CN112565454A - Industrial equipment management method based on 5G multidimensional perception - Google Patents
Industrial equipment management method based on 5G multidimensional perception Download PDFInfo
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Abstract
The invention discloses a 5G multi-dimensional perception-based industrial equipment management method, which comprises the steps of setting a field management solution and platform function erection, wherein the field management solution is set to comprise remote cooperative processing, emergency item management and perception inspection, and the platform function erection comprises a comprehensive integrated management system, a production establishment monitoring center, an intermediate layer and a learning model; the remote cooperative processing comprises the remote processing of realizing the field problem through video, voice talkback and photos; the method fully utilizes the advanced technology of 5G transmission and multidimensional perception, breaks through the key technology of scientific and technological manufacturing of a batch of power generation enterprises, further strengthens the supporting role of informatization in scientific and technological transformation and technological innovation of power enterprises, promotes the application of a new generation of information technology in enterprise informatization construction, and improves the operation efficiency and service of enterprises and the efficiency of safety management.
Description
Technical Field
The invention relates to an industrial equipment management technology, in particular to an industrial equipment management method based on 5G multidimensional perception.
Background
At present, in various thermal power plants, hydraulic power plants, wind power generation and other industrial industries, technicians mostly perform inspection and treatment on-site equipment operation states, equipment operation parameters, on-site environments (such as sound changes, abnormal odor, ground water marks, oil leakage marks and the like) through watching, listening, smelling, touching, sensing and the like.
Safe and efficient production is the foundation and guarantee of enterprise development, safety production accidents are restrained, potential safety hazards are controlled, and production efficiency is improved through technical means such as big data, cloud computing, block chains, 5G and multi-dimensional sensing.
Disclosure of Invention
The invention aims to provide an industrial equipment management method based on 5G multidimensional perception so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a management method of industrial equipment based on 5G multidimensional perception comprises the steps of setting a field management solution and platform function erection, wherein the field management solution is set to comprise remote cooperative processing, emergency item management and perception inspection, and the platform function erection comprises a comprehensive integrated management system, a production establishment monitoring center, an intermediate layer and a learning model; the remote cooperative processing comprises the remote processing of realizing the field problem through video, voice talkback and photos; the emergency management comprises the step of realizing emergency management through a remote one-to-many video and voice cluster talkback function; the perception inspection comprises the technical inspection of the scene through modes of video, voice, photo, character input and the like; the method is characterized in that the temporary inspection or special maintenance operation mode is added to enhance inspection of equipment or units needing special maintenance on site; reading data of temperature, vibration analysis and the like measured on site; the problems found in the field work and the routing inspection effectiveness can be analyzed through technical means such as statistical analysis and trajectory analysis.
The perception is patrolled and examined and is still included: a. a mobile inspection system is established, visual recording is carried out on an inspection process through inspection based on-site perception intelligent wearable equipment, remote guidance and emergency are carried out through video or voice talkback, and the functions of real-time video and voice talkback, AR real-time data interaction, inspection supervision, inspection history, plan management and APP can be realized; b. the online data presentation, areas such as high-temperature high-voltage equipment and high-voltage equipment of the equipment can monitor the entering environment and the working condition through an online digital sensing system, and real-time dynamic data of the equipment data center is projected onto a display screen of the intelligent wearable equipment based on field sensing through an AR imaging technology and is compared with the field meter data of the equipment; c. the mobile terminal functions comprise five parts, namely trunking talkback, video return, audio and video call, contact and temporary grouping.
The comprehensive integrated management system adopts the HTML5 technology to help designers to realize the creation of an application system in a what you see is what you get mode in a visual mode, and enables actual equipment and process flows on site to correspond to each other one by one, and provides a seen data binding mechanism to reflect the operation condition of an industrial site in real time.
The equipment monitoring contained in the production monitoring center comprises a monitoring process position number and records the deviation reason; setting a target based on the field operation limit data; organizing information of process sites, equipment, target models and importance, and configuring different views for different people; recording the activity condition of each team in detail, and monitoring the interface of the task execution condition of each team; and judging the fault reason according to the accident replay.
The production real-time data visual monitoring system comprises big data analysis and sensitive data and a safety management system which are closely combined through an AR interaction system to assist production management, wherein monitoring comparison with PI data comprises big data analysis; daily coordination and intelligent work of production and operation of the whole power plant are supported; monitoring and comparing the actual data with DCS data by a worker; the cost of human resources such as equipment safety management is reduced; the running state of the unit can be conveniently mastered by a user in real time without the limitation of space and time.
Constructing big data analysis, wherein the data service comprises establishing a core database of an enterprise by taking equipment as a center; standardizing the coding system of an application system; the effective integration of an enterprise system is realized; the integrity and consistency of data are improved; unified data is provided for enterprise application systems.
Compared with the prior art, the invention has the beneficial effects that: the method fully utilizes the advanced technology of 5G transmission and multidimensional perception, breaks through the key technology of scientific and technological manufacturing of a batch of power generation enterprises, further strengthens the supporting role of informatization in scientific and technological transformation and technological innovation of power enterprises, promotes the application of a new generation of information technology in enterprise informatization construction, and improves the operation efficiency and service of enterprises and the efficiency of safety management.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "first", "second", and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the embodiment of the invention, the industrial equipment management method based on 5G multi-dimensional perception comprises the steps of setting a field management solution and platform function erection, wherein the step of setting the field management solution comprises remote cooperative processing, emergency item management and perception inspection, and the step of platform function erection comprises a comprehensive integrated management system, a production establishment monitoring center, an intermediate layer establishment and a learning model establishment.
The remote cooperative processing comprises the remote processing of realizing the field problem through video, voice talkback and photos; the emergency event management comprises the emergency management realized through a remote one-to-many video and voice cluster talkback function.
The perception inspection comprises the technical inspection of the scene through modes of video, voice, photo, character input and the like; the method is characterized in that the temporary inspection or special maintenance operation mode is added to enhance inspection of equipment or units needing special maintenance on site; reading data of temperature, vibration analysis and the like measured on site; the problems found in the field work and the routing inspection effectiveness can be analyzed through technical means such as statistical analysis and trajectory analysis.
Specifically, the perception is patrolled and examined and is still included: a. the mobile inspection system is established, visual recording of the inspection process is achieved through inspection based on the field sensing intelligent wearable device, remote guidance and emergency can be achieved through video or voice talkback, real-time video voice talkback, AR real-time data interaction, inspection supervision, inspection history, plan management and APP functions can be achieved.
b. On-line data presentation, areas such as equipment high temperature high pressure, high voltage equipment can monitor into environment and operating condition through online digital perception system, and real-time dynamic data of this equipment data center is projected on the display screen based on-the-spot perception intelligence wearing equipment through AR imaging technology, compares with equipment on-the-spot table meter data. (for example, comparing the data of the primary outlet pressure gauge of a pump with the data uploaded by an outlet pressure transmitter, if the difference is large, a defect is generated.)
Static data of the equipment data center such as work ticket data, defect data and transaction data can be projected to a display screen of intelligent wearable equipment based on field perception through an AR imaging technology, inspection personnel can be assisted to master the field condition of the equipment in real time, and needed relevant multidimensional perception data (temperature, pressure and vibration noise) are transmitted back to the equipment data center, so that equipment experts can master the field condition at the first time, and faults are analyzed through data comparison for many times, and the defect elimination of the equipment is completed.
The intelligent wearable device based on field perception can return the defect operation field image records of experienced maintenance experts to the device data center, and the defect operation field image records are used as a defect processing image knowledge base through device expert scoring. When similar defects are processed next time, the maintainer calls the record as an operation reference to solve the problem.
When the maintainer is dealing with the difficult and complicated defect, the maintainer can also call the equipment expert for remote support by using the 5G low-delay data signal through the mobile equipment, and the equipment expert can watch the on-site picture to guide the work in a mobile phone, a computer and other modes.
And constructing a data warehouse taking the equipment as a center, and integrating dynamic data and static data, wherein the dynamic data comprises an equipment asset data model built by an AF system, the static data comprises contents such as equipment accounts, equipment transaction, defects, work ticket operation tickets and the like, and related data of the integrated ERP system comprises management data such as project management data, process approval data and the like. The data in the data warehouse is classified according to structuralization and unstructured, and the storage capacity of the data warehouse is effectively utilized.
The ERP production data is combined with important attention equipment to collect field perception (infrared temperature and vibration noise) when field inspection personnel inspects the data, static data such as work ticket data, defect data and abnormal data of the equipment data center can be projected onto a display screen of intelligent wearable equipment based on the field perception through an AR imaging technology to assist the inspection personnel to master the field condition of the equipment in real time, required relevant multidimensional perception data (temperature, pressure and vibration noise) are returned to an equipment data center, so that equipment experts can master the field condition at the first time, accumulated field perception data are compared with auxiliary experts to analyze faults through an artificial intelligent algorithm engine, and the defect elimination of the equipment is completed.
c. The mobile terminal functions comprise five parts of trunking talkback, video return, audio and video call, contact persons and temporary grouping, wherein the trunking talkback comprises the following steps: the real-time talkback can be realized based on a 4G/5G or WIFI network environment, the real-time talkback is not limited by regions, 100 persons/groups are supported to the maximum extent, and the priority is divided according to the management/use authority; video return: the sensing terminal can actively return the video to the command center in real time, and the command center can remotely turn on a camera of the sensing terminal to return the video or the image; when the network state is not good, if the sensing terminal selects a return signal, the terminal can automatically return when the network condition returns to a good state; the perception terminal can send the video or the image to other terminals or a command center, or simultaneously send the video or the image to a plurality of terminals; audio and video communication: talkback through PTT (push-to-talk) user group members, voice or video calls can be initiated by one key; the system is erected in a data network channel, has low consumption flow and does not occupy the conversation time at all; the contact person: the talkback supports freely adding local contact persons through PTT, and can remotely synchronize the contact persons at the server end through PTT; temporary grouping: and through the contact person list in the group, the multi-party voice talkback is freely selected and established, and the members are invited to join at any time in the conference.
The platform function is erect to synthesize application industry thing networking, data fusion transmission exchange, cloud computing, the AR technique, 5G, big data, techniques such as deep learning, fuse industry infrastructure and IT infrastructure, integrate all information through a visual platform, and carry out science and technology decision on this basis, IT is digital, the science and technology ization, visual system flow management, on the one hand can simplify operation personnel's work, reduce the human cost, on the other hand can ensure equipment safety, promote the operating quality, realize that equipment state monitoring and abnormal state report to the police, improve the equipment daily standardization of patrolling and examining, monitoring when equipment carries out the real condition, early warning in advance.
The comprehensive integrated management system can be communicated with an enterprise production system and an information management system, so that application linkage and data fusion among all services are realized, and the production safety management efficiency is improved. The latest HTML5 technology is adopted to help designers to realize the creation of an application system in a visible and ready-to-see manner in a visual manner, actual equipment and process flows on site are in one-to-one correspondence, a visible data binding mechanism is provided, and the operation condition of an industrial site is reflected in real time.
Establishing a production monitoring center, displaying an enterprise production process panoramic image through a large screen, a webpage and the like, realizing the real-time display of each production link and equipment state, and the themes of multidimensional analysis of production operation, enterprise development and the like, wherein the equipment monitoring comprises monitoring process position numbers and recording the deviation reasons; setting targets, such as safety, environmental, and operational performance limits, based on field operational limit data; organizing information of process sites, equipment, target models and importance, and configuring different views for different people; recording the activity condition of each team in detail, and monitoring the interface of the task execution condition of each team; and judging the fault reason according to the accident replay.
The production real-time data visual monitoring system is used as an intermediate layer of a production process control system and an operation management system, provides real-time, complete and reliable real-time data and application for realizing comprehensive informatization, and realizes fusion and application deepening of production automation and management informatization; the monitoring and comparison with PI data comprises big data analysis, perception data and a safety management system are closely combined through an AR interaction system, and production management is assisted; daily coordination and intelligent work of production and operation in the whole industrial field are supported; monitoring and comparing the actual data with DCS data by a worker; the cost of human resources such as equipment safety management is reduced; the running state of the unit can be conveniently mastered by a user in real time without the limitation of space and time.
Establishing a voiceprint analysis deep learning model based on big data analysis, realizing a continuous learning type intelligent learning model by taking normal running voiceprints of all parts under different working conditions as a model, and identifying whether defects exist or not by comparing and analyzing the voiceprint analysis deep learning model with real-time voiceprint data of the parts acquired by wearable equipment; the data service comprises establishing a core database of an enterprise by taking equipment as a center; standardizing the coding system of an application system; the effective integration of an enterprise system is realized; the integrity and consistency of data are improved; unified data is provided for enterprise application systems.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. A management method of industrial equipment based on 5G multidimensional perception is characterized by comprising two steps of setting a field management solution and platform function erection, wherein the field management solution is set to comprise remote cooperative processing, emergency item management and perception inspection, and the platform function erection comprises a comprehensive integrated management system, a production establishment monitoring center, an intermediate layer and a learning model; the remote cooperative processing comprises the remote processing of realizing the field problem through video, voice talkback and photos; the emergency management comprises the step of realizing emergency management through a remote one-to-many video and voice cluster talkback function; the perception inspection comprises the technical inspection of the scene through modes of video, voice, photo, character input and the like; the method is characterized in that the temporary inspection or special maintenance operation mode is added to enhance inspection of equipment or units needing special maintenance on site; reading data of temperature, vibration analysis and the like measured on site; the problems found in the field work and the routing inspection effectiveness can be analyzed through technical means such as statistical analysis and trajectory analysis.
2. The industrial equipment management method based on 5G multi-dimensional perception according to claim 1, wherein the perception patrol further comprises: a. establishing a mobile inspection system; b. presenting online data; c. mobile terminal functions.
3. The industrial equipment management method based on 5G multidimensional perception according to claim 2, wherein the mobile terminal functions comprise five parts of trunking talkback, video backhaul, audio and video call, contact and temporary grouping.
4. The industrial equipment management method based on 5G multidimensional perception according to claim 1, wherein the integrated management system adopts HTML5 technology to visually help designers to create application systems in a WYSIWYG (what you see is what you get) manner, so as to correspond actual equipment and process flows on site one to one, and provide a seen data binding mechanism to reflect the operation conditions of the industrial site in real time.
5. The industrial equipment management method based on 5G multidimensional perception according to claim 4, wherein the equipment monitoring included in the established production monitoring center comprises monitoring process bit numbers and recording the reasons of deviation; setting a target based on the field operation limit data; organizing information of process sites, equipment, target models and importance, and configuring different views for different people; recording the activity condition of each team in detail, and monitoring the interface of the task execution condition of each team; and judging the fault reason according to the accident replay.
6. The industrial equipment management method based on 5G multidimensional perception according to claim 5, characterized in that the production real-time data visualization monitoring system, wherein the monitoring comparison with PI data comprises big data analysis, the perception data is closely combined with a safety management system through an AR interaction system to assist production management; daily coordination and intelligent work of production and operation of the whole power plant are supported; monitoring and comparing the actual data with DCS data by a worker; the cost of human resources such as equipment safety management is reduced; the running state of the unit can be conveniently mastered by a user in real time without the limitation of space and time.
7. The industrial equipment management method based on 5G multidimensional perception according to claim 6, wherein the building of big data analysis, wherein the data service comprises building a core database which is centered on equipment of an enterprise; standardizing the coding system of an application system; the effective integration of an enterprise system is realized; the integrity and consistency of data are improved; unified data is provided for enterprise application systems.
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