CN112563020B - Full-automatic magnetic ring winding machine - Google Patents
Full-automatic magnetic ring winding machine Download PDFInfo
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- CN112563020B CN112563020B CN202011567960.8A CN202011567960A CN112563020B CN 112563020 B CN112563020 B CN 112563020B CN 202011567960 A CN202011567960 A CN 202011567960A CN 112563020 B CN112563020 B CN 112563020B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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Abstract
The invention relates to a full-automatic magnetic ring winding machine, and belongs to the technical field of winding equipment. The magnetic storage ring clamping device comprises a small main board, a magnetic storage ring opening and closing mechanism, a magnetic ring clamping mechanism, a magnetic ring supply mechanism and a wire inlet mechanism; the magnetic storage ring is installed on the small main board through a guide wheel, a magnetic storage ring opening and closing mechanism used for opening or closing the magnetic storage ring is arranged on the small main board, a magnetic ring clamping mechanism used for fixing the position of a magnetic ring is arranged on the side of the small main board, a magnetic ring supply mechanism used for installing the magnetic ring on the magnetic ring clamping mechanism or taking the magnetic ring out of the magnetic ring clamping mechanism is arranged on the rear portion of the small main board, and a wire inlet mechanism used for conveying a wire to the magnetic storage ring is arranged on the left side of the magnetic storage ring. The full-automatic magnetic ring winding machine provided by the invention realizes automatic integrated production of the whole magnetic ring winding process, gets rid of dependent product production by means of manual winding, reduces the product processing cost and improves the production efficiency.
Description
Technical Field
The invention belongs to the technical field of winding equipment, and particularly relates to a full-automatic magnetic ring winding machine.
Background
The magnetic ring winding machine is equipment for winding wires on a magnetic ring to manufacture electronic components such as inductors, most of the existing magnetic ring winding processes are manual or semi-automatic production, more workers are needed, the efficiency is low, the production cost is high, and the production requirements cannot be met.
Disclosure of Invention
In order to solve the problems, the invention provides a full-automatic magnetic ring winding machine. The automatic integrated production of the whole process of magnetic ring winding can be realized, the production of dependent products by means of manual winding is eliminated, the product processing cost is reduced, and the production efficiency is improved.
In order to achieve the purpose, the invention is implemented according to the following technical scheme:
the full-automatic magnetic ring winding machine comprises a small main board, a magnetic ring storage ring opening and closing mechanism, a magnetic ring clamping mechanism, a magnetic ring supply mechanism and a wire inlet mechanism; the magnetic storage ring is installed on the small main board through the guide wheel, the guide wheel is in belt transmission connection with a motor I installed on the small main board, the edge sliding device is connected to the magnetic storage ring in a sliding mode, a magnetic storage ring opening and closing mechanism used for opening or closing the magnetic storage ring is arranged on the small main board, a magnetic ring clamping mechanism used for fixing the position of a magnetic ring is arranged on the side of the small main board, a magnetic ring supply mechanism used for installing the magnetic ring on the magnetic ring clamping mechanism or taking the magnetic ring out of the magnetic ring clamping mechanism is arranged on the rear portion of the small main board, and a wire inlet mechanism used for conveying a wire to the magnetic storage ring is arranged on the left side of the magnetic storage ring.
Preferably, the wire storage ring opening and closing device comprises an eccentric shaft, a driven guide wheel, a rotary cylinder, a cylinder I and a controller; the eccentric shaft is movably arranged on the small main board, a driven guide wheel is rotatably arranged at the front end of the eccentric shaft, a clamping groove matched with the wire storage ring is formed in the driven guide wheel, the other end of the eccentric shaft is connected with a rotary cylinder, and a cylinder I for driving the rotary cylinder to move forwards is arranged behind the rotary cylinder; the small main board is provided with a photoelectric sensor used for detecting a loop opening of the wire storage loop, the photoelectric sensor is connected with a signal input end of a controller, and a signal output end of the controller is respectively connected with a rotary cylinder, a cylinder I and a motor I.
Preferably, the magnetic ring clamping mechanism comprises an installation frame, a rubber wheel and an air cylinder XII; a sliding groove is formed in the middle of the top surface of the mounting frame, a middle clamping rod is connected in the sliding groove in a sliding mode, and the middle clamping rod is driven to move along the sliding groove through an air cylinder XII arranged on the mounting frame; two sides of the mounting frame are respectively hinged with two lateral clamping rods, the two lateral clamping rods are symmetrical about the middle clamping rod, the end parts of the middle clamping rod and the lateral clamping rods on the same side are respectively rotatably provided with a rubber wheel, the free ends of the lateral clamping rods are hinged with one end of a connecting rod, and the other end of the connecting rod is hinged with the free end of the middle clamping rod; the bottom surface of the mounting frame is provided with a motor II, and the motor II is connected with the rubber wheel through universal driving parts respectively.
Preferably, the magnetic ring supply mechanism comprises a vibration disc, a linear module and a cylinder clamping jaw I, a cylinder II for horizontally carrying a magnetic ring is horizontally arranged on the side of the vibration disc, a cylinder III for vertically carrying the magnetic ring is arranged on a piston rod of the cylinder II, and a magnet for adsorbing the magnetic ring is arranged on a piston rod of the cylinder III; and the cylinder clamping jaw I for clamping the magnetic ring is fixedly arranged on the cylinder IV, and the cylinder III is fixedly arranged on the linear module.
Preferably, the wire inlet mechanism comprises a wire storage and inlet assembly for hanging an incoming wire into the wire storage ring, a wire winding and hanging assembly for hanging the incoming wire into the edge slider, and a wire end processing assembly for cutting the end of the incoming wire; the wire storage and inlet assembly is arranged on the left side of the wire storage ring, the wire winding and hanging assembly is arranged in front of the wire storage ring, and the wire end processing assembly is arranged on the right side of the wire storage ring.
Preferably, the wire storage and inlet assembly comprises a synchronous belt module, a wire hanging needle, a cylinder clamping jaw II and a mounting plate; the synchronous belt module is erected above the wire storage ring, the synchronous belt module is provided with a motor III, an output shaft of the motor III is provided with a wire hanging needle, the end part of the wire hanging needle is provided with a wire clamping seam, and the wire hanging needle is tangent to the top of the wire storage ring during wire hanging; a mounting plate which is positioned on the same plane with the thread hanging needle is arranged below the middle part of the synchronous belt module, a thread passing block is arranged on the mounting plate, and a pneumatic scissors I is arranged on the side of the outlet end of the thread passing block; the mounting panel side be equipped with cylinder clamping jaw II, when cylinder clamping jaw II is closed, clip from crossing the line that the line piece was derived, II bottoms of cylinder clamping jaw are equipped with and are used for driving its cylinder VI that reciprocates.
Preferably, wire winding and hanging assembly include locating rod, crochet hook I, crochet hook II, locating rod horizontal installation in the front side of wire storage ring, the locating rod is connected with the piston rod of cylinder VII, when cylinder VII extended, the locating rod withstood the limit and slided the ware, the locating rod left and right sides is equipped with crochet hook I and crochet hook II respectively, I fixed installations of crochet hook are on cylinder VIII's piston rod and to the inclined setting in the front side below, II fixed mounting of crochet hook are on cylinder IX's piston rod and to the inclined setting in the below of the right side.
Preferably, the thread end processing assembly comprises a brush and a pneumatic scissors II; the brush is fixedly arranged on a piston rod of a cylinder X for driving the brush to brush towards the wire storage ring from the side; the pneumatic scissors II are positioned in front of the wire storage ring and fixedly arranged on a piston rod of the cylinder XI.
Preferably, the device also comprises a waste wire removing mechanism arranged in front of the wire storage ring; the waste wire removing mechanism comprises a height adjusting cylinder, a connecting frame, a cutter driving cylinder, a fixed cutter and a movable cutter; the connecting frame bottom be equipped with and be used for driving its altitude mixture control cylinder that reciprocates, be equipped with cutter on the connecting frame side and drive actuating cylinder, the piston rod that cutter drove actuating cylinder passes through the connecting rod and is connected with moving the sword, move the sword below and match and be equipped with the stationary knife, stationary knife fixed mounting is on the connecting frame.
Preferably, the movable blade comprises a connecting part, a guide part and a blade part; the two ends of the guide part are respectively provided with a connecting part and a cutting edge part, the bottom surface of the guide part is matched with the top surface of the fixed cutter, and the cutting edge part is provided with a vertical cutting edge I and an extrusion surface I; the movable knife is 7-shaped, the end face parallel to the extrusion face I is an extrusion face II, and a cutting edge II capable of shearing with the cutting edge I is arranged on the extrusion face II.
The invention has the beneficial effects that:
the full-automatic magnetic ring winding machine provided by the invention realizes automatic integrated production of the whole magnetic ring winding process, gets rid of dependent product production by means of manual winding, reduces the product processing cost and improves the production efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of the wire storage ring opening and closing mechanism of the present invention;
FIG. 3 is a schematic view of the driven idler drive of the present invention;
FIG. 4 is a schematic perspective view of a magnetic ring clamping mechanism according to the present invention;
FIG. 5 is a top view of the magnetic ring clamping mechanism of the present invention;
FIG. 6 is a front view of the universal drive of the present invention;
FIG. 7 is a schematic perspective view of the magnetic ring supply mechanism of the present invention;
FIG. 8 is a perspective view of the wire storage inlet assembly of the present invention;
FIG. 9 is a schematic view of the mounting plate installation of the present invention;
FIG. 10 is a perspective view of the wire winding and hanging assembly of the present invention;
FIG. 11 is a schematic view of a positioning rod and edge runner of the present invention;
FIG. 12 is a perspective view of the thread end processing assembly of the present invention;
FIG. 13 is a schematic view of the scrap line removal mechanism installation of the present invention;
FIG. 14 is a perspective view of the scrap wire removing mechanism of the present invention;
FIG. 15 is a schematic view of the movable blade of the present invention engaged with a stationary blade;
FIG. 16 is an exploded view of the moving and stationary blades of the present invention;
in the picture 1-16, 1-small main board, 2-wire storage ring, 2-1 guide wheel, 2-2 side sliding device, 2-3 motor I, 3-wire storage ring opening and closing mechanism, 3-1 eccentric shaft, 3-2 driven guide wheel, 3-3 rotary cylinder, 3-4 cylinder I, 3-5 controller, 3-6 clamping groove, 3-7 photoelectric sensor, 4-magnetic ring clamping mechanism, 4-1 mounting rack, 4-2 rubber wheel, 4-3 cylinder XII, 4-4 chute, 4-5 middle clamping rod, 4-6 side clamping rod, 4-7 universal driving part, 4-7-1 driving sleeve I, 4-7-2 driving sleeve II, 4-7-3 universal connecting rod, 4-8 connecting rod, 4-9 motor II, 5-magnetic ring feeding mechanism, 5-1 vibrating disk, 5-2 linear module, 5-3 cylinder clamping jaw I, 5-4 cylinder II, 5-5 cylinder III, 5-6 magnet, 5-7 cylinder IV, 6-wire inlet mechanism, 6-1 wire storage wire inlet assembly, 6-1-1 synchronous belt module, 6-1-2 wire hanging needle, 6-1-3 cylinder clamping jaw II, 6-1-4 mounting plate, 6-1-5 motor III, 6-1-6 wire clamping seam, 6-1-7 wire passing block, 6-1-8 pneumatic scissors I, 6-1-81 shell, 6-1-82 scissors, 6-1-83 cylinder V, 6-1-9 cylinder VI, 6-2 winding and wire hanging component, 6-2-1 positioning rod, 6-2-2 crochet hook I, 6-2-3 crochet hook II, 6-2-4 cylinder VII, 6-2-5 cylinder VIII, 6-2-6 cylinder IX, 6-3 wire end processing component, 6-3-1 hairbrush, 6-3-2 pneumatic scissors II, 6-3-3 cylinder X, 6-3-4 cylinder XI, 7-waste wire removing mechanism, 7-1 height adjusting cylinder, 7-2 connecting frame, 7-3 cutter driving cylinder, 7-4 fixed cutter, 7-4-1 cutting edge II, 7-4-2 extrusion surface II, 7-5 movable cutter, 7-5-1 connecting part, 7-5-2 guiding part, 7-5-3 cutting edge parts, 7-5-4 cutting edges I and 7-5-5 extrusion surfaces I.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to facilitate understanding of the skilled person.
As shown in fig. 1, the full-automatic magnetic ring winding machine includes a small main board 1, a magnetic ring storage ring 2, a magnetic ring storage ring opening and closing mechanism 3, a magnetic ring clamping mechanism 4, a magnetic ring supply mechanism 5, and a wire feeding mechanism 6; the magnetic storage ring is characterized in that the magnetic storage ring 2 is installed on the small main board 1 through a guide wheel 2-1, the guide wheel 2-1 is in belt transmission connection with a motor I2-3 installed on the small main board 1, an edge sliding device 2-2 is connected onto the magnetic storage ring 2 in a sliding mode, a magnetic storage ring opening and closing mechanism 3 used for opening or closing the magnetic storage ring 2 is arranged on the small main board 1, a magnetic ring clamping mechanism 4 used for fixing the position of a magnetic ring is arranged on the side of the small main board 1, a magnetic ring supply mechanism 5 used for installing the magnetic ring on the magnetic ring clamping mechanism 4 or taking the magnetic ring out of the magnetic ring clamping mechanism 4 is arranged on the rear portion of the small main board 1, a wire inlet mechanism 6 used for conveying a wire to the magnetic storage ring 2 is arranged on the left side of the magnetic storage ring 2, and the motor I2-3 is obtained through commercial purchase by adopting a servo motor. When the magnetic ring winding machine works, the wire storage ring opening and closing mechanism 3 opens the wire storage ring 2 from the ring opening position, then the magnetic ring supply mechanism 5 conveys a magnetic ring to be wound to the magnetic ring clamping mechanism 4 to position the magnetic ring, and then the wire storage ring opening and closing mechanism 3 closes the opening of the wire storage ring 2; the wire inlet mechanism 6 sends the incoming wire into the wire storage ring 2, the motor I2-3 drives the wire storage ring 2 to rotate clockwise, the wire is stored in the wire storage ring 2, the wire storage is finished, and the motor I2-3 drives the wire storage ring 2 to rotate anticlockwise to wind the wire on the magnetic ring; after winding, the wire storage ring opening and closing mechanism 3 opens the wire storage ring 2 from the ring opening position, and the magnetic ring supply mechanism 5 takes out the magnetic ring with the wound wire. The steps are repeated continuously, automatic integrated production of the whole magnetic ring winding process is achieved, production of dependent products is avoided depending on a manual winding mode, product processing cost is reduced, and production efficiency is improved.
As shown in fig. 2 and 3, the wire storage ring opening and closing device comprises an eccentric shaft 3-1, a driven guide wheel 3-2, a rotary cylinder 3-3, a cylinder I3-4 and a controller 3-5; the eccentric shaft 3-1 is movably mounted on the small main board 1, the front end of the eccentric shaft 3-1 is rotatably provided with a driven guide wheel 3-2, the driven guide wheel 3-2 is provided with a clamping groove 3-6 matched with the wire storage ring 2, the other end of the eccentric shaft 3-1 is connected with a rotary cylinder 3-3, and a cylinder I3-4 for driving the rotary cylinder 3-3 to move forwards is arranged behind the rotary cylinder 3-3; the small main board 1 is provided with a photoelectric sensor 3-7 for detecting the loop opening of the storage loop 2, the photoelectric sensor 3-7 is connected with a signal input end of a controller 3-5, a signal output end of the controller 3-5 is respectively connected with a rotary cylinder 3-3, a cylinder I3-4 and a motor I2-3, when the storage loop 2 is opened, the loop opening position is detected by the photoelectric sensor 3-7 when the loop opening position passes through the photoelectric sensor 3-7 in the rotation process of the storage loop 2, so that the loop opening position of the storage loop 2 is obtained, the photoelectric sensor 3-7 transmits the loop opening position of the storage loop 2 to the controller 3-5, the controller 3-5 controls the motor I2-3 to stop rotating according to an input signal, the storage loop 2 stops rotating along with the loop opening position, and the loop opening position of the storage loop 2 just stops at a designated position, namely, the lower left of a driven guide wheel 3-2, a controller 3-5 controls a rotary cylinder 3-3 to rotate, the rotary cylinder 3-3 drives an eccentric shaft 3-1 to rotate, so that a wire storage ring 2 is opened from a ring opening, finally, the controller 3-5 controls a cylinder I3-4 to extend, the wire storage ring 2 is pushed forwards through the eccentric shaft 3-1 and the driven guide wheel 3-2, two ports at the ring opening of the wire storage ring 2 are staggered, a magnetic ring is conveniently placed in the wire storage ring 2, and a clamping groove 3-6 is formed, so that the wire storage ring 2 cannot be separated from the driven guide wheel 3-2 when the ring opening of the wire storage ring 2 is staggered, and smooth dislocation of the ring opening of the wire storage ring 2 is ensured; when the wire storage ring 2 is closed, the controller 3-5 sequentially controls the air cylinder I3-4 and the rotary air cylinder 3-3 to reset, and the wire storage ring 2 is restored to a closed state through plastic deformation.
As shown in fig. 4-6, the magnetic ring clamping mechanism 4 comprises an installation frame 4-1, a rubber wheel 4-2 and an air cylinder xii 4-3; a sliding groove 4-4 is formed in the middle of the top surface of the mounting frame 4-1, a middle clamping rod 4-5 is connected in the sliding groove 4-4 in a sliding mode, and the middle clamping rod 4-5 is driven to move along the sliding groove 4-4 through an air cylinder XII 4-3 arranged on the mounting frame 4-1; two sides of the mounting frame 4-1 are respectively hinged with two lateral clamping rods 4-6, the two lateral clamping rods 4-6 are symmetrical relative to the middle clamping rod 4-5, the end parts of the middle clamping rod 4-5 and the lateral clamping rods 4-6 at the same side are respectively rotatably provided with a rubber wheel 4-2, the free end of the lateral clamping rod 4-6 is hinged with one end of a connecting rod 4-8, and the other end of the connecting rod 4-8 is hinged with the free end of the middle clamping rod 4-5; the bottom surface of the mounting frame 4-1 is provided with a motor II 4-9, the motor II 4-9 is connected with a rubber wheel 4-2 through universal driving parts respectively, the motor II 4-9 adopts a stepping motor, the left end of the middle clamping rod 4-5 is hinged with a connecting pin, the lower end of the connecting pin is connected with a piston rod of the air cylinder XII 4-3, the air cylinder XII 4-3 drives the middle clamping rod 4-5 to move along the sliding groove 4-4 through the connecting pin, and the connecting rod 4-8 takes the connecting pin as a hinged shaft to realize hinging with the middle clamping rod 4-5. When the cylinder XII 4-3 extends, the middle clamping rod 4-5 is driven to move backwards, the side clamping rods 4-6 are driven to rotate through the connecting rods 4-8, so that the three rubber wheels 4-2 are separated and opened, and a magnetic ring can be placed between the three rubber wheels 4-2; when the air cylinder XII 4-3 is shortened, the middle clamping rod 4-5 is driven to move forwards, the side clamping rods 4-6 are driven to rotate through the connecting rods 4-8, and therefore the three rubber wheels 4-2 are close to each other, and the magnetic ring is clamped tightly. The universal driving part consists of a driving sleeve I4-7-1, a driving sleeve II 4-7-2 and a universal connecting rod 4-7-3, the driving sleeve II 4-7-2 is rotatably arranged on the mounting frame 4-1 and is in belt transmission connection with the motor II 4-9, the driving sleeve I4-7-1 is arranged below the rubber wheel 4-2 and rotates synchronously with the rubber wheel 4-2, the driving sleeve I4-7-1 and the driving sleeve II 4-7-2 are provided with clamping grooves 3-6, two ends of the universal connecting rod 4-7-3 are respectively clamped with the driving sleeve I4-7-1 and the driving sleeve II 4-7-2, so that the transmission between the motor II 4-9 and the rubber wheel 4-2 is realized, when winding is carried out, the motor II 4-9 drives the rubber wheel 4-2 to rotate through the universal driving part, thereby driving the magnetic ring to rotate and enabling the wire to be uniformly wound on the magnetic ring.
As shown in fig. 7, the magnetic ring supply mechanism 5 comprises a vibration disc 5-1, a linear module 5-2 and a cylinder clamping jaw i 5-3, wherein a cylinder ii 5-4 for horizontally carrying a magnetic ring is horizontally arranged on the side of the vibration disc 5-1, a cylinder iii 5-5 for vertically carrying the magnetic ring is arranged on a piston rod of the cylinder ii 5-4, and a magnet 5-6 for adsorbing the magnetic ring is arranged on a piston rod of the cylinder iii 5-5; the air cylinder clamping jaw I5-3 used for clamping the magnetic ring is fixedly arranged on the air cylinder IV 5-7, the air cylinder III is fixedly arranged on the linear module 5-2, when the magnetic ring is placed, the vibration disc 5-1 arranges the magnetic ring on the discharge port in order, the air cylinder III 5-5 extends to adsorb the magnetic ring, then the air cylinder III 5-5 shortens, and the magnetic ring is taken out from the discharge port of the vibration disc 5-1; and (3) extending the air cylinder II 5-4, conveying the magnetic ring to a position right above a clamping station of the magnetic ring clamping mechanism 4, extending the air cylinder III 5-5, placing the magnetic ring into the clamping station of the magnetic ring clamping mechanism 4, clamping the magnetic ring by the magnetic ring clamping mechanism 4, and then sequentially shortening the air cylinder III 5-5 and the air cylinder II 5-4 to reset to complete the supply of the magnetic ring. When the magnetic ring is taken out, the linear module 5-2 drives the air cylinder clamping jaw I5-3 to move towards the magnetic ring to reach a designated position, the air cylinder clamping jaw I5-3 is closed to clamp the wound magnetic ring, then the air cylinder IV 5-7 extends to take the wound magnetic ring out of the magnetic ring clamping mechanism 4, finally the linear module 5-2 drives the air cylinder clamping jaw I5-3 to leave the winding area to reset, the air cylinder clamping jaw I5-3 is opened, and the wound magnetic ring is put down.
The wire inlet mechanism 6 comprises a wire storage and inlet assembly 6-1 for hanging an incoming wire into the wire storage ring 2, a wire winding and hanging assembly 6-2 for hanging the incoming wire into the edge sliding device 2-2, and a wire end processing assembly 6-3 for cutting the end of the incoming wire; the wire storage and inlet assembly 6-1 is arranged on the left side of the wire storage ring 2, the wire winding and hanging assembly 6-2 is arranged in front of the wire storage ring 2, and the wire end processing assembly 6-3 is arranged on the right side of the wire storage ring 2, so that when the wire storage ring is in work, the wire inlet is hung in the wire storage ring 2 through the wire winding and hanging assembly 6-2, and then the wire storage ring 2 rotates clockwise for a certain angle, the wire end of the wire inlet is rotated to the wire end processing assembly 6-3, the wire end is cut off, the equipment halt fault caused by throwing the wire end in the rotation process of the wire storage ring 2 is avoided, and the smooth completion of wire winding is ensured; then the wire storage ring 2 continues to rotate clockwise until the wire storage is finished; the winding and hanging assembly 6-2 is used for hanging the incoming line into the edge sliding device 2-2, positioning the incoming line, and then the line storage ring 2 rotates anticlockwise to perform winding operation.
As shown in fig. 8-11, the wire storage and inlet assembly 6-1 comprises a synchronous belt module 6-1-1, a wire hanging needle 6-1-2, a cylinder clamping jaw II 6-1-3 and a mounting plate 6-1-4; the synchronous belt module 6-1-1 is erected above the wire storage ring 2, the synchronous belt module 6-1-1 is provided with a motor III 6-1-5, an output shaft of the motor III 6-1-5 is provided with a wire hanging needle 6-1-2, the end part of the wire hanging needle 6-1-2 is provided with a wire clamping seam 6-1-6, and the wire hanging needle 6-1-2 is tangent to the top of the wire storage ring 2 during wire hanging; a mounting plate 6-1-4 which is positioned on the same plane as the thread hanging needle 6-1-2 is arranged below the middle part of the synchronous belt module 6-1-1, a thread passing block 6-1-7 is arranged on the mounting plate 6-1-4, and a pneumatic scissors I6-1-8 is arranged on the side of a wire outlet end of the thread passing block 6-1-7; and an air cylinder clamping jaw II 6-1-3 is arranged on the side of the mounting plate 6-1-4, when the air cylinder clamping jaw II 6-1-3 is closed, a wire led out from the wire passing block 6-1-7 is clamped, and an air cylinder VI 6-1-9 for driving the air cylinder clamping jaw II 6-1-3 to move up and down is arranged at the bottom of the air cylinder clamping jaw II 6-1-3. The pneumatic scissors I6-1-8 are composed of a shell 6-1-81, scissors 6-1-82 and an air cylinder V6-1-83, the scissors 6-1-82 are clamped in the shell 6-1-81, the air cylinder V6-1-83 is fixedly installed on the shell 6-1-81, when the air cylinder V6-1-83 extends, the pneumatic scissors I6-1-8 are driven to be closed, and when the air cylinder V6-1-83 is shortened, the scissors 6-1-82 are automatically opened. When hanging the thread, the thread is led out from an external thread storage device, passes through the thread passing block 6-1-7 and is led into equipment, the air cylinder clamping jaw II 6-1-3 is closed to clamp the thread end of the thread led out from the thread passing block 6-1-75-1, the air operated scissors I6-1-8 are closed to cut off the excessive thread end part of the thread or cut off the thread entering in the previous process, then the air cylinder VI 6-1-9 is extended to lift the thread upwards, a vertical thread is formed at the front end of the thread hanging needle 6-1-2, then the synchronous belt module 6-1-1 drives the thread hanging needle 6-1-2 to move rightwards to enable the thread to be inserted into the thread clamping seam 6-1-6, and the motor III 6-1-5 drives the thread hanging needle 6-1-2 to rotate for a certain number of turns, winding a small amount of wires at the end part of the wire hanging needle 6-1-2, then driving the wire hanging needle 6-1-2 to move leftwards continuously by the synchronous belt module 6-1-1, enabling the wire hanging needle 6-1-2 and the cylinder clamping jaw II 6-1-3 to form dislocation, enabling the cylinder clamping jaw II 6-1-3 to open, releasing the wire end, shortening the cylinder VI 6-1-9, and driving the cylinder clamping jaw II 6-1-3 to reset; then the synchronous belt module 6-1-1 drives the thread hanging needle 6-1-2 to move rightwards continuously, the end part of the thread hanging needle 6-1-2 is tangent to the top of the thread storage ring 2, the thread storage ring 2 rotates, so that the thread is taken down from the thread hanging needle 6-1-2 and wound in the thread storage ring 2 to finish thread hanging action, and finally the synchronous belt module 6-1-1 drives the thread hanging needle 6-1-2 to move leftwards for resetting. The thread end is wound by the thread hanging needle 6-1-2 and then is sent to the thread storage ring 2, so that the thread hanging action of the winding machine is completed, the automatic operation of the winding machine is greatly increased, and the thread hanging efficiency is effectively improved.
As shown in fig. 12, the thread end processing component 6-3 comprises a brush 6-3-1 and a pneumatic scissors II 6-3-2; the brush 6-3-1 is fixedly arranged on a piston rod of a cylinder X6-3-3 for driving the brush 6-3-1 to brush towards the wire storage ring 2 from the side; the pneumatic scissors II 6-3-2 are positioned in front of the wire storage ring 2 and fixedly arranged on a piston rod of the cylinder XI 6-3-4, the structure of the pneumatic scissors II 6-3-2 is the same as that of the pneumatic scissors I6-1-8, when the pneumatic scissors II 6-3-2 work, after a wire is hung on the wire storage ring 2, the wire storage ring 2 rotates for a certain angle, the wire head is rotated to the corresponding position of the wire head processing component 6-3, the air cylinder X6-3-3 drives the hairbrush 6-3-1 to extend and shorten, the hairbrush 6-3-1 carries out brushing action along the radial direction of the wire storage ring 2 on the wire storage ring 2, the wire head on the wire storage ring 2 is brushed out from the wire storage ring 2, then the air cylinder XI 6-3-4 drives the pneumatic scissors II 6-3-2 to move towards the wire head, and then the pneumatic scissors II 6-3-2 are closed, the thread end is cut, and the cylinder XI 6-3-4 is reset finally.
As shown in figure 10, the winding and hanging assembly 6-2 comprises a positioning rod 6-2-1, a crochet hook I6-2-2 and a crochet hook II 6-2-3, wherein the positioning rod 6-2-1 is horizontally arranged on the front side of the wire storage ring 2, the positioning rod 6-2-1 is connected with a piston rod of a cylinder VII 6-2-4, when the cylinder VII 6-2-4 extends, the positioning rod 6-2-1 abuts against the side slider 2-2, the left side and the right side of the positioning rod 6-2-1 are respectively provided with the crochet hook I6-2-2 and the crochet hook II 6-2-3, the crochet hook I6-2-2 is fixedly arranged on the piston rod of the cylinder VIII 6-2-5 and is obliquely arranged towards the lower front side, and the crochet hook II 6-2-3 is fixedly arranged on the piston rod of the cylinder IX 6-2-6 and is obliquely arranged towards the lower right side and lower side The square is arranged obliquely, when the wire storage device works, when the wire storage is about to be finished, the air cylinder VII 6-2-4 is extended to prop against the edge sliding device 2-2 which continuously rotates along with the wire storage ring 2, the position of the edge sliding device 2-2 is fixed, after the wire storage is finished, the air cylinder VII 6-2-4 is shortened, the edge sliding device 2-2 is released, the wire storage ring 2 rotates clockwise for a certain angle, and then the air cylinder VII 6-2-4 is extended again to prop against the bayonet position on the edge sliding device 2-2; then the air cylinder VII 6-2-4 drives the crochet hook I6-2-2 to extend to hook the wire between the wire feeding rack and the wire storage ring 2, and then the air cylinder VIII 6-2-5 drives the crochet hook I6-2-2 to shorten to hook out the wire to the front lower part of the side of the wire storage ring 2; finally, the air cylinder IX 6-2-6 drives the crochet hook II 6-2-3 to extend to hook the line between the crochet hook I6-2-2 and the line storage ring 2, then the air cylinder IX 6-2-6 drives the crochet hook II 6-2-3 to shorten and hook out the line to the lower right of the line storage ring 2, so that the incoming line is hung on the edge sliding device 2-2 and is positioned, the incoming line is prevented from being twisted into other mechanisms during winding, the normal operation of winding operation is prevented, the stable operation of the winding process is ensured, after the line is hung on the edge sliding device 2-2, the air cylinder VII 6-2-4 drives the positioning rod 6-2-1 to retreat, the edge sliding device 2-2 is released, and the line storage ring 2 rotates anticlockwise to enter the winding operation. The wire hanging operation of the incoming wire is realized, the wire hanging working efficiency is improved, and the labor intensity of workers is reduced.
As shown in fig. 13-16, the fully automatic magnetic ring winding machine preferably further comprises a waste wire removing mechanism 7 arranged in front of the wire storage ring 2; the waste wire removing mechanism 7 comprises a height adjusting cylinder 7-1, a connecting frame 7-2, a cutter driving cylinder 7-3, a fixed cutter 7-4 and a movable cutter 7-5; the bottom of the connecting frame 7-2 is provided with a height adjusting cylinder 7-1 for driving the connecting frame to move up and down, the side surface of the connecting frame 7-2 is provided with a cutter driving cylinder 7-3, a piston rod of the cutter driving cylinder 7-3 is connected with a movable cutter 7-5 through a connecting rod 4-8, a fixed cutter 7-4 is arranged below the movable cutter 7-5 in a matching manner, the fixed cutter 7-4 is fixedly arranged on the connecting frame 7-2, the height adjusting cylinder 7-1 is fixedly arranged below the side of the wire storage ring 2 of the winding machine, and after winding is completed, the height adjusting cylinder 7-1 extends to lift the cutter, so that the cutter can extend into the wire storage ring 2 to collect and shear waste wires on the wire storage ring 2; after the collection and shearing of the waste wire are finished, the height adjusting cylinder 7-1 is shortened, the waste wire is dragged out of the working area of the wire storage ring 2, and the influence of the waste wire on the normal operation of the wire storage ring 2 is effectively avoided. When the waste wire is cut, the cutter driving cylinder 7-3 extends, the movable cutter 7-5 extends into the wire storage ring 2, the waste wire is wound on the movable cutter 7-5 along with the rotation of the wire storage ring 2, then the cutter driving cylinder 7-3 shortens, cutting is formed between the fixed cutter 7-4 and the movable cutter 7-5, the waste wire is cut, the waste wire can be taken out of the wire storage ring 2, and the movable cutter 7-5 is taken away from the wire storage ring 2. The movable knife 7-5 comprises a connecting part 7-5-1, a guide part 7-5-2 and a cutting edge part 7-5-3; the two ends of the guide part 7-5-2 are respectively provided with a connecting part 7-5-1 and a cutting edge part 7-5-3, the bottom surface of the guide part 7-5-2 is matched with the top surface of the fixed cutter 7-4, so that the moving tracks of the two cutters are relatively fixed when the two cutters move relatively, effective shearing can be formed between the two cutters, and the cutting edge part 7-5-3 is provided with a vertical cutting edge I7-5-4 and a squeezing surface I7-5-5; the fixed cutter 7-4 is in a 7 shape, the end face parallel to the extrusion face I7-5-5 is an extrusion face II 7-4-2, the extrusion face II 7-4-2 is provided with a cutting edge II 7-4-1 capable of forming shearing with the cutting edge I7-5-4, and the cutting edge I7-5-4 and the cutting edge II 7-4-1 are in a staggered design, so that shearing is formed when the fixed cutter 7-4 and the movable cutter 7-5 are closed, and after a waste wire is sheared, the waste wire is clamped by the extrusion face I7-5-5 and the extrusion face II 7-4-2, and the waste wire is pulled out.
The full-automatic magnetic ring winding machine provided by the invention realizes automatic integrated production of the whole magnetic ring winding process, gets rid of dependent product production by means of manual winding, reduces the product processing cost and improves the production efficiency.
Finally, it is noted that the above-mentioned preferred embodiments illustrate rather than limit the invention, and that, while the invention has been described in detail with reference to the foregoing preferred embodiments, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the invention as defined by the appended claims; the size of the attached figure is irrelevant to the specific real object, and the size of the real object can be changed at will.
Claims (8)
1. Full-automatic magnetic ring coiling machine, its characterized in that: the full-automatic magnetic ring winding machine comprises a small main board (1), a magnetic ring storage ring (2), a magnetic ring storage ring opening and closing mechanism (3), a magnetic ring clamping mechanism (4), a magnetic ring supply mechanism (5) and a wire inlet mechanism (6); the magnetic ring winding device is characterized in that the magnetic ring storage ring (2) is mounted on a small main board (1) through a guide wheel (2-1), the guide wheel (2-1) is in belt transmission connection with a motor I (2-3) mounted on the small main board (1), a side slider (2-2) is connected on the magnetic ring storage ring (2) in a sliding mode, a magnetic ring opening and closing mechanism (3) used for opening or closing the magnetic ring storage ring (2) is arranged on the small main board (1), a magnetic ring clamping mechanism (4) used for fixing the position of a magnetic ring is arranged on the side of the small main board (1), a magnetic ring supply mechanism (5) used for mounting the magnetic ring on the magnetic ring clamping mechanism (4) or taking the magnetic ring out of the magnetic ring from the magnetic ring clamping mechanism (4) is arranged on the rear side of the small main board (1), and a wire inlet mechanism (6) used for conveying an incoming wire to the magnetic ring storage ring (2) is arranged on the left side of the magnetic ring storage ring (2);
the opening and closing device of the wire storage ring (2) comprises an eccentric shaft (3-1), a driven guide wheel (3-2), a rotary cylinder (3-3), a cylinder I (3-4) and a controller (3-5); the eccentric shaft (3-1) is movably mounted on the small main board (1), the front end of the eccentric shaft (3-1) is rotatably provided with a driven guide wheel (3-2), the driven guide wheel (3-2) is provided with a clamping groove (3-6) matched with the wire storage ring (2), the other end of the eccentric shaft (3-1) is connected with a rotary cylinder (3-3), and the rear part of the rotary cylinder (3-3) is provided with a cylinder I (3-4) for driving the rotary cylinder to move forwards; the small main board (1) is provided with a photoelectric sensor (3-7) for detecting the loop opening of the wire storage loop (2), the photoelectric sensor (3-7) is connected with a signal input end of a controller (3-5), and a signal output end of the controller (3-5) is respectively connected with a rotary cylinder (3-3), a cylinder I (3-4) and a motor I (2-3);
the magnetic ring clamping mechanism (4) comprises an installation frame (4-1), a rubber wheel (4-2) and an air cylinder XII (4-3); a sliding chute (4-4) is arranged in the middle of the top surface of the mounting rack (4-1), a middle clamping rod (4-5) is connected in the sliding chute (4-4) in a sliding mode, and the middle clamping rod (4-5) is driven to move along the sliding chute (4-4) through an air cylinder XII (4-3) arranged on the mounting rack (4-1); two sides of the mounting frame (4-1) are respectively hinged with two side clamping rods (4-6), the two side clamping rods (4-6) are symmetrical relative to the middle clamping rod (4-5), the end parts of the same sides of the middle clamping rod (4-5) and the side clamping rods (4-6) are respectively rotatably provided with a rubber wheel (4-2), the free ends of the side clamping rods (4-6) are hinged with one end of a connecting rod (4-8), and the other end of the connecting rod (4-8) is hinged with the free end of the middle clamping rod (4-5) by taking a connecting pin as a hinged shaft; the bottom surface of the mounting rack (4-1) is provided with a motor II (4-9), and the motor II (4-9) is respectively connected with the rubber wheel (4-2) through a universal transmission piece.
2. The full-automatic magnetic ring winding machine as claimed in claim 1, wherein: the magnetic ring supply mechanism (5) comprises a vibration disc (5-1), a linear module (5-2) and a cylinder clamping jaw I (5-3), a cylinder II (5-4) for horizontally carrying a magnetic ring is horizontally arranged on the side of the vibration disc (5-1), a cylinder III (5-5) for vertically carrying the magnetic ring is arranged on a piston rod of the cylinder II (5-4), and a magnet (5-6) for adsorbing the magnetic ring is arranged on a piston rod of the cylinder III (5-5); and the cylinder clamping jaw I (5-3) for clamping the magnetic ring is fixedly arranged on the cylinder IV (5-7), and the cylinder III is fixedly arranged on the linear module (5-2).
3. The full automatic magnetic ring winding machine as claimed in claim 1 or 2, characterized in that: the wire inlet mechanism (6) comprises a wire storage and inlet assembly (6-1) for hanging an incoming wire into the wire storage ring (2), a wire winding and hanging assembly (6-2) for hanging the incoming wire into the side slider (2-2), and a wire end processing assembly (6-3) for cutting the end of the incoming wire; the wire storage and inlet assembly (6-1) is arranged on the left side of the wire storage ring (2), the wire winding and hanging assembly (6-2) is arranged in front of the wire storage ring (2), and the wire end processing assembly (6-3) is arranged on the right side of the wire storage ring (2).
4. The full-automatic magnetic ring winding machine as claimed in claim 3, wherein: the wire storage and inlet assembly (6-1) comprises a synchronous belt module (6-1-1), a wire hanging needle (6-1-2), a cylinder clamping jaw II (6-1-3) and a mounting plate (6-1-4); the synchronous belt module (6-1-1) is erected above the wire storage ring (2), the synchronous belt module (6-1-1) is provided with a motor III (6-1-5), an output shaft of the motor III (6-1-5) is provided with a wire hanging needle (6-1-2), the end part of the wire hanging needle (6-1-2) is provided with a wire clamping seam (6-1-6), and the wire hanging needle (6-1-2) is tangent to the top of the wire storage ring (2) during wire hanging; a mounting plate (6-1-4) which is positioned on the same plane with the thread hanging needle (6-1-2) is arranged below the middle part of the synchronous belt module (6-1-1), a thread passing block (6-1-7) is arranged on the mounting plate (6-1-4), and a pneumatic scissors I (6-1-8) is arranged on the side of the outlet end of the thread passing block (6-1-7); and an air cylinder clamping jaw II (6-1-3) is arranged on the side of the mounting plate (6-1-4), when the air cylinder clamping jaw II (6-1-3) is closed, a wire led out from the wire passing block (6-1-7) is clamped, and an air cylinder VI (6-1-9) used for driving the air cylinder clamping jaw II (6-1-3) to move up and down is arranged at the bottom of the air cylinder clamping jaw II (6-1-3).
5. The full-automatic magnetic ring winding machine as claimed in claim 4, wherein: the winding and hanging assembly (6-2) comprises a positioning rod (6-2-1), a crochet needle I (6-2-2) and a crochet needle II (6-2-3), the positioning rod (6-2-1) is horizontally arranged on the front side of the wire storage ring (2), the positioning rod (6-2-1) is connected with a piston rod of a cylinder VII (6-2-4), when the cylinder VII (6-2-4) extends, the positioning rod (6-2-1) props against the edge sliding device (2-2), the left side and the right side of the positioning rod (6-2-1) are respectively provided with the crochet needle I (6-2-2) and the crochet needle II (6-2-3), the crochet needle I (6-2-2) is fixedly arranged on the piston rod of the cylinder VIII (6-2-5) and is obliquely arranged below the front side, the hook needle II (6-2-3) is fixedly arranged on a piston rod of the air cylinder IX (6-2-6) and is obliquely arranged towards the lower right.
6. The full-automatic magnetic ring winding machine as claimed in claim 5, wherein: the thread end processing assembly (6-3) comprises a brush (6-3-1) and a pneumatic scissors II (6-3-2); the hairbrush (6-3-1) is fixedly arranged on a piston rod of a cylinder X (6-3-3) for driving the hairbrush (6-3-1) to brush towards the wire storage ring (2) from the side; the pneumatic scissors II (6-3-2) are positioned in front of the wire storage ring (2) and fixedly arranged on a piston rod of the cylinder XI (6-3-4).
7. The full automatic magnetic ring winding machine as claimed in claim 1, 2, 5 or 6, wherein: the waste wire removing device also comprises a waste wire removing mechanism (7) arranged in front of the wire storage ring (2); the waste wire removing mechanism (7) comprises a height adjusting cylinder (7-1), a connecting frame (7-2), a cutter driving cylinder (7-3), a fixed cutter (7-4) and a movable cutter (7-5); the height adjusting device is characterized in that a height adjusting cylinder (7-1) used for driving the connecting frame (7-2) to move up and down is arranged at the bottom of the connecting frame (7-2), a cutter driving cylinder (7-3) is arranged on the side face of the connecting frame (7-2), a piston rod of the cutter driving cylinder (7-3) is connected with a movable cutter (7-5) through a connecting rod (4-8), a fixed cutter (7-4) is arranged below the movable cutter (7-5) in a matched mode, and the fixed cutter (7-4) is fixedly installed on the connecting frame (7-2).
8. The full-automatic magnetic ring winding machine as claimed in claim 7, wherein: the movable blade (7-5) comprises a connecting part (7-5-1), a guide part (7-5-2) and a blade part (7-5-3); the two ends of the guide part (7-5-2) are respectively provided with a connecting part (7-5-1) and a cutting edge part (7-5-3), the bottom surface of the guide part (7-5-2) is matched with the top surface of the fixed cutter (7-4), and the cutting edge part (7-5-3) is provided with a vertical cutting edge I (7-5-4) and a squeezing surface I (7-5-5); the movable blade (7-5) is in a shape like a Chinese character '7', the end face parallel to the extrusion face I (7-5-5) is an extrusion face II (7-4-2), and a cutting edge II (7-4-1) capable of forming shearing with the cutting edge I (7-5-4) is arranged on the extrusion face II (7-4-2).
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| CN113506681A (en) * | 2021-07-23 | 2021-10-15 | 肇庆市诚恩机电设备有限公司 | Annular coil winding equipment |
| CN115472424B (en) * | 2022-10-27 | 2023-06-27 | 深圳市星特科技有限公司 | Simple semi-automatic magnetic ring winding machine |
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