CN112572863A - Automatic stemming production method - Google Patents
Automatic stemming production method Download PDFInfo
- Publication number
- CN112572863A CN112572863A CN202011581965.6A CN202011581965A CN112572863A CN 112572863 A CN112572863 A CN 112572863A CN 202011581965 A CN202011581965 A CN 202011581965A CN 112572863 A CN112572863 A CN 112572863A
- Authority
- CN
- China
- Prior art keywords
- stemming
- production method
- automatic
- packaging
- turning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/04—Packaging single articles
- B65B5/045—Packaging single articles in bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
Abstract
The invention relates to an automatic stemming production method, which comprises the following steps: (1) a step of wheel milling, which is used for wheel milling the stemming; (2) an extrusion cutting step, which is used for cutting the stemming after extrusion molding of the wheel mill; (3) a step of stacking peritoneum, which is used for laminating and packaging the cut stemming and then stacking; (4) bagging and packaging, namely bagging the piled stemming and then turning the piled stemming; (5) and collecting finished products, namely dropping the turned stemming into a packaging bag. The invention has the advantages that: the automatic packing pile up neatly of anhydrous in stemming course of working improves stemming processingquality, and production efficiency to equipment mechanism is compact, conveniently changes vulnerable part, has improved the life of each equipment, reduces the manufacturing cost of enterprise, has improved the production efficiency of stemming.
Description
Technical Field
The invention relates to an automatic stemming production method, and relates to the field of stemming production.
Background
The stemming is a refractory material for blocking an iron notch of an iron-making blast furnace, and the quality of the performance of the stemming is directly related to whether the blast furnace can safely operate or not. Along with the large-scale blast furnace, high wind pressure and discharge of a large amount of iron slag, the requirement on the quality of the stemming at the iron blocking port is higher and higher. Generally speaking, when the molten iron slag is not discharged from the blast furnace, the stemming is filled in the taphole, so that the taphole maintains enough depth; when the blast furnace is used for tapping, the stemming center in the taphole is drilled out of the hole channel, and the molten iron slag is discharged out of the furnace through the hole channel, so that the stemming is required to maintain the stable taphole aperture and the tapping is uniform, and finally the molten iron slag in the furnace is discharged completely. The taphole of the blast furnace is repeatedly opened and filled for many times every day, and the hot molten iron and the molten slag generate physical and chemical actions on the stemming to damage the stemming. In order to stabilize the working state of the taphole and meet the requirement of blast furnace reinforced smelting, the stemming is required to have the characteristics of slag resistance, molten iron erosion and scouring resistance and oxidation resistance simultaneously in terms of operability, volume stability and sintering property.
If the stemming quality is unstable, the normal use of a blast furnace taphole and the normal operation of the blast furnace are influenced, and the tapping time, the taphole depth and the like of the blast furnace are indirectly influenced.
The conventional stemming production equipment has the problems of low manufacturing precision, uneven heating, low extrusion efficiency, poor stemming quality, easiness in abrasion, difficulty in accessory replacement, long maintenance downtime and the like. The problems seriously affect the production quality of the stemming, and the production efficiency of the waterless gun cannot be improved so as to meet the requirement of automatic mass production.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an automatic stemming production method, which adopts the technical scheme that:
an automatic stemming production method comprises the following steps:
(1) a step of wheel milling, which is used for wheel milling the stemming;
(2) an extrusion cutting step, which is used for cutting the stemming after extrusion molding of the wheel mill;
(3) a step of stacking peritoneum, which is used for laminating and packaging the cut stemming and then stacking;
(4) bagging and packaging, namely bagging the piled stemming and then turning the piled stemming;
(5) and collecting finished products, namely dropping the turned stemming into a packaging bag.
And (5) taking out the empty trays by a tray taking-out machine and then putting the empty trays on a conveying line, and conveying the empty trays to a tray warehouse by the conveying line.
And (3) in the step (2), performing extrusion molding by using a mud extruder, wherein the heating mode of the mud extruder is heat conduction oil heating.
The cutting step is carried out by a cutting machine.
And (4) performing film covering and packaging in the step (3) through an L-shaped vertical full-automatic sealing and packaging machine.
And (4) the stacking step in the step (3) is carried out by means of a low stacker crane.
And (4) turning the stacked materials through a turning machine in the turning step, wherein the tray is in a movable state after turning.
The invention has the advantages that: the automatic packing pile up neatly of anhydrous in stemming course of working improves stemming processingquality, and production efficiency to equipment mechanism is compact, conveniently changes vulnerable part, has improved the life of each equipment, reduces the manufacturing cost of enterprise, has improved the production efficiency of stemming.
Detailed Description
The invention will be further described with reference to specific embodiments, and the advantages and features of the invention will become apparent as the description proceeds. These examples are illustrative only and do not limit the scope of the present invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications may be made without departing from the spirit and scope of the invention.
The invention relates to an automatic stemming production method, which comprises the following steps:
(1) a step of wheel milling, which is used for wheel milling the stemming;
(2) an extrusion cutting step, which is used for cutting the stemming after extrusion molding of the wheel mill;
(3) a step of stacking peritoneum, which is used for laminating and packaging the cut stemming and then stacking;
(4) bagging and packaging, namely bagging the piled stemming and then turning the piled stemming;
(5) and collecting finished products, namely dropping the turned stemming into a packaging bag.
And (5) taking out the empty trays by a tray taking-out machine and then putting the empty trays on a conveying line, and conveying the empty trays to a tray warehouse by the conveying line.
And (3) in the step (2), performing extrusion molding by using a mud extruder, wherein the heating mode of the mud extruder is heat conduction oil heating.
The cutting step is carried out by a cutting machine.
And (4) performing film covering and packaging in the step (3) through an L-shaped vertical full-automatic sealing and packaging machine.
And (4) the stacking step in the step (3) is carried out by means of a low stacker crane.
And (4) turning the stacked materials through a turning machine in the turning step, wherein the tray is in a movable state after turning.
The working principle of the invention is as follows: the stemming is extruded and molded through a clay extruder after being wheel-milled by a wheel mill, and then is cut into required sizes through a cutter, then is conveyed to a packaging machine for film-coating packaging through a first conveying line, is placed into a tray for conveying after packaging is finished, and is conveyed to a stacker through a second conveying line, and is conveyed by a third conveying line after stacking of the stacker is finished, loose product packaging bags are sleeved through manual operation in the conveying process and are conveyed to a turnover machine, the turnover machine turns over the whole materials sleeved with the loose product packaging bags, finished products fall into the whole product packaging bag, the tray is in a movable state, the tray taking-out machine takes out the empty tray and puts the empty tray on a fourth conveying line, and the fourth conveying line conveys the empty tray into a tray warehouse of the stacker for reciprocating circulation.
Claims (7)
1. An automatic stemming production method is characterized by comprising the following steps:
(1) a step of wheel milling, which is used for wheel milling the stemming;
(2) an extrusion cutting step, which is used for cutting the stemming after extrusion molding of the wheel mill;
(3) a step of stacking peritoneum, which is used for laminating and packaging the cut stemming and then stacking;
(4) bagging and packaging, namely bagging the piled stemming and then turning the piled stemming;
(5) and collecting finished products, namely dropping the turned stemming into a packaging bag.
2. An automated stemming production method according to claim 1, wherein after said step (5), empty pallets are taken out by a pallet take-out machine and put on a conveyor line, and the conveyor line conveys the empty pallets to a pallet warehouse.
3. The automatic stemming production method according to claim 1 or 2, wherein in the step (2), extrusion molding is performed by using a clay extruder, and the clay extruder is heated by heat transfer oil.
4. An automated stemming manufacturing method according to claim 1 or 2, wherein said cutting step is performed by a cutter.
5. An automatic stemming production method according to claim 1 or 2, wherein the step (3) of film wrapping is performed by an L-shaped vertical full-automatic sealing and packaging machine.
6. An automatic stemming production method according to claim 1 or 2, wherein the stacking step in the step (3) is performed by means of a low stacker.
7. The automatic stemming production method according to claim 1 or 2, wherein the turning step in the step (4) turns the piled materials by a turning machine, and the tray is in a movable state after turning.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011581965.6A CN112572863A (en) | 2020-12-28 | 2020-12-28 | Automatic stemming production method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011581965.6A CN112572863A (en) | 2020-12-28 | 2020-12-28 | Automatic stemming production method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN112572863A true CN112572863A (en) | 2021-03-30 |
Family
ID=75140425
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202011581965.6A Pending CN112572863A (en) | 2020-12-28 | 2020-12-28 | Automatic stemming production method |
Country Status (1)
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CN (1) | CN112572863A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113044290A (en) * | 2021-04-27 | 2021-06-29 | 精冶源新材料河北有限公司 | Automatic film-coating packaging system for stemming |
Citations (6)
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US20020129748A1 (en) * | 2001-03-14 | 2002-09-19 | Lucas Philip J. | System and method for producing a disposable/recyclable pallet |
CN107311681A (en) * | 2017-08-09 | 2017-11-03 | 江苏江能新材料科技有限公司 | A kind of smokeless environment-friendly stemming and manufacture method |
CN108218448A (en) * | 2018-01-17 | 2018-06-29 | 山西禄纬堡太钢耐火材料有限公司 | A kind of mineral hot furnace stemming and preparation method thereof |
CN111730730A (en) * | 2020-07-16 | 2020-10-02 | 青岛迪凯自动化设备有限公司 | Novel stemming cutter |
CN111731873A (en) * | 2020-07-28 | 2020-10-02 | 青岛迪凯自动化设备有限公司 | Tray overturning, taking and placing device |
CN211766751U (en) * | 2019-12-31 | 2020-10-27 | 宝山钢铁股份有限公司 | Stemming film sealing device for blast furnace |
-
2020
- 2020-12-28 CN CN202011581965.6A patent/CN112572863A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US20020129748A1 (en) * | 2001-03-14 | 2002-09-19 | Lucas Philip J. | System and method for producing a disposable/recyclable pallet |
CN107311681A (en) * | 2017-08-09 | 2017-11-03 | 江苏江能新材料科技有限公司 | A kind of smokeless environment-friendly stemming and manufacture method |
CN108218448A (en) * | 2018-01-17 | 2018-06-29 | 山西禄纬堡太钢耐火材料有限公司 | A kind of mineral hot furnace stemming and preparation method thereof |
CN211766751U (en) * | 2019-12-31 | 2020-10-27 | 宝山钢铁股份有限公司 | Stemming film sealing device for blast furnace |
CN111730730A (en) * | 2020-07-16 | 2020-10-02 | 青岛迪凯自动化设备有限公司 | Novel stemming cutter |
CN111731873A (en) * | 2020-07-28 | 2020-10-02 | 青岛迪凯自动化设备有限公司 | Tray overturning, taking and placing device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113044290A (en) * | 2021-04-27 | 2021-06-29 | 精冶源新材料河北有限公司 | Automatic film-coating packaging system for stemming |
CN113044290B (en) * | 2021-04-27 | 2021-12-14 | 精冶源新材料河北有限公司 | Automatic film-coating packaging system for stemming |
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PB01 | Publication | ||
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Application publication date: 20210330 |