CN113044290A - Automatic film-coating packaging system for stemming - Google Patents
Automatic film-coating packaging system for stemming Download PDFInfo
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- CN113044290A CN113044290A CN202110457520.5A CN202110457520A CN113044290A CN 113044290 A CN113044290 A CN 113044290A CN 202110457520 A CN202110457520 A CN 202110457520A CN 113044290 A CN113044290 A CN 113044290A
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- stemming
- automatic
- packaging
- cutting
- packaging machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B33/00—Packaging articles by applying removable, e.g. strippable, coatings
- B65B33/02—Packaging small articles, e.g. spare parts for machines or engines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/547—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
Abstract
The invention provides an automatic film-coating and packaging system for stemming, which comprises: the automatic cutting device is used for cutting the stemming output by the stemming output pipeline; the automatic mud conveying device is used for conveying the stemming blocks cut by the automatic cutting device to the packaging machine; and the packaging machine is used for coating and packaging the cut clay blocks. When the automatic stemming feeding device works, firstly, a stemming extruder is started, stemming is extruded out of stemming strips through a stemming outlet pipeline by the stemming extruder, and then the stemming strips are guided to the automatic stemming feeding device; and finally, the cut stemming strips are coated and packaged by a packaging machine to form a finished product. The automatic stemming feeding device and the automatic cutting device are matched with each other, so that the aim of producing stemming blocks by a machine instead of manpower is fulfilled; compared with the traditional manual cutting, manual film laminating and packaging, the production efficiency is greatly improved, and the production cost is effectively reduced.
Description
Technical Field
The invention relates to the technical field of stemming production, in particular to an automatic stemming film-coating packaging system.
Background
The blast furnace stemming has the temperature of 70-85 ℃ in the production process, the temperature is higher, the influence of materials such as tar, asphalt and the like in stemming ingredients is caused, the physical characteristics are very sticky, so the cutting, the transportation and the packaging are very difficult, the whole process is almost completely solved by manpower at present, the labor intensity of workers is high, and the working environment temperature is high; thus resulting in high production costs and inefficiency.
Disclosure of Invention
The invention provides an automatic stemming film-coating packaging system, which is used for realizing the purposes of replacing manual operation by automatic production line production in the stemming production process, further improving the production efficiency, reducing the configuration of workers and reducing the production cost.
The invention provides an automatic film-coating and packaging system for stemming, which comprises: the automatic cutting device is used for cutting the stemming output by the stemming output pipeline; the automatic mud conveying device is used for conveying the stemming blocks cut by the automatic cutting device to the packaging machine; and the packaging machine is used for coating and packaging the cut clay blocks.
Preferably, the input end of the automatic cutting device is provided with a mud extruder, the output end of the mud extruder forms a stemming strip through a mud outlet pipeline, the stemming strip is led to the cutting part of the automatic cutting device, and then the stemming output by the mud outlet pipeline is cut through the automatic cutting device.
Preferably, the output end of the automatic mud feeding device is provided with a transmission belt, the transmission belt is erected at the output end of the automatic mud feeding device through a transmission bracket, and is used for transmitting the stemming blocks output by the automatic mud feeding device to the input end of the packaging machine.
Preferably, the packaging machine comprises a packaging machine and a packaging table, wherein the packaging machine is used for automatically coating and packaging the stemming blocks; a material guide plate is arranged at one end, far away from the conveying belt, of the packaging table, is obliquely arranged and is used for guiding the packaged stemming blocks into a transfer box; the packaging machine is connected with an operation panel through a first support, and the operation panel is a touch screen and is used for controlling film covering and packaging of the packaging machine.
Preferably, the automatic cutting apparatus includes: the cutting device comprises a linear driver, a U-shaped frame and a cutting steel wire, wherein the driving end of the linear driver is connected with a telescopic rod, a U-shaped opening of the U-shaped frame is arranged downwards, and two ends of the U-shaped frame are respectively connected with a cutting frame body; the linear driver is fixed above the U-shaped frame, and one end of the telescopic rod, which is far away from the linear driver, penetrates into a U-shaped notch of the U-shaped frame from the upper part of the U-shaped frame; the telescopic link is located first connecting plate is connected through the connecting seat to U intraoral one end in groove, the lower surface symmetry and the interval of first connecting plate are provided with two sets of second connecting plates, be provided with the cutting steel wire between the second connecting plate, the cutting steel wire be used for right the stemming strip that the mud pipeline was drawn forth cuts to form a plurality of stemming pieces.
Preferably, the upper top surface of the U-shaped frame is fixedly provided with a plurality of guide cylinders through a connecting seat, and the guide cylinders are symmetrically distributed on the upper top surface of the U-shaped frame along the telescopic rod; the upper top surface of the first connecting plate is fixedly connected with a plurality of guide rods through connecting seats, one ends of the guide rods, far away from the connecting seats, penetrate from the lower part of the U-shaped frame to the upper part of the U-shaped frame, and the guide rods are located in cavities of the guide cylinders and reciprocate; the one end that U type frame was kept away from to the cutting support body is connected as an organic wholely through the diaphragm, the upper surface of diaphragm is provided with the vertical bracket of upwards extending, vertical bracket is used for erectting out mud pipeline.
Preferably, a sensor is arranged at one end of the cutting frame body close to the automatic mud conveying device; one end of the conveying belt, which is close to the automatic mud conveying device, is provided with a sensor, and the sensors are connected with a starting switch of the linear driver through a controller; and is used for controlling the reciprocating expansion and contraction of the linear driver.
Preferably, the automatic mud feeding device comprises: the plurality of roll shafts are arranged and erected on the third support through rotating shafts arranged at two ends; the upper top surface of the third support is rotatably connected with rotating shafts at two ends of the roll shaft through bearings with seats; the rotating shaft at one end is connected with a driving part, and the driving part is used for driving the roller shaft; the driving part comprises a first gear and a second gear, the first gear and the second gear are arranged on the circumferential outer wall of the rotating shaft at intervals, and the first gear and the second gear of two adjacent rotating shafts are arranged in a staggered manner; and the first gear of one group of rotating shafts is in transmission connection with the second gear of the adjacent rotating shaft through a chain.
Preferably, a second bracket is further arranged below the automatic mud conveying device, a lubricating liquid storage box is arranged on the upper surface of the second bracket, and two ends of the lubricating liquid storage box are fixedly connected with a third bracket; an oil groove is formed above the lubricating liquid storage box, and lubricating liquid is stored in the oil groove; the lubricating liquid storage box is provided with grooves on two side walls close to the third support, the grooves are used for enabling the rotating shaft to extend to the third support from the interior of the lubricating liquid storage box, and the rotating shaft is fixed on the upper surface of the third support through a bearing with a seat.
Preferably, the circumferential outer wall of the roll shaft is coated with an oil guide layer, the oil guide layer is of an oily fiber structure, and the oily fiber structure is oily cotton cloth; and a running clearance is arranged between the circumferential outer walls of the two adjacent roll shafts.
The working principle and the beneficial effects of the invention are as follows:
the invention provides an automatic film-coating and packaging system for stemming, which comprises: the automatic cutting device is used for cutting the stemming output by the stemming output pipeline; the automatic mud conveying device is used for conveying the stemming blocks cut by the automatic cutting device to the packaging machine; and the packaging machine is used for coating and packaging the cut clay blocks.
When the automatic stemming feeding device works, firstly, a stemming extruder is started, stemming is extruded out of stemming strips through a stemming outlet pipeline by the stemming extruder, and then the stemming strips are guided to the automatic stemming feeding device; and finally, the cut stemming strips are coated and packaged by a packaging machine to form a finished product.
In the invention, the automatic mud feeding device and the automatic cutting device are matched with each other, so that the aim of producing the stemming blocks by a machine instead of manpower is fulfilled; compared with the traditional manual cutting, manual film laminating and packaging, the production efficiency is greatly improved, and the production cost is effectively reduced.
The automatic mud conveying device and the automatic cutting device can combine the viscosity of stemming and the physical characteristics of high-temperature production, so that the mud discharging speed of the mud extruder is effectively controlled in the cutting and transporting processes of stemming blocks; meanwhile, the high-temperature-resistant automatic cutting device and the automatic mud conveying device are utilized, and the purposes of machine cutting and automatic machine conveying of the stemming blocks by a machine instead of manual work are achieved.
Specifically, after the stemming strips are extruded from an outlet of the stemming outlet pipeline, a carrier roller group formed by a plurality of roller shafts freely rotates along with the movement of the stemming strips under the action of friction force of the stemming strips; the roller is internally embedded with a one-way bearing, so that the roller shaft can move in one direction, and the purpose that the stemming strips move along with the extrusion direction is further realized;
when the stemming strip is extruded to reach a preset length, the length of the stemming block is calculated through an encoder and a PLC (programmable logic controller) to obtain a preset stemming block length range, and the length of the stemming block can be freely set according to production requirements; the sensor is a photoelectric sensor, when the photoelectric sensor senses an accurate position signal, the PLC outputs a signal to drive the relay to perform bistable motion output, namely, the relay senses a cutting signal and then performs the action of the subsequent electric appliance and keeps stable output, and when the PLC senses the signal next time, the relay performs the turnover action, namely, the relay sends a cutting instruction to the linear driving motor, so that the electromagnetic valve is driven to work, and the linear driving motor (air cylinder) is driven by the electromagnetic valve to perform reciprocating action, so that the purpose of automatic mud cutting is achieved. And the relay can realize mud cutting once when sending a cutting instruction once.
After the mud cutting action is finished, a motor on the automatic mud conveying device receives a PLC instruction to start to operate, the rotating speed of the motor is adjustable, the motor drives the carrier roller group to rotate, the rotation set time is set freely, the initial value is 1.5 seconds, the stemming blocks are conveyed to a packaging machine through a conveying belt, and the purposes of film covering and packaging are achieved by the packaging machine; the purpose of the streamlined operation can be realized by repeating the above actions.
According to the invention, the roller shaft arranged in the automatic stemming device can realize the purpose of one-way transportation, and further realize the purpose of the working condition that the roller shaft rotates freely to actively speed up, so that the purpose of stably conveying the stemming blocks to the next process is realized. The direct clearance of the carrier roller group is utilized to filter out the slag generated in the cutting of the stemming; and the purpose of controlling the fixed-length cutting of the stemming, controlling the yield and packaging at a constant speed is realized by combining the carrier roller, the encoder and the frequency converter. Coating an oil guide layer on the surface of a roller shaft of the carrier roller group and the surface of a belt of the conveying belt, namely, carrying out anti-sticking design on an oil-containing cotton cloth layer; the condition of adhesion is reduced in the process of transporting the stemming blocks or the stemming strips; thereby improving the production efficiency and the production safety. In addition, the packaging machine adopts an L-shaped packaging machine, so that the purposes of film covering and full-automatic packaging production of the stemming blocks are realized; the belt on the packaging machine adopts a high-temperature-resistant and grid oil-containing anti-sticking design, so that the adhesion condition of the stemming blocks during film coating and packaging on the packaging machine is further reduced.
The stemming blocks are produced by a machine instead of a worker, so that the situations of manual mud cutting, packaging and taking of workers are avoided, and the situation of scalding of the workers due to high temperature of stemming strips or the stemming blocks is reduced; the purpose of efficiently producing the stemming blocks is achieved by replacing manpower with machines; and the aim of saving the production cost is further realized by replacing manpower with a machine.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and drawings.
The technical solution of the present invention is further described in detail by the accompanying drawings and embodiments.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of an automatic cutting apparatus according to the present invention;
FIG. 3 is a schematic structural view of an automatic sludge feeding device according to the present invention;
FIG. 4 is a schematic view of the connection between the first gear and the second gear of the present invention;
FIG. 5 is a schematic diagram of the lubricating fluid storage cartridge of the present invention;
FIG. 6 is a schematic view of the structure of the oil guiding layer according to the present invention;
wherein, 1-a mud extruder, 2-a mud outlet pipeline, 3-an automatic cutting device, 4-an automatic mud conveying device, 5-a conveying belt, 6-a packaging machine, 7-a packaging table, 8-a material guide plate, 9-a transfer box, 10-a first bracket, 11-an operation panel,
12-linear driver, 13-guide rod, 14-guide cylinder, 15-telescopic rod, 16-connecting seat, 17-cutting frame body, 18-sensor, 19-U-shaped frame, 20-first connecting plate, 21-second connecting plate, 22-cutting steel wire,
23-roller shaft, 24-second bracket, 25-rotating shaft, 26-bearing with seat, 27-first gear, 28-second gear, 29-third bracket, 30-vertical bracket, 31-transverse plate, 32-chain, 33-groove, 34-oil groove, 35-lubricating fluid storage box and 36-oil guide layer.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
According to fig. 1 to 6, an embodiment of the present invention provides an automatic stemming film-coating packaging system, including: the automatic cutting device 3 is used for cutting the stemming output by the stemming output pipeline 2; the automatic mud conveying device 4 is used for conveying the stemming blocks cut by the automatic cutting device 3 to the packaging machine; and the packaging machine is used for coating and packaging the cut clay blocks.
The input of automatic cutting device 3 is provided with crowded mud machine 1, the output of crowded mud machine 1 forms big gun mud strip through going out mud pipeline 2 to lead big gun mud strip to automatic cutting device 3's cutting portion, the rethread automatic cutting device 3 is right the big gun mud of going out mud pipeline 2 output cuts.
The output of automatic mud device 4 is provided with transmission band 5, transmission band 5 erects through the transmission support automatic mud device 4's output is sent, and be used for with automatic stemming piece that is the device output transmits to the input of packaging machine.
The packaging machine comprises a packaging machine 6 and a packaging table 7, wherein the packaging machine 6 is used for automatically coating and packaging the stemming blocks; a material guide plate 8 is arranged at one end of the packaging table 7, which is far away from the conveyor belt 5, the material guide plate 8 is obliquely arranged and is used for guiding the packaged stemming blocks into a transfer box 9; an operation panel 11 is connected to the packaging machine 6 through a first support 10, and the operation panel 11 is a touch screen and is used for controlling the film covering and packaging of the packaging machine 6.
When the automatic stemming feeding device works, firstly, a stemming extruder is started, stemming is extruded out of stemming strips through a stemming outlet pipeline by the stemming extruder, and then the stemming strips are guided to the automatic stemming feeding device; and finally, the cut stemming strips are coated and packaged by a packaging machine to form a finished product.
In the invention, the automatic mud feeding device and the automatic cutting device are matched with each other, so that the aim of producing the stemming blocks by a machine instead of manpower is fulfilled; compared with the traditional manual cutting, manual film laminating and packaging, the production efficiency is greatly improved, and the production cost is effectively reduced.
The automatic mud conveying device and the automatic cutting device can combine the viscosity of stemming and the physical characteristics of high-temperature production, so that the mud discharging speed of the mud extruder is effectively controlled in the cutting and transporting processes of stemming blocks; meanwhile, the high-temperature-resistant automatic cutting device and the automatic mud conveying device are utilized, and the purposes of machine cutting and automatic machine conveying of the stemming blocks by a machine instead of manual work are achieved. The film covering and packaging speed of the packaging machine is 20-30 packages per minute, and compared with the traditional manual cutting, film covering and packaging 5-8 packages per minute, the production efficiency is effectively improved; and, because the big gun mud strip extrudees out for high temperature state, through utilizing the machine to cut and transport, reduce the condition that manual cutting leads to the scald.
Specifically, after the clay extruding strip is extruded from the clay extruding machine, an automatic cutting device is installed at the outlet of the clay extruding machine, and the automatic cutting device can achieve the purposes of automatically fixing the length and automatically cutting after automatically fixing the length; the automatic length fixing range is 160-300mm, and the purpose of automatically cutting the stemming strips is realized according to the automatic length fixing; further cutting the stemming strip into small sections with the length of 180-200mm, and facilitating the film covering and packaging of the stemming strip by a packaging machine; the stemming piece after the cutting is the segment stemming promptly, is carried on the transmission band by automatic mud conveying device, the transmission band is belt conveyer, the belt on the belt conveyer is the speed governing belt, the speed governing belt can realize the mud speed of play according to the stemming, and the interval of adjustment segment stemming is reserved packing spacing distance for the packaging system after, and the packaging machine is automatic laminating packagine machine, accomplishes automatic tectorial membrane, packing, cuts the segment stemming to obtain finished product stemming, transport via the transfer box at last.
The automatic stemming strip cutting device comprises a touch screen, and is characterized in that a controller is arranged in the touch screen and used for controlling the stemming automatic film-coating packaging system, specifically, the automatic cutting device, the automatic stemming feeding device, the sensor, the packaging machine and a driving motor of a transmission belt are respectively connected with the controller through leads, the controller can start the automatic cutting device according to stemming block information collected by the sensor, the purpose that the automatic cutting device can cut stemming strips according to preset values is achieved, and the cut stemming blocks are further transported by the automatic stemming feeding device; and the conveying of the stemming strips is realized through the conveying of the automatic stemming conveying device, so that the automatic cutting device can be started to cut the stemming strips when the stemming strips reach the sensor at the position of the conveying belt. The transmission band with its conveying speed can be adjusted through the controller to automatic mud device that send, realizes can not appearing the condition that the stemming piece appears blocking up in packaging machine working process. And the controller is also provided with a plurality of emergency stop switches, and the automatic cutting device, the automatic mud conveying device, the sensor, the packaging machine and the driving motor of the conveying belt are respectively in a one-to-one pair for carrying out emergency braking, so that the production safety is improved, and the purpose of timely stopping the machine from working under the condition of an accident is realized.
Specifically, after the stemming strips are extruded from an outlet of the stemming outlet pipeline, a carrier roller group formed by a plurality of roller shafts freely rotates along with the movement of the stemming strips under the action of friction force of the stemming strips; the roller is internally embedded with a one-way bearing, so that the roller shaft can move in one direction, and the purpose that the stemming strips move along with the extrusion direction is further realized;
when the stemming strip is extruded to reach a preset length, the length of the stemming block is calculated through an encoder and a PLC (programmable logic controller) to obtain a preset stemming block length range, and the length of the stemming block can be freely set according to production requirements; the sensor is a photoelectric sensor, when the photoelectric sensor senses an accurate position signal, the PLC outputs a signal to drive the relay to perform bistable motion output, namely, the relay senses a cutting signal and then performs the action of the subsequent electric appliance and keeps stable output, and when the PLC senses the signal next time, the relay performs the turnover action, namely, the relay sends a cutting instruction to the linear driving motor, so that the electromagnetic valve is driven to work, and the linear driving motor (air cylinder) is driven by the electromagnetic valve to perform reciprocating action, so that the purpose of automatic mud cutting is achieved. And the relay can realize mud cutting once when sending a cutting instruction once.
After the mud cutting action is finished, a motor on the automatic mud conveying device receives a PLC instruction to start to operate, the rotating speed of the motor is adjustable, the motor drives the carrier roller group to rotate, the rotation set time is set freely, the initial value is 1.5 seconds, the stemming blocks are conveyed to a packaging machine through a conveying belt, and the purposes of film covering and packaging are achieved by the packaging machine; the purpose of the streamlined operation can be realized by repeating the above actions.
According to the invention, the roller shaft arranged in the automatic stemming device can realize the purpose of one-way transportation, and further realize the purpose of the working condition that the roller shaft rotates freely to actively speed up, so that the purpose of stably conveying the stemming blocks to the next process is realized. The direct clearance of the carrier roller group is utilized to filter out the slag generated in the cutting of the stemming; and the purpose of controlling the fixed-length cutting of the stemming, controlling the yield and packaging at a constant speed is realized by combining the carrier roller, the encoder and the frequency converter. Coating an oil guide layer on the surface of a roller shaft of the carrier roller group and the surface of a belt of the conveying belt, namely, carrying out anti-sticking design on an oil-containing cotton cloth layer; the condition of adhesion is reduced in the process of transporting the stemming blocks or the stemming strips; thereby improving the production efficiency and the production safety. In addition, the packaging machine adopts an L-shaped packaging machine, so that the purposes of film covering and full-automatic packaging production of the stemming blocks are realized; the belt on the packaging machine adopts a high-temperature-resistant and grid oil-containing anti-sticking design, so that the adhesion condition of the stemming blocks during film coating and packaging on the packaging machine is further reduced.
The stemming blocks are produced by a machine instead of a worker, so that the situations of manual mud cutting, packaging and taking of workers are avoided, and the situation of scalding of the workers due to high temperature of stemming strips or the stemming blocks is reduced; the purpose of efficiently producing the stemming blocks is achieved by replacing manpower with machines; and the aim of saving the production cost is further realized by replacing manpower with a machine.
In one embodiment, the automatic cutting device 3 comprises: the cutting device comprises a linear driver 12, a U-shaped frame 19 and a cutting steel wire 22, wherein the driving end of the linear driver 12 is connected with an expansion link 15, the U-shaped opening of the U-shaped frame 19 is arranged downwards, and two ends of the U-shaped frame 19 are respectively connected with a cutting frame body 17; the linear driver 12 is fixed above the U-shaped frame 19, and one end of the telescopic rod 15, which is far away from the linear driver 12, penetrates into a U-shaped notch of the U-shaped frame 19 from above the U-shaped frame 19; the telescopic link 15 is located first connecting plate 20 is connected through connecting seat 16 to U type intraoral one end of groove, the lower surface symmetry and the interval of first connecting plate 20 are provided with two sets of second connecting plates 21, be provided with cutting steel wire 22 between the second connecting plate 21, cutting steel wire 22 is used for right the stemming strip that goes out mud pipeline 2 and draw is cut to form a plurality of stemming pieces.
The upper top surface of the U-shaped frame 19 is fixedly provided with a plurality of guide cylinders 14 through a connecting seat 16, and the guide cylinders 14 are symmetrically distributed on the upper top surface of the U-shaped frame 19 along the telescopic rod 15; the upper top surface of the first connecting plate 20 is fixedly connected with a plurality of guide rods 13 through a connecting seat 16, one ends of the guide rods 13 far away from the connecting seat 16 penetrate from the lower part of the U-shaped frame 19 to the upper part of the U-shaped frame 19, and the guide rods 13 are positioned in the cavities of the guide cylinders 14 to reciprocate; the one end that the cutting support body 17 kept away from U type frame 19 is as an organic whole through diaphragm 31 connection, the upper surface of diaphragm 31 is provided with the vertical bracket 30 of upwards extending, vertical bracket 30 is used for erectting out mud pipeline 2.
A sensor 18 is arranged at one end of the cutting frame body 17 close to the automatic mud conveying device 4; one end of the conveying belt 5, which is close to the automatic mud conveying device 4, is provided with a sensor 18, and the sensors 18 are connected with a starting switch of the linear driver 12 through a controller; and serves to control the reciprocal expansion and contraction of the linear actuator 12.
In this embodiment, when the automatic cutting device works, firstly, the stemming machine extrudes stemming strips from the stemming outlet pipeline; the stemming strip can fall onto the automatic stemming feeding device, when the end of the stemming strip is conveyed to a sensor arranged on a conveying belt through the conveying of the rented stemming feeding device, the sensor can transmit acquired sensing information of the end of the stemming strip to a controller, the controller starts the linear driver, and the linear driver is a linear driving motor;
after the linear driving motor is started, the driving end drives the telescopic rod to move downwards, the telescopic rod drives the first connecting plate to move downwards, and further the fact that the second connecting plate at the lower end of the first connecting plate drives the cutting steel wire to move downwards is achieved, so that the cutting steel wire is utilized to cut the stemming strip, and the stemming strip is cut into 180-mm and 200-mm cylindrical stemming blocks; in the process that the first connecting plate moves downwards, the first connecting plate is matched with the guide cylinder through the guide rod arranged above, so that the first connecting plate cannot deflect when moving downwards, and the cutting accuracy is effectively improved; after a cutting operation is finished, the linear driving motor resets, and the telescopic rod drives the cutting steel wire to reset further.
The vertical bracket combines the diaphragm can effectively improve the stability of mud outlet pipeline for mud outlet pipeline can make the big gun mud strip extrude from a position all the time when extruding the big gun mud strip, and the purpose of accurate cutting can be carried out to the big gun mud strip to the cutting steel wire of the automatic cutting device of further being convenient for.
The sensor arranged on the cutting frame body is used for starting the linear driving motor to reset through the controller when the linear driving motor detects that no new stemming blocks exist on the automatic mud conveying device after cutting is finished; and the sensor arranged on the conveying belt is used for starting the linear driving motor to perform cutting action through the controller when the automatic stemming feeding device conveys the stemming strip to the conveying belt (or conveys the stemming strip to the position of the sensor on the conveying belt).
In one embodiment, the automatic mud feeding device 4 comprises: a plurality of roller shafts 23 and a driving part, wherein the roller shafts 23 are erected on a third bracket 29 through rotating shafts 25 arranged at two ends; two groups of third supports 29 are arranged, and the upper top surfaces of the third supports 29 are rotatably connected with the rotating shafts 25 at two ends of the roll shaft 23 through bearings 26 with seats; the rotating shaft 25 at one end is connected with a driving part, and the driving part is used for driving the roller shaft 23; the driving part comprises a first gear 27 and a second gear 28, the first gear 27 and the second gear 28 are arranged on the circumferential outer wall of the rotating shaft 25 at intervals, and the first gear 27 and the second gear 28 of two adjacent rotating shafts 25 are arranged in a staggered manner; and the first gear 27 of one set of rotating shafts 25 is in transmission connection with the second gear 28 of the adjacent rotating shaft 25 through a chain 32.
A second bracket 24 is further arranged below the automatic mud conveying device 4, a lubricating fluid storage box 35 is arranged on the upper surface of the second bracket 24, and two ends of the lubricating fluid storage box 35 are fixedly connected with a third bracket 29; an oil groove 34 is arranged above the lubricating liquid storage box 35, and the lubricating liquid is stored in the oil groove 34; both side walls of the lubricating fluid storage box 35 close to the third bracket 29 are provided with grooves 33, and the grooves 33 are used for extending the rotating shaft 25 from the interior of the lubricating fluid storage box 35 to the third bracket 29 and fixing the rotating shaft 25 on the upper surface of the third bracket 29 through a bearing with a seat 26.
The oil guide layer 36 is coated on the circumferential outer wall of the roller shaft 23, the oil guide layer 36 is of an oily fiber structure, and the oily fiber structure is oily cotton cloth; and a running clearance is arranged between the circumferential outer walls of two adjacent roll shafts 23.
In the embodiment, the stemming is formed by blending the refractory aggregate and the binding agent, and meanwhile, blending needs to be carried out at a high temperature in the blending process, so that the stemming strip has the properties of viscosity and high temperature during extrusion; when sending the mud device through automatic, in order to reduce the condition that the adhesion appears in the stemming strip the oil reservoir is led in the circumference outer wall cladding of roller, utilizes to lead the oil reservoir and realizes that the stemming strip can transport smoothly and can not appear sticking at the purpose of automatic conveying device.
Specifically, the oil guide layer is made of an oleophylic fiber structure, a lubricating liquid storage box is arranged on the second support, and the lubricating liquid storage box is arranged close to one end of the conveying belt;
when the roller shaft is driven, firstly, the motor is started, and drives one group of rotating shafts to rotate, or drives the first gear or the second gear on one group of rotating shafts to rotate; because the first gear on one of the adjacent rotating shafts and the second gear on the other group of rotating shafts are mutually connected through chain transmission, the roller shaft connected with the rotating shaft can be driven to rotate when one group of rotating shafts rotates, and the purpose of conveying the stemming strips to the next working section is realized;
the stemming extruding machine extrudes stemming strips along with the stemming outlet pipeline in the process of extruding the stemming, and the stemming strips are also forced to move towards the direction of the conveying belt; when the automatic cutting device reaches a preset position, the automatic cutting device can automatically cut the stemming strips;
the stemming strips or stemming blocks passing through the automatic stemming feeding device can continuously infiltrate the lubricating liquid stored in the lubricating liquid storage box through the oil guiding layer because the roller shaft is positioned in the lubricating liquid storage box for periodic rotation, and the friction force of the roller shaft is improved by using the lubricating liquid, so that the condition that the stemming strips are adhered to the automatic stemming feeding device is reduced; the production efficiency of normal transportation of the system is effectively improved. The conveyer belt on the transmission band also sets up leads the oil reservoir, consequently realizes the conveyer belt is transporting the condition that the packaging machine in-process reduced its adhesion to the stemming piece.
Further, be provided with the clearance between the roller, can realize that the bits foam or the disintegrating slag that produce can drop through the clearance between the roller in automatic cutting device carries out the cutting process to the stemming strip for can not carry out the adhesion with the bits foam, the disintegrating slag that drop and lead to the circumstances that the transportation fails and transport jam in the transportation to stemming strip or stemming piece.
The invention also provides a stemming production method, which comprises the following steps:
step 1, extruding the mixed stemming raw material through a stemming outlet pipeline by using a stemming extruding machine to form stemming strips;
when the sensor on the transmission belt acquires the information of the end part of the stemming strip, the controller sends a cutting instruction to the automatic cutting device;
the automatic cutting device cuts the stemming strips output by the stemming outlet pipeline according to the cutting instruction, and stemming blocks are obtained;
after a sensor on the automatic cutting device acquires information that the stemming blocks are successfully cut, the controller sends a reset instruction to the automatic cutting device;
and 4, conveying the stemming blocks formed by cutting in the step 2 to a packaging machine through a conveying belt by using an automatic stemming conveying device, and laminating and packaging the stemming blocks by using the packaging machine.
According to the automatic stemming production method, stemming blocks can be produced automatically, the low efficiency caused by traditional manual operation is reduced, and the situation of high production cost caused by high labor cost is reduced.
Specifically, after the stemming strips are extruded from an outlet of the stemming outlet pipeline, a carrier roller group formed by a plurality of roller shafts freely rotates along with the movement of the stemming strips under the action of friction force of the stemming strips; the roller is internally embedded with a one-way bearing, so that the roller shaft can move in one direction, and the purpose that the stemming strips move along with the extrusion direction is further realized;
when the stemming strip is extruded to reach a preset length, the length of the stemming block is calculated through an encoder and a PLC (programmable logic controller) to obtain a preset stemming block length range, and the length of the stemming block can be freely set according to production requirements; the sensor is a photoelectric sensor, when the photoelectric sensor senses an accurate position signal, the PLC outputs a signal to drive the relay to perform bistable motion output, namely, the relay senses a cutting signal and then performs the action of the subsequent electric appliance and keeps stable output, and when the PLC senses the signal next time, the relay performs the turnover action, namely, the relay sends a cutting instruction to the linear driving motor, so that the electromagnetic valve is driven to work, and the linear driving motor (air cylinder) is driven by the electromagnetic valve to perform reciprocating action, so that the purpose of automatic mud cutting is achieved. And the relay can realize mud cutting once when sending a cutting instruction once.
After the mud cutting action is finished, a motor on the automatic mud conveying device receives a PLC instruction to start to operate, the rotating speed of the motor is adjustable, the motor drives the carrier roller group to rotate, the rotation set time is set freely, the initial value is 1.5 seconds, the stemming blocks are conveyed to a packaging machine through a conveying belt, and the purposes of film covering and packaging are achieved by the packaging machine; the purpose of the streamlined operation can be realized by repeating the above actions.
According to the invention, the roller shaft arranged in the automatic stemming device can realize the purpose of one-way transportation, and further realize the purpose of the working condition that the roller shaft rotates freely to actively speed up, so that the purpose of stably conveying the stemming blocks to the next process is realized. The direct clearance of the carrier roller group is utilized to filter out the slag generated in the cutting of the stemming; and the purpose of controlling the fixed-length cutting of the stemming, controlling the yield and packaging at a constant speed is realized by combining the carrier roller, the encoder and the frequency converter. Coating an oil guide layer on the surface of a roller shaft of the carrier roller group and the surface of a belt of the conveying belt, namely, carrying out anti-sticking design on an oil-containing cotton cloth layer; the condition of adhesion is reduced in the process of transporting the stemming blocks or the stemming strips; thereby improving the production efficiency and the production safety. In addition, the packaging machine adopts an L-shaped packaging machine, so that the purposes of film covering and full-automatic packaging production of the stemming blocks are realized; the belt on the packaging machine adopts a high-temperature-resistant and grid oil-containing anti-sticking design, so that the adhesion condition of the stemming blocks during film coating and packaging on the packaging machine is further reduced.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. The utility model provides an automatic tectorial membrane packaging system of stemming which characterized in that includes:
the automatic cutting device (3) is used for cutting the stemming output by the stemming output pipeline (2);
the automatic mud conveying device (4) is used for conveying the stemming blocks cut by the automatic cutting device (3) to the packaging machine;
and the packaging machine is used for coating and packaging the cut clay blocks.
2. The automatic stemming film covering and packaging system of claim 1, wherein the input end of the automatic cutting device (3) is provided with a stemming extruder (1), the output end of the stemming extruder (1) forms stemming strips through the stemming pipe (2), the stemming strips are guided to the cutting part of the automatic cutting device (3), and the stemming output from the stemming pipe (2) is cut through the automatic cutting device (3).
3. The automatic stemming automatic film-coating and packaging system of claim 1, wherein the output end of the automatic stemming device (4) is provided with a conveyor belt (5), the conveyor belt (5) is erected at the output end of the automatic stemming device (4) through a conveying bracket and is used for conveying stemming blocks output by the automatic conveying device to the input end of the packaging machine.
4. The automatic stemming film covering and packaging system of claim 1, wherein the packaging machine comprises a packaging machine (6) and a packaging table (7), the packaging machine (6) is used for automatically covering and packaging stemming blocks; a material guide plate (8) is arranged at one end, far away from the conveying belt (5), of the packaging table (7), the material guide plate (8) is obliquely arranged and used for guiding the packaged clay blocks into a transfer box (9);
the packaging machine is characterized in that an operation panel (11) is connected to the packaging machine (6) through a first support (10), and the operation panel (11) is a touch screen and used for controlling film covering and packaging of the packaging machine (6).
5. The automatic stemming film-coating packaging system according to claim 1, wherein said automatic cutting device (3) comprises: a linear driver (12), a U-shaped frame (19) and a cutting steel wire (22), wherein the driving end of the linear driver (12) is connected with a telescopic rod (15),
the U-shaped opening of the U-shaped frame (19) is arranged downwards, and two ends of the U-shaped frame (19) are respectively connected with the cutting frame body (17); the linear driver (12) is fixed above the U-shaped frame (19), and one end, far away from the linear driver (12), of the telescopic rod (15) penetrates into a U-shaped notch of the U-shaped frame (19) from the upper part of the U-shaped frame (19);
telescopic link (15) are located first connecting plate (20) is connected through connecting seat (16) to U type intraoral one end in groove, the lower surface symmetry and the interval of first connecting plate (20) are provided with two sets of second connecting plates (21), be provided with cutting steel wire (22) between second connecting plate (21), cutting steel wire (22) are used for right the stemming strip that mud pipeline (2) are drawn forth cuts to form a plurality of stemming pieces.
6. The automatic stemming film-coating packaging system of claim 5, wherein a plurality of guiding barrels (14) are fixedly arranged on the upper top surface of the U-shaped frame (19) through connecting seats (16), and the guiding barrels (14) are symmetrically distributed on the upper top surface of the U-shaped frame (19) along the telescopic rod (15);
the upper top surface of the first connecting plate (20) is fixedly connected with a plurality of guide rods (13) through a connecting seat (16), one ends, far away from the connecting seat (16), of the guide rods (13) penetrate through the U-shaped frame (19) from the lower part of the U-shaped frame (19) to the upper part of the U-shaped frame (19), and the guide rods (13) are located in the cavity of the guide cylinder (14) to reciprocate;
the one end that U type frame (19) were kept away from in cutting support body (17) is passed through diaphragm (31) and is connected as an organic wholely, the upper surface of diaphragm (31) is provided with vertical bracket (30) that upwards extends, vertical bracket (30) are used for erectting out mud pipeline (2).
7. The automatic stemming laminating and packaging system of claim 6, wherein a sensor (18) is arranged at one end of the cutting frame body (17) close to the automatic stemming feeding device (4); one end of the conveying belt (5) close to the automatic mud conveying device (4) is provided with a sensor (18), and the sensors (18) are connected with a starting switch of the linear driver (12) through a controller; and is used for controlling the reciprocating expansion and contraction of the linear driver (12).
8. The automatic stemming laminating and packaging system according to claim 1, wherein the automatic stemming feeding device (4) comprises: the roller shafts (23) are arranged in a plurality and are erected on a third bracket (29) through rotating shafts (25) arranged at two ends;
two groups of third supports (29) are arranged, and the upper top surfaces of the third supports (29) are rotatably connected with rotating shafts (25) at two ends of the roll shaft (23) through bearings (26) with seats;
the rotating shaft (25) at one end is connected with a driving part, and the driving part is used for driving the roller shaft (23);
the driving part comprises a first gear (27) and a second gear (28), the first gear (27) and the second gear (28) are arranged on the circumferential outer wall of the rotating shaft (25) at intervals, and the first gear (27) and the second gear (28) of two adjacent rotating shafts (25) are arranged in a staggered mode; and the first gear (27) of one group of rotating shafts (25) is in transmission connection with the second gear (28) of the adjacent rotating shaft (25) through a chain (32).
9. The automatic stemming film-coating and packaging system of claim 8, wherein a second bracket (24) is further arranged below the automatic stemming device (4), a lubricating fluid storage box (35) is arranged on the upper surface of the second bracket (24), and both ends of the lubricating fluid storage box (35) are fixedly connected with a third bracket (29);
an oil groove (34) is formed above the lubricating liquid storage box (35), and lubricating liquid is stored in the oil groove (34);
two side walls of the lubricating fluid storage box (35) close to the third support (29) are provided with grooves (33), the grooves (33) are used for enabling the rotating shaft (25) to extend from the interior of the lubricating fluid storage box (35) to the third support (29), and the rotating shaft (25) is fixed on the upper surface of the third support (29) through a bearing with a seat (26).
10. The automatic stemming film-coating packaging system of claim 9, wherein the circumferential outer wall of the roller (23) is coated with an oil guiding layer (36), the oil guiding layer (36) is of an oily fiber structure, and the oily fiber structure is of an oily cotton cloth;
and a running clearance is arranged between the circumferential outer walls of two adjacent roll shafts (23).
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| CN113044290B (en) | 2021-12-14 |
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