要求1所述的一种环保工业清洗剂合成方法，其特征在于：所述香料和染料均采用天然有机材料，所述香料和染料中加入有少量脂肪胺。
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