CN112567512B - 半导体结构及其形成方法 - Google Patents

半导体结构及其形成方法 Download PDF

Info

Publication number
CN112567512B
CN112567512B CN201880096617.4A CN201880096617A CN112567512B CN 112567512 B CN112567512 B CN 112567512B CN 201880096617 A CN201880096617 A CN 201880096617A CN 112567512 B CN112567512 B CN 112567512B
Authority
CN
China
Prior art keywords
layer
bonding
bonding layer
adhesion
adhesion layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201880096617.4A
Other languages
English (en)
Other versions
CN112567512A (zh
Inventor
王新胜
张莉
张高升
万先进
华子群
王家文
丁滔滔
朱宏斌
程卫华
杨士宁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yangtze Memory Technologies Co Ltd
Original Assignee
Yangtze Memory Technologies Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yangtze Memory Technologies Co Ltd filed Critical Yangtze Memory Technologies Co Ltd
Priority to CN202311008314.1A priority Critical patent/CN117080201A/zh
Publication of CN112567512A publication Critical patent/CN112567512A/zh
Application granted granted Critical
Publication of CN112567512B publication Critical patent/CN112567512B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L24/33Structure, shape, material or disposition of the layer connectors after the connecting process of a plurality of layer connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/522Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
    • H01L23/532Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body characterised by the materials
    • H01L23/5329Insulating materials
    • H01L23/53295Stacked insulating layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02109Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
    • H01L21/02112Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
    • H01L21/02123Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon
    • H01L21/0217Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing silicon the material being a silicon nitride not containing oxygen, e.g. SixNy or SixByNz
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02109Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
    • H01L21/022Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates the layer being a laminate, i.e. composed of sublayers, e.g. stacks of alternating high-k metal oxides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02109Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates
    • H01L21/02205Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates the layer being characterised by the precursor material for deposition
    • H01L21/02208Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates the layer being characterised by the precursor material for deposition the precursor containing a compound comprising Si
    • H01L21/02211Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates the layer being characterised by the precursor material for deposition the precursor containing a compound comprising Si the compound being a silane, e.g. disilane, methylsilane or chlorosilane
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02225Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
    • H01L21/0226Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
    • H01L21/02263Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase
    • H01L21/02271Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
    • H01L21/02274Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition in the presence of a plasma [PECVD]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02107Forming insulating materials on a substrate
    • H01L21/02296Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer
    • H01L21/02318Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment
    • H01L21/02337Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment treatment by exposure to a gas or vapour
    • H01L21/0234Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment treatment by exposure to a gas or vapour treatment by exposure to a plasma
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/20Deposition of semiconductor materials on a substrate, e.g. epitaxial growth solid phase epitaxy
    • H01L21/2003Deposition of semiconductor materials on a substrate, e.g. epitaxial growth solid phase epitaxy characterised by the substrate
    • H01L21/2007Bonding of semiconductor wafers to insulating substrates or to semiconducting substrates using an intermediate insulating layer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/76Making of isolation regions between components
    • H01L21/762Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
    • H01L21/7624Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
    • H01L21/76251Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology using bonding techniques
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/522Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
    • H01L23/532Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body characterised by the materials
    • H01L23/5329Insulating materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/02Bonding areas ; Manufacturing methods related thereto
    • H01L24/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L24/05Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/02Bonding areas ; Manufacturing methods related thereto
    • H01L24/07Structure, shape, material or disposition of the bonding areas after the connecting process
    • H01L24/09Structure, shape, material or disposition of the bonding areas after the connecting process of a plurality of bonding areas
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/27Manufacturing methods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/28Structure, shape, material or disposition of the layer connectors prior to the connecting process
    • H01L24/29Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L24/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/03Manufacturing methods
    • H01L2224/034Manufacturing methods by blanket deposition of the material of the bonding area
    • H01L2224/03444Manufacturing methods by blanket deposition of the material of the bonding area in gaseous form
    • H01L2224/03452Chemical vapour deposition [CVD], e.g. laser CVD
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/05Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
    • H01L2224/05001Internal layers
    • H01L2224/05075Plural internal layers
    • H01L2224/0508Plural internal layers being stacked
    • H01L2224/05082Two-layer arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/05Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
    • H01L2224/05001Internal layers
    • H01L2224/05099Material
    • H01L2224/05186Material with a principal constituent of the material being a non metallic, non metalloid inorganic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/05Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
    • H01L2224/0554External layer
    • H01L2224/05573Single external layer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/05Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
    • H01L2224/0554External layer
    • H01L2224/05575Plural external layers
    • H01L2224/05576Plural external layers being mutually engaged together, e.g. through inserts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/05Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
    • H01L2224/0554External layer
    • H01L2224/05599Material
    • H01L2224/056Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/05Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
    • H01L2224/0554External layer
    • H01L2224/05599Material
    • H01L2224/05686Material with a principal constituent of the material being a non metallic, non metalloid inorganic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/07Structure, shape, material or disposition of the bonding areas after the connecting process
    • H01L2224/08Structure, shape, material or disposition of the bonding areas after the connecting process of an individual bonding area
    • H01L2224/081Disposition
    • H01L2224/0812Disposition the bonding area connecting directly to another bonding area, i.e. connectorless bonding, e.g. bumpless bonding
    • H01L2224/08135Disposition the bonding area connecting directly to another bonding area, i.e. connectorless bonding, e.g. bumpless bonding the bonding area connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/08145Disposition the bonding area connecting directly to another bonding area, i.e. connectorless bonding, e.g. bumpless bonding the bonding area connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being stacked
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/27Manufacturing methods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/28Structure, shape, material or disposition of the layer connectors prior to the connecting process
    • H01L2224/29Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
    • H01L2224/29001Core members of the layer connector
    • H01L2224/29075Plural core members
    • H01L2224/2908Plural core members being stacked
    • H01L2224/29082Two-layer arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/28Structure, shape, material or disposition of the layer connectors prior to the connecting process
    • H01L2224/29Structure, shape, material or disposition of the layer connectors prior to the connecting process of an individual layer connector
    • H01L2224/29001Core members of the layer connector
    • H01L2224/29099Material
    • H01L2224/29186Material with a principal constituent of the material being a non metallic, non metalloid inorganic material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/28Structure, shape, material or disposition of the layer connectors prior to the connecting process
    • H01L2224/30Structure, shape, material or disposition of the layer connectors prior to the connecting process of a plurality of layer connectors
    • H01L2224/301Disposition
    • H01L2224/3018Disposition being disposed on at least two different sides of the body, e.g. dual array
    • H01L2224/30181On opposite sides of the body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32135Disposition the layer connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
    • H01L2224/32145Disposition the layer connector connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being stacked
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/33Structure, shape, material or disposition of the layer connectors after the connecting process of a plurality of layer connectors
    • H01L2224/335Material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/80001Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected by connecting a bonding area directly to another bonding area, i.e. connectorless bonding, e.g. bumpless bonding
    • H01L2224/80009Pre-treatment of the bonding area
    • H01L2224/8001Cleaning the bonding area, e.g. oxide removal step, desmearing
    • H01L2224/80013Plasma cleaning
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/80001Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected by connecting a bonding area directly to another bonding area, i.e. connectorless bonding, e.g. bumpless bonding
    • H01L2224/8034Bonding interfaces of the bonding area
    • H01L2224/80357Bonding interfaces of the bonding area being flush with the surface
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/80001Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected by connecting a bonding area directly to another bonding area, i.e. connectorless bonding, e.g. bumpless bonding
    • H01L2224/808Bonding techniques
    • H01L2224/80894Direct bonding, i.e. joining surfaces by means of intermolecular attracting interactions at their interfaces, e.g. covalent bonds, van der Waals forces
    • H01L2224/80895Direct bonding, i.e. joining surfaces by means of intermolecular attracting interactions at their interfaces, e.g. covalent bonds, van der Waals forces between electrically conductive surfaces, e.g. copper-copper direct bonding, surface activated bonding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/80001Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected by connecting a bonding area directly to another bonding area, i.e. connectorless bonding, e.g. bumpless bonding
    • H01L2224/808Bonding techniques
    • H01L2224/80894Direct bonding, i.e. joining surfaces by means of intermolecular attracting interactions at their interfaces, e.g. covalent bonds, van der Waals forces
    • H01L2224/80896Direct bonding, i.e. joining surfaces by means of intermolecular attracting interactions at their interfaces, e.g. covalent bonds, van der Waals forces between electrically insulating surfaces, e.g. oxide or nitride layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/8319Arrangement of the layer connectors prior to mounting
    • H01L2224/83193Arrangement of the layer connectors prior to mounting wherein the layer connectors are disposed on both the semiconductor or solid-state body and another item or body to be connected to the semiconductor or solid-state body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/838Bonding techniques
    • H01L2224/83894Direct bonding, i.e. joining surfaces by means of intermolecular attracting interactions at their interfaces, e.g. covalent bonds, van der Waals forces
    • H01L2224/83896Direct bonding, i.e. joining surfaces by means of intermolecular attracting interactions at their interfaces, e.g. covalent bonds, van der Waals forces between electrically insulating surfaces, e.g. oxide or nitride layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/93Batch processes
    • H01L2224/94Batch processes at wafer-level, i.e. with connecting carried out on a wafer comprising a plurality of undiced individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/02Bonding areas ; Manufacturing methods related thereto
    • H01L24/03Manufacturing methods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L24/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L24/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/50Multistep manufacturing processes of assemblies consisting of devices, each device being of a type provided for in group H01L27/00 or H01L29/00

Landscapes

  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Manufacturing & Machinery (AREA)
  • Plasma & Fusion (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
  • Recrystallisation Techniques (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

本发明涉及一种半导体结构及其形成方法,所述半导体结构包括:第一基底;位于所述第一基底表面的第一粘附层;位于所述第一粘附层表面的第一键合层,所述第一粘附层的致密度大于所述第一键合层的致密度。所述半导体结构的第一粘附层与所述第一基底以及第一键合层之间具有较高的粘附性,有利于提高半导体结构的性能。

Description

半导体结构及其形成方法
技术领域
本发明涉及半导体技术领域,尤其涉及一种半导体结构及其形成方法。
背景技术
在3D的芯片技术平台中,通常会将两片及以上形成有半导体器件的晶圆通过晶圆键合技术进行键合,以提高芯片的集成度。现有的晶圆键合技术,在晶圆键合面上形成键合薄膜,两层晶圆之间通过键合薄膜表面键合实现晶圆键合。
现有技术中,通常采用氧化硅和氮化硅薄膜作为键合薄膜,键合强度不够,导致工艺过程中容易出现缺陷,产品良率受到影响。
并且,键合薄膜内还形成有金属连接结构,在混合键合的过程中,所述金属连接结构容易在键合界面出现扩散现象,导致产品性能受到影响。
因此,如何提高晶圆键合的质量,是目前亟待解决的问题。
发明内容
本发明所要解决的技术问题是,提供一种半导体结构及其形成方法,以提高键合质量。
为解决上述问题,本发明提供一种半导体结构,包括:一种半导体结构,其特征在于,包括:第一基底;位于所述第一基底表面的第一粘附层;位于所述第一粘附层表面的第一键合层,所述第一粘附层的致密度大于所述第一键合层的致密度。
可选的,所述第一键合层的材料为包含C元素的介质材料。
可选的,所述第一键合层还包括Si和N。
可选的,所述第一粘附层的材料包括氮化硅、氮氧化硅以及氧化硅中的至少一种。
可选的,所述第一粘附层的厚度为
可选的,所述第一键合层中,C的原子浓度均匀分布,或者C的原子浓度随第一键合层厚度增加而增大。
可选的,还包括:第二基底,所述第二基底表面形成有第二粘附层和位于所述第二粘附层表面的第二键合层,所述第二粘附层的致密度大于所述第二键合层的致密度;所述第二键合层与所述第一键合层表面相对键合固定。
可选的,所述第二键合层与所述第一键合层的材料相同,所述第二粘附层与所述第一粘附层的材料相同。
可选的,所述第二粘附层的厚度为
可选的,还包括贯穿所述第一键合层和第一粘附层的第一键合垫;贯穿所述第二键合层和第二粘附层的第二键合垫;所述第一键合垫与第二键合垫相对键合连接。
为解决上述问题,本发明的技术方案还提供一种半导体结构的形成方法,包括:提供第一基底;在所述第一基底表面形成第一粘附层;对所述第一粘附层进行等离子体轰击,以提高致密度;在所述第一粘附层表面形成第一键合层,所述第一粘附层的致密度大于所述第一键合层的致密度。
进行所述等离子体轰击之前,所述第一粘附层含有H键;在所述等离子体轰击步骤中,采用含N等离子体进行轰击,以减少所述第一粘附层中的H键。
可选的,所述第一键合层的材料为包含C元素的介质材料。
可选的,所述第一键合层还包括Si和N。
可选的,所述第一粘附层的材料包括氮化硅、氮氧化硅以及氧化硅中的至少一种。
可选的,所述第一粘附层的厚度为
本发明的半导体结构的第一基底与第一键合层之间具有第一粘附层,所述第一粘附层的致密度大于第一键合层致密度,从而提高第一粘附层与第一键合层之间的粘附力。且所述第一键合层在键合后也能在键合表面具有较强的键合力,能够阻挡金属材料在键合界面的扩散,从而提高形成的半导体结构的性能。
附图说明
图1至图4为本发明一具体实施方式的半导体结构的形成过程的结构示意图;
图5为本发明一具体实施方式的半导体结构的结构示意图;
图6为本发明一具体实施方式的半导体结构的结构示意图。
具体实施方式
下面结合附图对本发明提供的半导体结构及其形成方法的具体实施方式做详细说明。
请参考图1至图4,为本发明一具体实施方式的半导体结构的形成过程的结构示意图。
请参考图1,提供第一基底100。
所述第一基底100包括第一半导体衬底101、形成于所述第一半导体衬底101表面的第一器件层102。
所述第一半导体衬底101可以为单晶硅衬底、Ge衬底、SiGe衬底、SOI或GOI等;根据器件的实际需求,可以选择合适的第一半导体衬底101,在此不作限定。该具体实施方式中,所述第一半导体衬底101为单晶硅晶圆。
所述第一器件层102包括形成于所述半导体衬底101上的半导体器件、连接所述半导体器件的金属互连结构、覆盖所述半导体器件以及金属互连结构的介质层等,所述介质层通常为氧化硅、氮化硅或氮氧化硅。所述第一器件层102可以为多层或单层结构。在一个具体实施方式中,所述第一器件层102包括介质层以及形成于介质层内的3D NAND结构。
请参考图2,在所述第一基底100表面形成第一粘附层202和位于所述第一粘附层202表面的第一键合层201。
可以分别采用化学气相沉积工艺,依次形成所述第一粘附层202和第一键合层201。该具体实施方式中,采用等离子体增强化学气相沉积工艺形成所述第一粘附层202和第一键合层201。
所述第一粘附层202的材料为致密度大于所述第一键合层201致密度的介质材料。所述第一粘附层202的材料可以为氮化硅、氮氧化硅以及氧化硅中的至少一种,基于化学气相沉积工艺中采用的反应气体,以及具体产品的需求,所述第一粘附层202内还可以掺杂有O、H、P、F等元素中的至少一种。
在一个具体实施方式中,所述第一粘附层202的材料为氮化硅,采用等离子体增强化学气相沉积工艺形成所述第一粘附层202,采用的反应气体包括SiH4和NH3,SiH4和NH3的流量比范围为(0.8~1.2):1,射频功率范围为150W~300W。可以通过调整所述沉积工艺中的工艺参数,形成具有较高致密度的第一粘附层202。
在其他具体实施方式中,所述第一粘附层202的形成方法包括:采用沉积工艺在所述第一基底100表面形成粘附材料层,然后对所述粘附材料层进行等离子体轰击,以减少粘附材料层中H的含量,从而提高形成的第一粘附层202的致密度。所述等离子体轰击可以采用含N气体,例如N2、NH3等。在一个具体实施方式中,所述等离子体轰击可以采用N2作为等离子体源,射频功率范围为300W~800W,轰击时间大于15s。通过所述等离子体轰击可以去除所述第一粘附层202内的H,从而使得所述第一粘附层202的单位面积内拥有更多可与相邻材料层连接的化学键,例如Si-、N-等,从而提高所述第一粘附层202与第一键合层201界面之间的粘附力。
所述第一键合层201的材料为包含C元素的介质材料,在一个具体实施方式中,所述第一键合层201主要包含Si、N和C。在其他具体实施方式中,基于化学气相沉积工艺中采用的反应气体,以及具体产品的需求,所述第一键合层201内还可以掺杂有Si、N、O、H、P、F等元素中的至少一种。所述第一键合层201的材料可以为掺碳氮化硅、掺碳氮氧化硅、掺氮碳氧化硅等。由于所述第一键合层201中含C元素,会导致第一键合层201的致密度较低,如果直接在所述第一基底表面形成所述第一键合层201,会导致与第一基底100表面之间的粘附力较弱。而本申请的具体实施方式中,在所述第一键合层201与第一基底100之间形成有致密度更高的第一粘附层202,可以提高各层之间的粘附力。
在一个具体实施方式中,采用等离子体增强化学气相沉积工艺形成所述第一键合层201,采用的反应气体包括:三甲基硅烷或四甲基硅烷中的一种以及NH3,三甲基硅烷或四甲基硅烷与NH3的流量比范围为(1.6~2.4):1,射频功率范围为500W~1100W。通过控制所述第一键合层201和第一粘附层202的形成工艺参数,可以调整所述第一键合层201和第一粘附层202内各组分的浓度,对材料层之间粘附力以及第一键合层200的介电系数进行调整。
所述第一键合层201中的C能够有效提高所述第一键合层201在键合过程中,与其他键合层之间的键合力。C浓度越高,与其他键合层之间进行键合时产生的键合力越大。在一个具体实施方式中,所述第一键合层201中,C的原子浓度大于0且小于50%;在另一具体实施方式中,所述第一键合层201中C的原子浓度大于35%。
由于不同材料层之间的粘附力与界面两侧的材料组分相关,材料组分越接近,粘附力越强。为了进一步增强所述第一粘附层202与所述第一器件层102之间的粘附力,可以在形成所述第一粘附层202的过程中,逐渐调整工艺参数,使得所述第一粘附层202内的组分浓度逐渐发生变化,使得所述第一器件层102与所述第一粘附层202界面两侧的材料组分接近。在一个具体实施方式中,在形成所述第一粘附层202的过程中,随着第一粘附层202厚度的增加,通过调整沉积工艺的参数,使得第一粘附层202内的Si的原子浓度随第一粘附层202厚度增加而逐渐改变。在其他具体实施方式中,根据所述第一器件层102表面材料的不同,也可以对所述第一粘附层202内的其他成分浓度进行调整。在其他具体实施方式中,也可以在形成所述第一粘附层202的过程中,保持沉积工艺参数不变,使得第一粘附层202内的各元素的原子浓度在不同厚度位置处保持稳定不变。
为了进一步增强所述第一粘附层202与所述第一键合层201之间的粘附力,可以在形成所述第一键合层201的过程中,逐渐调整工艺参数,使得所述第一键合层201内的组分浓度逐渐发生变化,使得所述第一键合层201与所述第一粘附层202界面两侧的材料组分接近。在一个具体实施方式中,在形成所述第一键合层201的过程中,随着第一键合层201厚度的增加,通过调整沉积工艺的参数,使得C的原子浓度随第一键合层201厚度增加而逐渐增大。在其他具体实施方式中,也可以使得C的原子浓度随第一键合层201厚度增加而逐渐减小或者先逐渐增大再逐渐减小。在其他具体实施方式中,在形成所述第一键合层201的过程中,保持沉积工艺参数不变,使得第一键合层201中各元素在不同厚度位置处保持一致。
为了保持所述第一粘附层202具有较高的致密性,在形成所述第一粘附层202的过程中,离子轰击过程中,能够尽可能多的减少所述第一粘附层202内的H,使所述第一粘附层202各厚度处的致密性均得到提高,所述第一粘附层202的厚度不能过大。在一个具体实施方式中,所述第一粘附层202的厚度为
所述第一键合层201的厚度大于所述第一粘附层202的厚度,以确保在将所述第一键合层201与其他键合层进行键合时,所述第一键合层201具有足够的键合厚度。所述第一键合层201的厚度大于
在其他具体实施方式中,所述第一键合层201还可以包括两层以上堆叠的子键合层。不同子键合层的材料可以相同也可以不同。
上述具体实施方式的半导体结构的第一基底与第一键合层之间具有第一粘附层,所述第一粘附层的致密度大于第一键合层致密度,从而提高第一粘附层与第一键合层之间的粘附力。且所述第一键合层在键合后也能在键合表面具有较强的键合力,能够阻挡金属材料在键合界面的扩散,从而提高形成的半导体结构的性能。
请参考图3,在另一具体实施方式中,还包括:提供第二基底300;在所述第二基底300表面形成第二粘附层402和位于所述第二粘附层402表面的第二键合层401。
所述第二基底300包括第二半导体衬底301以及位于所述第二半导体衬底201表面的第二器件层302。
所述第二粘附层402的材料为致密度大于所述第二键合层401致密度的介质材料。所述第一粘附层202的材料可以为氮化硅、氮氧化硅以及氧化硅中的至少一种,基于化学气相沉积工艺中采用的反应气体,以及具体产品的需求,所述第一粘附层202内还可以掺杂有O、H、P、F等元素中的至少一种。
所述第二键合层401的材料为包含C元素的介质材料,在一个具体实施方式中,所述第二键合层401主要包含Si、N和C。在其他具体实施方式中,基于化学气相沉积工艺中采用的反应气体,以及具体产品的需求,所述第二键合层401内还可以掺杂有Si、N、O、H、P、F等元素中的至少一种。
采用化学气相沉积工艺在所述第二器件层302表面依次形成所述第二粘附层402和第二粘附层401。所述第二粘附层402和所述第二键合层401的具体材料与结构请参考上述具体实施方式中的第一粘附层202和第一键合层201的描述,在此不再赘述。在一个具体实施方式中,所述第二键合层402与第一粘附层202的材料、结构相同;所述第二键合层401和第一键合层201的结构、材料均相同。所述第二粘附层402的厚度为所述第二键合层401的厚度大于/>
请参考图4,将所述第二键合层401所述第一键合层201表面相对键合固定。
所述第一子键合层401与第一键合层201内均含有C,部分C以-CH3的形式存在,-CH3更易被氧化为-OH,并在键合过程中形成Si-O键,使得在键合界面上能够形成更多的硅氧键,从而形成较强的键合力。在一个具体实施方式中,所述第一子键合层401与第一键合层201之间的键合力大于2J/M2。而现有技术中采用不含C的键合层进行键合,通常键合力小于1.5J/M2
在一个具体实施方式中,所述第一基底100为形成有3D NAND存储结构的基底,而所述第二基底200为形成有外围电路的基底。
在其他具体实施方式中,还可以在基底的两侧表面均形成上述粘附层和键合层,以实现多层键合。
请参考图5,在另一具体实施方式中,还包括:形成贯穿所述第一键合层201和第一粘附层202的第一键合垫501;形成贯穿所述第二键合层401和第二粘附层402的第二键合垫502;在将所述第二键合层401表面与所述第一键合层201表面相对键合固定的同时,将所述第一键合垫501与第二键合垫502相对键合连接。
所述第一键合垫501和第二键合垫502可以分别连接至所述第一器件层102和第二器件层302内的半导体器件以及金属互连层。
所述第一键合垫501的形成方法包括:对所述第一键合层201和第一粘附层202进行图形化,形成贯穿所述第一键合层201和第一粘附层202的开口;在所述开口内填充金属材料,并进行平坦化,形成填充满所述开口的第一键合垫501。采用相同的方法在所述第二键合层401和第二粘附层402内形成所述第一键合垫502。将所述第一键合垫501与第二键合垫502键合连接,可以实现所述第一器件层102和第二器件层302内的半导体器件之间的电连接。
所述第一键合垫501和第二键合垫502的材料可以是Cu、W等金属材料。所述第一键合层201和第一子键合层401内含有C,能够有效阻挡所述第一键合垫501和第二键合垫502的材料在键合界面发生扩散,从而提高所述半导体结构的性能。
上述具体实施方式,在基底表面形成粘附层、在粘附层表面形成键合层,所述粘附层的致密度大于键合层致密度,从而提高粘附层与键合层之间的粘附力。且所述键合层在键合后也能在键合表面具有较强的键合力,能够阻挡金属材料在键合界面的扩散,从而提高形成的半导体结构的性能。
上述具体实施方式的半导体结构形成方法还用于多片基底键合。
请参考图6,在本发明一具体实施方式中,还包括提供第三基底600,在所述第三基底600的一侧表面依次形成第三粘附层702、第三键合层701,在另一侧相对表面上依次形成第四粘附层802、第四键合层801;将所述第三键合层701与第一键合层201表面相对键合固定,将所述第四键合层801与第二键合层401表面键合固定,形成三层键合结构。
所述第三粘附层702和第四粘附层802的形成方法,请参考上述具体实施方式中,第一粘附层202的形成方法,在此不再赘述。所述第三键合层701和第四键合层801的形成方法,请参考上述具体实施方式中,第一键合层201的形成方法,在此不再赘述。
该具体实施方式中,还包括形成贯穿所述第三键合层701、第三粘附层702的第三键合垫703,形成贯穿所述第四键合层801、第四粘附层802的第四键合垫803,将所述第三键合垫703与第一键合垫501键合连接,将所述第四键合垫803与第二键合垫502键合连接。
在其他具体实施方式中,还可以采用上述方法形成四层以上的键合结构。
需说明的是,在本发明的技术方案中,半导体结构中各个基底内的半导体器件类型并不应局限于所给实施例,除了3D NAND之外,其可以为CMOS电路、CIS电路、TFT电路等等。
本发明的具体实施方式还提供一种半导体结构。
请参考图2,为本发明一具体实施方式的半导体结构的结构示意图。
所述半导体结构,包括:第一基底100;位于所述第一基底100表面的第一粘附层202;位于所述第一粘附层202表面的第一键合层200。
所述第一基底100包括第一半导体衬底101、形成于所述第一半导体衬底101表面的第一器件层102。
所述第一半导体衬底101可以为单晶硅衬底、Ge衬底、SiGe衬底、SOI或GOI等;根据器件的实际需求,可以选择合适的第一半导体衬底101,在此不作限定。该具体实施方式中,所述第一半导体衬底101为单晶硅晶圆。
所述第一器件层102包括形成于所述半导体衬底101上的半导体器件、连接所述半导体器件的金属互连结构、覆盖所述半导体器件以及金属互连结构的介质层等。所述第一器件层102可以为多层或单层结构。在一个具体实施方式中,所述第一器件层102包括介质层以及形成于介质层内的3D NAND结构。
所述第一粘附层202的材料为致密度大于所述第一键合层201致密度的介质材料。所述第一粘附层202的材料可以为氮化硅、氮氧化硅以及氧化硅中的至少一种,基于化学气相沉积工艺中采用的反应气体,以及具体产品的需求,所述第一粘附层202内还可以掺杂有O、H、P、F等元素中的至少一种。在一个具体实施方式中,所述第一粘附层202为具有高致密度的SiN。
所述第一键合层201的材料为包含C元素的介质材料,在一个具体实施方式中,所述第一键合层201主要包含Si、N和C。在其他具体实施方式中,基于化学气相沉积工艺中采用的反应气体,以及具体产品的需求,所述第一键合层201内还可以掺杂有Si、N、O、H、P、F等元素中的至少一种。所述第一键合层201的材料可以为掺碳氮化硅、掺碳氮氧化硅、掺氮碳氧化硅等。由于所述第一键合层201中含C元素,会导致第一键合层201的致密度较低,如果直接在所述第一基底表面形成所述第一键合层201,会导致与第一基底100表面之间的粘附力较弱。而本申请的具体实施方式中,所述第一键合层201与第一基底100之间形成有致密度更高的第一粘附层202,可以提高各层之间的粘附力。
通过控制所述第一键合层201和第一粘附层202的形成工艺参数,可以调整所述第一键合层201和第一粘附层202内各组分的浓度,从而对材料层之间粘附力以及所述第一键合层200的介电系数进行调整。
所述第一键合层201中的C能够有效提高所述第一键合层201在键合过程中,与其他键合层之间的键合力。C浓度越高,与其他键合层之间进行键合时产生的键合力越大。在一个具体实施方式中,所述第一键合层201中,C的原子浓度大于0,小于50%。在另一具体实施方式中,所述C的原子浓度大于35%。
由于不同材料层之间的粘附力与界面两侧的材料组分相关,材料组分越接近,粘附力越强。为了进一步增强所述第一粘附层202与所述第一器件层102之间的粘附力,所述第一粘附层202内的组分浓度随厚度逐渐发生变化,使得所述第一器件层102与所述第一粘附层202界面两侧的材料组分接近。在一个具体实施方式中,所述第一粘附层202内的Si的原子浓度随第一粘附层202厚度增加而逐渐改变。在其他具体实施方式中,根据所述第一器件层102表面材料的不同,所述第一粘附层202内的其他成分浓度也可以随厚度进行变化。在其他具体实施方式中,也可以使得第一粘附层202内的各元素的原子浓度在不同厚度位置处保持稳定不变,具有均匀分布的原子浓度。
为了进一步增强所述第一粘附层202与所述第一键合层201之间的粘附力,所述第一子键合层201内的组分浓度也可以随厚度逐渐变化,使得所述第一键合层201与所述第一粘附层202界面两侧的材料组分接近。在一个具体实施方式中,随着第一键合层201厚度的增加,第一键合层201内的C原子浓度随第一键合层201厚度增加而逐渐增大。在其他具体实施方式中,第一键合层201内的C的原子浓度随第一键合层201厚度增加而逐渐减小或者先逐渐增大再逐渐减小。在其他具体实施方式中,所述第一键合层201中各元素在不同厚度位置处保持稳定不变,具有均匀分布的原子浓度。
为了使得所述第一粘附层202整体具有较高的致密度,所述第一粘附层202的厚度不能过大。在一个具体实施方式中,所述第一粘附层202的厚度为
所述第一键合层201的厚度大于所述第一粘附层202的厚度,以确保在将所述第一键合层201与其他键合层进行键合时,所述第一键合层201具有足够的键合厚度。在一个具体实施方式中,所述第一键合层201的厚度大于
在其他具体实施方式中,所述第一键合层201还可以包括两层以上堆叠的子键合层,不同子键合层之间的材料可以相同也可以不同。
请参考图4,为本发明另一具体实施方式的半导体结构的示意图。
该具体实施方式中,所述半导体结构还包括:第二基底300,所述第二基底300表面形成有第二粘附层402和位于所述第二粘附层402表面的第二键合层401;所述第二键合层401与所述第一键合层201表面相对键合固定。
所述第二基底300包括第二半导体衬底301以及位于所述第二半导体衬底201表面的第二器件层302。
所述第二粘附层402的材料为致密度大于所述第二键合层401致密度的介质材料。所述第二粘附层402的材料可以为氮化硅、氮氧化硅以及氧化硅中的至少一种,基于化学气相沉积工艺中采用的反应气体,以及具体产品的需求,所述第二粘附层402内还可以掺杂有O、H、P、F等元素中的至少一种。
所述第二键合层401的材料为包含C元素的介质材料,在一个具体实施方式中,所述第二键合层401主要包含Si、N和C。在其他具体实施方式中,基于化学气相沉积工艺中采用的反应气体,以及具体产品的需求,所述第二键合层401内还可以掺杂有Si、N、O、H、P、F等元素中的至少一种。
所述第二粘附层402和所述第二键合层401的具体材料与结构请参考上述具体实施方式中的第一粘附层202和第一键合层201的描述,在此不再赘述。在一个具体实施方式中,所述第二粘附层402与第一粘附层202的材料、结构相同;所述第二键合层401和第一键合层201的结构、材料均相同。在一个具体实施方式中,所述第二粘附层402的厚度为第二键合层401的厚度大于/>
所述第二子键合层401与第一键合层201内均含有C,使得在键合界面上形成较多的硅氧键,具有较强的键合力。在一个具体实施方式中,所述第二子键合层401与第一键合层201之间的键合力大于1.7J/M2
在其他具体实施方式中,所述半导体结构可以包括三个以上的基底,相邻基底之间均通过本发明具体实施方式中的粘附层和键合层进行键合。
请参考图5,为发明另一具体实施方式的半导体结构的结构示意图。
该具体实施方式中,所述半导体结构还包括:贯穿所述第一键合层201和第一粘附层202的第一键合垫501;贯穿所述第二键合层401和第二粘附层402的第二键合垫502;所述第二键合层401表面与所述第一键合层201表面相对键合固定且所述第一键合垫501与第二键合垫502相对键合连接。
所述第一键合垫501和第二键合垫502可以分别连接至所述第一器件层102和第二器件层302内的半导体器件以及金属互连层。
所述第一键合垫501和第二键合垫502的材料可以是Cu、W等金属材料。所述第一键合层201和第二键合层401内含有C,能够有效阻挡所述第一键合垫501和第二键合垫502的材料在键合界面发生扩散,从而提高所述半导体结构的性能。
请参考图6,在本发明一具体实施方式中,所述半导体结构还包括第三基底600,位于所述第三基底600的一侧表面的第三粘附层702、位于第三粘附层702表面的第三键合层701,位于第三基底600的另一侧相对表面的第四粘附层802、位于第四粘附层802表面的第四键合层801;所述第三键合层701与第一键合层201表面相对键合固定,所述第四键合层801与第二键合层401表面键合固定,构成三层键合结构。
所述第三粘附层702和第四粘附层802的材料和结构,请参考上述具体实施方式中,第一粘附层202的材料和结构,在此不再赘述。所述第三键合层701和第四键合层801的材料和结构,请参考上述具体实施方式中,第一键合层201的处理和结构,在此不再赘述。
该具体实施方式中,所述半导体结构还包括贯穿所述第三键合层701、第三粘附层702的第三键合垫703,贯穿所述第四键合层801、第四粘附层802的第四键合垫803,所述第三键合垫703与第一键合垫501键合连接,所述第四键合垫803与第二键合垫502键合连接。
在其他具体实施方式中,所述半导体结构还可以为四层以上的键合结构。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。

Claims (11)

1.一种半导体结构,其特征在于,包括:
第一基底;
位于所述第一基底表面的第一粘附层;
位于所述第一粘附层表面的第一键合层,所述第一粘附层的致密度大于所述第一键合层的致密度,所述第一键合层的材料为包含C元素的介质材料,所述第一键合层中C的原子浓度随第一键合层厚度增加而增大,所述第一粘附层内的组分浓度随厚度逐渐变化,所述第一粘附层与所述第一基底界面两侧的材料组分接近;
第二基底,所述第二基底表面形成有第二粘附层和位于所述第二粘附层表面的第二键合层,所述第二粘附层的致密度大于所述第二键合层的致密度,所述第二键合层与所述第一键合层的材料相同,所述第二粘附层与所述第一粘附层的材料相同,所述第二键合层与所述第一键合层表面相对键合固定。
2.根据权利要求1所述的半导体结构,其特征在于,所述第一键合层还包括Si和N。
3.根据权利要求1所述的半导体结构,其特征在于,所述第一粘附层的材料包括氮化硅、氮氧化硅以及氧化硅中的至少一种。
4.根据权利要求1所述的半导体结构,其特征在于,所述第一粘附层的厚度为
5.根据权利要求1所述的半导体结构,其特征在于,所述第二粘附层的厚度为
6.根据权利要求1所述的半导体结构,其特征在于,还包括贯穿所述第一键合层和第一粘附层的第一键合垫;贯穿所述第二键合层和第二粘附层的第二键合垫;所述第一键合垫与第二键合垫相对键合连接。
7.一种半导体结构的形成方法,其特征在于,包括:
提供第一基底;
在所述第一基底表面形成第一粘附层;
对所述第一粘附层进行等离子体轰击,以提高致密度;
在所述第一粘附层表面形成第一键合层,所述第一粘附层的致密度大于所述第一键合层的致密度,所述第一键合层的材料为包含C元素的介质材料,所述第一键合层中C的原子浓度随第一键合层厚度增加而增大,所述第一粘附层内的组分浓度随厚度逐渐发生变化,使得所述第一粘附层与所述第一基底界面两侧的材料组分接近;
提供第二基底;
在所述第二基底表面形成第二粘附层和位于所述第二粘附层表面的第二键合层,所述第二粘附层的致密度大于所述第二键合层的致密度,所述第二键合层与所述第一键合层的材料相同,所述第二粘附层与所述第一粘附层的材料相同;
将所述第二键合层表面与所述第一键合层表面相对键合固定。
8.根据权利要求7所述的半导体结构的形成方法,其特征在于,进行所述等离子体轰击之前,所述第一粘附层含有H键;在所述等离子体轰击步骤中,采用含N等离子体进行轰击,以减少所述第一粘附层中的H键。
9.根据权利要求7所述的半导体结构的形成方法,其特征在于,所述第一键合层还包括Si和N。
10.根据权利要求7所述的半导体结构的形成方法,其特征在于,所述第一粘附层的材料包括氮化硅、氮氧化硅以及氧化硅中的至少一种。
11.根据权利要求7所述的半导体结构的形成方法,其特征在于,所述第一粘附层的厚度为
CN201880096617.4A 2018-06-29 2018-06-29 半导体结构及其形成方法 Active CN112567512B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311008314.1A CN117080201A (zh) 2018-06-29 2018-06-29 半导体结构及其形成方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2018/093693 WO2020000379A1 (zh) 2018-06-29 2018-06-29 半导体结构及其形成方法

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CN202311008314.1A Division CN117080201A (zh) 2018-06-29 2018-06-29 半导体结构及其形成方法

Publications (2)

Publication Number Publication Date
CN112567512A CN112567512A (zh) 2021-03-26
CN112567512B true CN112567512B (zh) 2023-09-01

Family

ID=68316571

Family Applications (2)

Application Number Title Priority Date Filing Date
CN202311008314.1A Pending CN117080201A (zh) 2018-06-29 2018-06-29 半导体结构及其形成方法
CN201880096617.4A Active CN112567512B (zh) 2018-06-29 2018-06-29 半导体结构及其形成方法

Family Applications Before (1)

Application Number Title Priority Date Filing Date
CN202311008314.1A Pending CN117080201A (zh) 2018-06-29 2018-06-29 半导体结构及其形成方法

Country Status (4)

Country Link
US (1) US10811380B2 (zh)
CN (2) CN117080201A (zh)
TW (1) TWI668860B (zh)
WO (1) WO2020000379A1 (zh)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020000377A1 (zh) * 2018-06-29 2020-01-02 长江存储科技有限责任公司 半导体结构及其形成方法
CN116364659A (zh) * 2018-06-29 2023-06-30 长江存储科技有限责任公司 半导体结构及其形成方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5526768A (en) * 1994-02-03 1996-06-18 Harris Corporation Method for providing a silicon and diamond substrate having a carbon to silicon transition layer and apparatus thereof
CN103839800A (zh) * 2012-11-20 2014-06-04 中国科学院微电子研究所 氮化硅制造方法
CN108122823A (zh) * 2016-11-30 2018-06-05 中芯国际集成电路制造(上海)有限公司 晶圆键合方法及晶圆键合结构

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6953984B2 (en) * 2000-06-23 2005-10-11 International Business Machines Corporation Hydrogenated oxidized silicon carbon material
JP4548828B2 (ja) * 2004-10-29 2010-09-22 Dowaホールディングス株式会社 金属被覆基板の製造方法
US7892648B2 (en) * 2005-01-21 2011-02-22 International Business Machines Corporation SiCOH dielectric material with improved toughness and improved Si-C bonding
JP5304536B2 (ja) * 2009-08-24 2013-10-02 ソニー株式会社 半導体装置
CN101956180B (zh) * 2010-07-14 2012-05-23 中国科学院电工研究所 一种减反射薄膜SiNx:H表面原位NH3等离子体处理方法
US8896125B2 (en) * 2011-07-05 2014-11-25 Sony Corporation Semiconductor device, fabrication method for a semiconductor device and electronic apparatus
US9443796B2 (en) * 2013-03-15 2016-09-13 Taiwan Semiconductor Manufacturing Company, Ltd. Air trench in packages incorporating hybrid bonding
JP6182661B2 (ja) 2014-02-18 2017-08-16 日本碍子株式会社 半導体用複合基板のハンドル基板および半導体用複合基板
KR102211143B1 (ko) * 2014-11-13 2021-02-02 삼성전자주식회사 반도체 장치 및 그 제조 방법
JP6486735B2 (ja) 2015-03-17 2019-03-20 東芝メモリ株式会社 半導体製造方法および半導体製造装置
KR102505856B1 (ko) * 2016-06-09 2023-03-03 삼성전자 주식회사 웨이퍼 대 웨이퍼 접합 구조체

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5526768A (en) * 1994-02-03 1996-06-18 Harris Corporation Method for providing a silicon and diamond substrate having a carbon to silicon transition layer and apparatus thereof
CN103839800A (zh) * 2012-11-20 2014-06-04 中国科学院微电子研究所 氮化硅制造方法
CN108122823A (zh) * 2016-11-30 2018-06-05 中芯国际集成电路制造(上海)有限公司 晶圆键合方法及晶圆键合结构

Also Published As

Publication number Publication date
CN112567512A (zh) 2021-03-26
CN117080201A (zh) 2023-11-17
US10811380B2 (en) 2020-10-20
TW202002285A (zh) 2020-01-01
TWI668860B (zh) 2019-08-11
WO2020000379A1 (zh) 2020-01-02
US20200006277A1 (en) 2020-01-02

Similar Documents

Publication Publication Date Title
CN112567495B (zh) 半导体结构及其形成方法
KR101120805B1 (ko) 수직의 웨이퍼 대 웨이퍼 상호접속을 제공하기 위한 금속 충진된 관통 비아 구조
CN112567506B (zh) 半导体结构及其形成方法
US20230005873A1 (en) Semiconductor structure and method of forming the same
CN112567512B (zh) 半导体结构及其形成方法
JP2005222994A (ja) 半導体装置及びその製造方法
US20220216178A1 (en) Semiconductor structure and method of forming the same
CN112635299A (zh) 低温沉积方法、半导体器件的键合方法和芯片
US20240153913A1 (en) 3d stacked packaging structure and manufacturing method thereof
TW202345239A (zh) 半導體封裝與其形成方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant