CN112561439A - Intelligent warehouse and warehouse management method - Google Patents
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Abstract
The invention belongs to the technical field of warehouse management, and particularly relates to an intelligent warehouse and a warehouse management method, compared with the prior art, the intelligent warehouse has the advantages and positive effects that: (1) the advanced internet of things technology is introduced into the traditional goods warehousing field, the informatization, automation and intelligentization requirements of goods warehousing are met, the precision of goods warehousing information data is increased, and the safety precaution of a warehouse is enhanced; (2) by introducing advanced internet of things technology, the management of goods, personnel and vehicles in the warehouse is more standard and efficient, and the rapid development requirement of the logistics industry is met.
Description
Technical Field
The invention belongs to the technical field of warehouse management, and particularly relates to an intelligent warehouse and a warehouse management method.
Background
In the prior art, due to the fact that a plurality of goods are delivered from and stored in a warehouse, and due to the fact that automatic delivery and storage inspection equipment is not available, warehouse management and operating personnel are difficult to check the quantity, the name, the specification and the like of each delivery and storage goods, and therefore bad results are easily caused.
In the prior art, a large number of goods are stored in a warehouse, but the informatization level is low, so that the warehouse management is difficult, the goods and the recorded goods positions do not correspond frequently, the recorded goods positions are not updated after the goods are moved, and the goods are difficult to position in the warehouse.
In addition, the existing storage storeroom has no intelligent access control device, and some non-working personnel can not be prevented from entering the storeroom.
Because the modern warehousing has the functions of not only storage but also material transfer centers, the key point of warehousing management is not only the safety of material storage, and much attention is paid to how to improve the speed and the benefit of warehousing operation by using modern technologies, such as information technology and automation technology. The technical scheme of the invention aims to introduce advanced internet of things technology in the traditional goods warehousing field, meet the information, automation and intelligence requirements of goods warehousing, increase the accuracy of goods warehousing information data and enhance the safety precaution of warehouses.
Disclosure of Invention
The invention provides an intelligent warehouse and a warehouse management method aiming at the problems.
In order to achieve the purpose, the invention adopts the technical scheme that: an intelligent warehouse comprises a warehouse structure main body, wherein the warehouse structure main body is matched with a wireless radio frequency system, and the wireless radio frequency system comprises a server, a gateway relay, a plurality of fixed wireless radio frequency readers-writers, a handheld wireless radio frequency reader-writer, a warehouse manager and operator identity identification tag, an in-warehouse operation vehicle identification tag, a goods electronic tag, an access control device and a loudspeaker; the fixed wireless radio frequency readers are respectively arranged in the warehouse and at the door of the warehouse, and radio frequency signals sent by the fixed wireless radio frequency readers can sufficiently cover the whole warehouse; the fixed wireless radio frequency reader-writer and the handheld wireless radio frequency reader-writer are in communication connection with the server through a gateway relay; the goods electronic tag is an anti-disassembly electronic tag.
Preferably, the operating vehicle in the garage is a pallet truck.
Preferably, the loudspeaker is arranged in the fixed wireless radio frequency reader-writer and the handheld wireless radio frequency reader-writer.
Preferably, the server is provided with a storage module.
An intelligent warehouse management method comprises a goods warehouse-in management method, a goods warehouse-out management method, a safety inventory management method, a warehouse-in optimized goods position management method, a daily checking management method, a warehouse-in and warehouse-out personnel and vehicle management method,
the goods warehousing management method specifically comprises the following steps: after the goods to be warehoused are checked and accepted, the warehousing manager fixes the goods electronic tags on the goods, and the warehousing manager inputs information of the goods to be warehoused corresponding to each goods electronic tag on the handheld wireless radio frequency reader-writer; when goods to be warehoused with the goods electronic tags enter a door of a warehouse, a fixed wireless radio frequency reader at the door of the warehouse identifies the goods electronic tags on the goods and uploads goods information to a server through a gateway relay; the server counts and compares the information of the goods to be warehoused, which is recorded on the handheld wireless radio frequency reader-writer by the warehousing manager, with the information of the goods identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, and the warehousing manager informs the operator of stacking the goods to be warehoused after no error exists; a plurality of fixed wireless radio frequency readers in the warehouse house monitor the quantity and the position of goods in the warehouse house; if the server judges that the cargo information is inconsistent after comparing the information of the cargo to be warehoused, which is recorded on the handheld wireless radio frequency reader-writer by the warehousing administrator, with the cargo statistical information identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, the server records the inconsistent information, gives an alarm prompt tone and informs the warehousing administrator to check and correct through the handheld wireless radio frequency reader-writer;
the goods delivery management method specifically comprises the following steps: the warehousing manager inputs information of goods to be delivered from the warehouse on the handheld radio frequency reader-writer and informs an operator to move the goods to be delivered from the warehouse to the outside of the warehouse door; when the operator moves the goods to pass through a gate of the warehouse, a fixed wireless radio frequency reader at the gate of the warehouse identifies the goods electronic tags on the goods and uploads the goods information to a server through a gateway relay; the server counts and compares the information of the goods to be delivered from the warehouse, which is recorded on the hand-held wireless radio frequency reader-writer by the warehouse manager, with the information of the goods identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, and the warehouse manager handles the delivery procedure after no errors exist; if the server judges that the cargo information is inconsistent after comparing the information of the cargo to be delivered recorded on the handheld wireless radio frequency reader-writer by the warehousing administrator with the cargo statistical information identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, the server records the inconsistent information, gives an alarm prompt tone and informs the warehousing administrator to check and correct through the handheld wireless radio frequency reader-writer;
the safety stock management method specifically comprises the following steps: when the warehousing administrator does not carry out ex-warehouse on goods in the warehousing warehouse but the goods are moved out of the door opening of the warehousing warehouse, a fixed wireless radio frequency reader at the door opening of the warehousing warehouse identifies the goods electronic tags on the goods and uploads goods information to a server through gateway relay for warning;
the method for managing the optimized goods space in the warehouse specifically comprises the following steps: when the warehouse needs to optimize goods positions, the fixed wireless radio frequency reader-writer confirms the identity of an operator and information of operating vehicles in the warehouse, detects the moving quantity and the moving area of goods, and uploads goods displacement records and behavior monitoring records;
the daily inventory management method specifically comprises the following steps: the warehouse manager carries the handheld wireless radio frequency reader-writer to check the goods in the warehouse, the handheld wireless radio frequency reader-writer is required to be used in the passageway to carry out directional scanning on each goods stacking area, the scanning result is uploaded and compared with the result read by the fixed wireless radio frequency reader-writer, if the scanning result is consistent, the checking is not problematic, and if the scanning result is inconsistent, an alarm prompt is given;
the management method for the people and the vehicles entering and exiting the garage comprises the following specific steps: the entrance guard device is opened after a fixed wireless radio frequency reader-writer at the door of a warehouse storehouse reads a warehouse manager, an operator identity identification tag or an operating vehicle identification tag in the warehouse.
Preferably, the server in the cargo warehousing management method judges that the cargo information is inconsistent, and specifically includes: and the server judges that part of goods to be warehoused is not warehoused.
Preferably, the server in the goods delivery management method determines that the goods information is inconsistent, and specifically includes: and the server judges whether goods which are not to be delivered out of the warehouse are moved out of the warehouse door or part of goods which are to be delivered out of the warehouse are not delivered out of the warehouse.
Compared with the prior art, the invention has the advantages and positive effects that: (1) the advanced internet of things technology is introduced into the traditional goods warehousing field, the informatization, automation and intelligentization requirements of goods warehousing are met, the precision of goods warehousing information data is increased, and the safety precaution of a warehouse is enhanced; (2) by introducing advanced internet of things technology, the management of goods, personnel and vehicles in the warehouse is more standard and efficient, and the rapid development requirement of the logistics industry is met.
Drawings
To more clearly illustrate the technical solution of the embodiment of the present invention, the drawings used in the description of the embodiment will be briefly introduced below, fig. 1 is a schematic diagram of a cargo warehousing management method provided in embodiment 1, fig. 2 is a schematic diagram of a cargo ex-warehouse management method provided in embodiment 1, fig. 3 is a schematic diagram of a wireless radio frequency system provided in embodiment 1, fig. 4 is a schematic diagram of an intelligent warehouse, and fig. 5 is a schematic diagram of a wireless radio frequency reader-writer fixed at a warehouse doorway.
1-fixed wireless radio frequency reader-writer, 2-hand-held wireless radio frequency reader-writer.
Detailed Description
In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the present invention is not limited to the specific embodiments of the present disclosure.
Example 1
An intelligent warehouse (applied to cotton bale storage) comprises a warehouse structure main body, wherein the warehouse structure main body is matched with a wireless radio frequency system, as shown in fig. 3 and 4, the wireless radio frequency system comprises a server, a gateway relay, a plurality of fixed wireless radio frequency readers, a handheld wireless radio frequency reader, storage administrator and operator identity identification tags, in-warehouse operation vehicle identification tags, cargo electronic tags, an access control device and a loudspeaker; the fixed wireless radio frequency readers are respectively arranged in the warehouse and at the door of the warehouse (as shown in fig. 5), and radio frequency signals sent by the fixed wireless radio frequency readers can sufficiently cover the whole warehouse; the fixed wireless radio frequency reader-writer and the handheld wireless radio frequency reader-writer are both in communication connection with the server through a gateway relay.
Software used in the radio frequency system:
(1) cloud service software (Back-end)
The intelligent storage system is deployed on a cloud platform, interacts with the intelligent storage gateway, receives data of the RFID gateway and the edge computing node, and performs computing and storage.
(2) Cloud service software (front end)
The system is deployed on a cloud platform and provides client access control and a UI.
(3) Android mobile phone client
The Apple system was not considered for the moment. And the basic function is consistent with that of the cloud service front end when the cloud platform is connected.
The goods electronic tags are anti-disassembly electronic tags, can not be taken down from the goods under the non-destructive condition, and the anti-disassembly electronic tags send out the information of being dismantled when being dismantled by violence (prior art).
The operating vehicle in the garage is a pallet truck.
The loudspeaker is arranged in the fixed wireless radio frequency reader-writer and the handheld wireless radio frequency reader-writer.
The server is provided with a storage module.
An intelligent warehouse management method comprises a goods warehousing management method, a goods ex-warehouse management method, a safety inventory management method, an in-warehouse optimized goods location management method, a daily checking management method, and an in-warehouse person and vehicle management method.
As shown in fig. 1, the cargo warehousing management method specifically includes: after the goods to be warehoused are checked and accepted, the warehousing manager fixes the goods electronic tags on the goods, and the warehousing manager inputs information of the goods to be warehoused corresponding to each goods electronic tag on the handheld wireless radio frequency reader-writer; when goods to be warehoused with the goods electronic tags enter a door of a warehouse, a fixed wireless radio frequency reader at the door of the warehouse identifies the goods electronic tags on the goods and uploads goods information to a server through a gateway relay; the server counts and compares the information of the goods to be warehoused, which is recorded on the handheld wireless radio frequency reader-writer by the warehousing manager, with the information of the goods identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, and the warehousing manager informs the operator of stacking the goods to be warehoused after no error exists; a plurality of fixed wireless radio frequency readers in the warehouse house monitor the quantity and the position of goods in the warehouse house; if the server judges that the cargo information is inconsistent after comparing the information of the cargo to be warehoused, which is recorded on the handheld wireless radio frequency reader-writer by the warehousing administrator, with the cargo statistical information identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, the server records the inconsistent information, gives an alarm prompt tone and informs the warehousing administrator to check and correct through the handheld wireless radio frequency reader-writer.
The cargo delivery management method, as shown in fig. 2, specifically includes: the storage manager inputs information of goods to be delivered from the warehouse on the handheld radio frequency reader-writer and informs an operator to move the goods to be delivered from the warehouse to the outside of the warehouse door; when an operator moves goods to pass through a gate of a warehouse, a fixed wireless radio frequency reader at the gate of the warehouse identifies goods electronic tags on the goods and uploads goods information to a server through a gateway relay; the server counts and compares the information of the goods to be delivered from the warehouse, which is recorded on the hand-held wireless radio frequency reader-writer by the warehouse manager, with the information of the goods identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, and the warehouse manager handles the delivery procedure after no errors occur; if the server judges that the cargo information is inconsistent after comparing the information of the cargo to be delivered recorded on the handheld wireless radio frequency reader-writer by the warehousing manager and the cargo statistical information identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, the server records the inconsistent information, gives an alarm prompt tone and informs the warehousing manager to check and correct through the handheld wireless radio frequency reader-writer.
The safety stock management method specifically comprises the following steps: when the warehouse manager does not carry out warehouse-out on the goods in the warehouse but the goods are moved out of the door of the warehouse, the fixed wireless radio frequency reader at the door of the warehouse identifies the electronic tags of the goods on the goods and uploads the information of the goods to the server through the gateway relay for alarming.
The method for managing the optimized goods space in the warehouse specifically comprises the following steps: when the warehouse needs to optimize the goods location, the fixed wireless radio frequency reader-writer confirms the identity of an operator and the information of the operation vehicles in the warehouse, detects the moving quantity and the moving area of goods, and uploads goods displacement records and behavior monitoring records.
The daily inventory management method specifically comprises the following steps: the warehouse manager carries the handheld wireless radio frequency reader-writer to check the goods in the warehouse, and the handheld wireless radio frequency reader-writer is required to be used in the passageway to carry out directional scanning on each goods stacking area, the scanning result is uploaded and is compared with the result read by the fixed wireless radio frequency reader-writer, and if the scanning result is consistent, the checking is free of problems, and if the scanning result is inconsistent, the alarm prompt is given.
The management method for the people and vehicles entering and exiting the garage comprises the following specific steps: the entrance guard device is opened after a fixed wireless radio frequency reader-writer at the door of a warehouse storehouse reads a warehouse manager, an operator identity identification tag or an operating vehicle identification tag in the warehouse.
The server in the goods warehousing management method judges that goods information is inconsistent, and specifically comprises the following steps: and the server judges that part of goods to be warehoused is not warehoused.
The server in the goods delivery management method judges that the goods information is inconsistent, and specifically comprises the following steps: the server judges whether goods which are not to be delivered out of the warehouse are moved out of the warehouse door or part of goods which are to be delivered out of the warehouse are not delivered out of the warehouse.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any person skilled in the art may apply the above-mentioned technical details to other fields by using the equivalent embodiments with equivalent changes or modifications, but any simple modification and equivalent changes made to the above embodiments according to the technical spirit of the present invention may still fall within the protection scope of the technical solution of the present invention.
Claims (7)
1. An intelligent warehouse comprises a warehouse structure main body and is characterized in that the warehouse structure main body is matched with a wireless radio frequency system, and the wireless radio frequency system comprises a server, a gateway relay, a plurality of fixed wireless radio frequency readers-writers, a handheld wireless radio frequency reader-writer, warehouse managers and operators identity identification tags, in-warehouse operation vehicle identification tags, goods electronic tags, an access control device and a loudspeaker; the fixed wireless radio frequency readers are respectively arranged in the warehouse and at the door of the warehouse, and radio frequency signals sent by the fixed wireless radio frequency readers can sufficiently cover the whole warehouse; the fixed wireless radio frequency reader-writer and the handheld wireless radio frequency reader-writer are in communication connection with the server through a gateway relay; the goods electronic tag is an anti-disassembly electronic tag.
2. The intelligent warehouse as claimed in claim 1 wherein the in-warehouse operating vehicles are pallet trucks.
3. The intelligent warehouse as claimed in claim 1, wherein the speaker is installed in a fixed wireless radio frequency reader/writer and a handheld wireless radio frequency reader/writer.
4. The intelligent warehouse as claimed in claim 1, wherein the server is provided with a storage module.
5. An intelligent warehouse management method based on the intelligent warehouse storehouse of any one of claims 1 to 4, comprising a goods warehousing management method, a goods ex-warehouse management method, a safety stock management method, an in-warehouse optimized goods location management method, a daily inventory management method, an in-warehouse person and vehicle management method,
the goods warehousing management method specifically comprises the following steps: after the goods to be warehoused are checked and accepted, the warehousing manager fixes the goods electronic tags on the goods, and the warehousing manager inputs information of the goods to be warehoused corresponding to each goods electronic tag on the handheld wireless radio frequency reader-writer; when goods to be warehoused with the goods electronic tags enter a door of a warehouse, a fixed wireless radio frequency reader at the door of the warehouse identifies the goods electronic tags on the goods and uploads goods information to a server through a gateway relay; the server counts and compares the information of the goods to be warehoused, which is recorded on the handheld wireless radio frequency reader-writer by the warehousing manager, with the information of the goods identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, and the warehousing manager informs the operator of stacking the goods to be warehoused after no error exists; a plurality of fixed wireless radio frequency readers in the warehouse house monitor the quantity and the position of goods in the warehouse house; if the server judges that the cargo information is inconsistent after comparing the information of the cargo to be warehoused, which is recorded on the handheld wireless radio frequency reader-writer by the warehousing administrator, with the cargo statistical information identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, the server records the inconsistent information, gives an alarm prompt tone and informs the warehousing administrator to check and correct through the handheld wireless radio frequency reader-writer;
the goods delivery management method specifically comprises the following steps: the warehousing manager inputs information of goods to be delivered from the warehouse on the handheld radio frequency reader-writer and informs an operator to move the goods to be delivered from the warehouse to the outside of the warehouse door; when the operator moves the goods to pass through a gate of the warehouse, a fixed wireless radio frequency reader at the gate of the warehouse identifies the goods electronic tags on the goods and uploads the goods information to a server through a gateway relay; the server counts and compares the information of the goods to be delivered from the warehouse, which is recorded on the hand-held wireless radio frequency reader-writer by the warehouse manager, with the information of the goods identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, and the warehouse manager handles the delivery procedure after no errors exist; if the server judges that the cargo information is inconsistent after comparing the information of the cargo to be delivered recorded on the handheld wireless radio frequency reader-writer by the warehousing administrator with the cargo statistical information identified by the fixed wireless radio frequency reader-writer at the door of the warehouse, the server records the inconsistent information, gives an alarm prompt tone and informs the warehousing administrator to check and correct through the handheld wireless radio frequency reader-writer;
the safety stock management method specifically comprises the following steps: when the warehousing administrator does not carry out ex-warehouse on goods in the warehousing warehouse but the goods are moved out of the door opening of the warehousing warehouse, a fixed wireless radio frequency reader at the door opening of the warehousing warehouse identifies the goods electronic tags on the goods and uploads goods information to a server through gateway relay for warning;
the management method for optimizing the cargo space in the warehouse specifically comprises the following steps: when the warehouse needs to optimize goods positions, the fixed wireless radio frequency reader-writer confirms the identity of an operator and information of operating vehicles in the warehouse, detects the moving quantity and the moving area of goods, and uploads goods displacement records and behavior monitoring records;
the daily inventory management method specifically comprises the following steps: the warehouse manager carries the handheld wireless radio frequency reader-writer to check the goods in the warehouse, the handheld wireless radio frequency reader-writer is required to be used in the passageway to carry out directional scanning on each goods stacking area, the scanning result is uploaded and compared with the result read by the fixed wireless radio frequency reader-writer, if the scanning result is consistent, the checking is not problematic, and if the scanning result is inconsistent, an alarm prompt is given;
the management method for the people and the vehicles entering and exiting the garage comprises the following specific steps: the entrance guard device is opened after a fixed wireless radio frequency reader-writer at the door of a warehouse storehouse reads a warehouse manager, an operator identity identification tag or an operating vehicle identification tag in the warehouse.
6. The intelligent warehouse management method according to claim 5, wherein the server in the goods warehouse management method determines that the goods information is inconsistent, and specifically comprises: and the server judges that part of goods to be warehoused is not warehoused.
7. The intelligent warehouse management method according to claim 5, wherein the server in the goods warehouse-out management method judges that the goods information is inconsistent, specifically: and the server judges whether goods which are not to be delivered out of the warehouse are moved out of the warehouse door or part of goods which are to be delivered out of the warehouse are not delivered out of the warehouse.
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| CN113393196A (en) * | 2021-06-25 | 2021-09-14 | 上海品蓝信息科技有限公司 | Management system of intelligent warehousing equipment |
| CN113516435A (en) * | 2021-07-28 | 2021-10-19 | 厦门海晟融创信息技术有限公司 | Intelligent warehouse management system and method based on Internet of things |
| CN113516435B (en) * | 2021-07-28 | 2024-01-26 | 厦门海晟融创信息技术有限公司 | Intelligent warehouse management system and method based on Internet of things |
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