CN112523672A - 一种静电除尘纱窗及其制备方法和应用 - Google Patents

一种静电除尘纱窗及其制备方法和应用 Download PDF

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CN112523672A
CN112523672A CN202011282085.9A CN202011282085A CN112523672A CN 112523672 A CN112523672 A CN 112523672A CN 202011282085 A CN202011282085 A CN 202011282085A CN 112523672 A CN112523672 A CN 112523672A
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唐子然
唐尚也
段加龙
欧阳翠红
唐群委
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Abstract

本发明提供了一种静电除尘纱窗及其制备方法和应用,具体是利用摩擦生电的原理制备基于聚丙烯腈和聚偏氟乙烯的柔性摩擦纳米发电机,并植入纱窗后通过采集纱窗动能转换为高静电压,实现纱窗静电除尘。本发明充分利用纱窗震动驱使柔性摩擦纳米发电机摩擦发电的特性,使纱窗感应高静电压并用于吸附空气中的颗粒物,达到静电除尘的目的。本发明通过静电纺丝制备聚丙烯腈和聚偏氟乙烯摩擦层,提高了有效接触面积和感应电荷密度,同时具有制备方法简单、成本低廉等特点,是一种制备静电除尘纱窗的有效途径。

Description

一种静电除尘纱窗及其制备方法和应用
技术领域
本发明属于新材料技术以及环保技术领域,具体涉及一种静电除尘纱窗及其制备方法和应用。
背景技术
静电除尘是气体除尘方法的一种,主要是利用高压静电场吸附的原理去除空气中的颗粒物,如灰尘、煤烟、花粉等,同时还可以有效吸附空气中的气态污染物及过滤空气中的致病微生物等。通常地,含尘气体经过高压静电场时被电分离,尘粒与负离子结合带上负电后,趋向阳极表面放电而沉积。利用静电场使气体电离从而使尘粒带电吸附到电极上的收尘方法。在强电场中空气分子被电离为正离子和电子,电子奔向正极过程中遇到尘粒,使尘粒带负电吸附到正极被收集。目前,静电除尘通常采用40kV以上的直流高压电场,虽然除尘效率高,但也存在耗能大、容易产生臭氧等弊端,尤其在室内除尘应用中具有高危险性。因此,开发一种节能、环保、安全性能高的室内除尘技术具有重要的应用价值和现实意义。
发明内容
针对现有技术的不足,本发明的提供了一种静电除尘纱窗及其制备方法和应用,静电除尘纱窗成本低、制备方法简单、通过采集纱窗震动能产生高静电场,可以实现高效室内除尘。
为实现上述发明目的,本发明采用以下技术方案予以实现:
本发明提供了一种静电除尘纱窗的制备方法,所述方法包括以下步骤:
(1)、将聚丙烯腈粉末溶解于N,N-二甲基甲酰胺中,经60-100℃加热搅拌4-6h制备聚丙烯腈溶液;
(2)、将二氧化钛纳米粉体分散在步骤(1)中所述聚丙烯腈溶液中,经超声分散30min制备聚丙烯腈/二氧化钛前驱体溶液;
(3)、采用静电纺丝技术将步骤(2)中所述聚丙烯腈/二氧化钛前驱体溶液纺在铝箔上制备聚丙烯腈/二氧化钛纤维薄膜;
(4)、将聚偏氟乙烯溶解于二甲基甲酰胺和丙酮的混合溶液中,经60-100℃加热搅拌1-2h制备聚偏氟乙烯前驱体溶液;
(5)、采用静电纺丝技术将步骤(4)中所述聚偏氟乙烯前驱体溶液纺在铝箔上制备聚偏氟乙烯纤维薄膜;
(6)、将步骤(3)中所述聚丙烯腈/二氧化钛纤维薄膜和步骤(5)中所述聚偏氟乙烯纤维薄膜分别裁剪成尺寸相同的长方形薄膜,并将两个所述长方形薄膜的背面分别固定在纱窗窗框的表面,使所述长方形薄膜相对,制得静电除尘纱窗。
进一步的,所述步骤(1)中聚丙烯腈的质量浓度为8%~12%。
进一步的,所述步骤(2)中二氧化钛的质量浓度为0.2%~1.5%。
进一步的,所述步骤(3)中静电纺丝技术采用的电压为10~15kV,喷头到铝箔的距离为100~150毫米,滚轴转速为80~100转/分钟,针头喷射速度为0.08~0.12毫米/分钟。
进一步的,所述步骤(4)中聚偏氟乙烯的质量浓度为14%~20%。
进一步的,所述步骤(5)中静电纺丝技术采用的电压为7~8kV,喷头到铝箔的距离为100~150毫米,滚轴转速为80~100转/分钟,针头喷射速度为0.15~0.25毫米/分钟。
进一步的,所述步骤(6)中长方形薄膜分别平行布置在所述纱窗窗框内缘相对的两边,并且所述长方形薄膜表面相对。
本发明还提供了所述制备方法制得的静电除尘纱窗。
进一步的,所述静电除尘纱窗输出的开路电压为200~900V,短路电流为5~20mA,电荷为50~350nC。
本发明还提出了所述的静电除尘纱窗在制备用于室内静电除尘装置中的应用。
与现有技术相比,本发明的优点和技术效果是:
1、本发明充分利用纱窗随空气震动产生的震动能驱使摩擦纳米发电机中聚丙烯腈/二氧化钛纤维薄膜和聚偏氟乙烯纤维薄膜之间相互摩擦产生高静电场,与采用高压电源作为高压源相比较,具有安全、环保、耗能低等优点。
2、本发明中的静电除尘纱窗可以输出200~900V的开路电压,5~20mA的短路电流和50~350nC的静电荷。
3、本发明的一种静电除尘纱窗通过将纱窗震动能转换为高静电压,既保证了纱窗的透光性和透气性,又可以有效过滤空气中的粉尘等有害物质。
附图说明
图1为本发明所制备的静电除尘纱窗产生的开路电压、短路电流和静电荷信号。
具体实施方式
下面结合具体实施方式对本发明的技术方案作进一步详细的说明。
实施例1
本发明所述的一种静电除尘纱窗的制备方法包括以下步骤:
1、将聚丙烯腈粉末溶解于N,N-二甲基甲酰胺中,经80℃加热搅拌6h制备质量分数为10%的聚丙烯腈溶液。
2、将二氧化钛纳米粉体分散在步骤1中的聚丙烯腈溶液中,经超声分散30min制备聚丙烯腈/二氧化钛前驱体溶液,使二氧化钛的质量分数为0.8%。
3、采用静电纺丝技术将步骤2中制得的聚丙烯腈/二氧化钛前驱体溶液纺在铝箔上制备聚丙烯腈/二氧化钛纤维薄膜;静电纺丝采用的电压为12kV,喷头到铝箔的距离为120毫米,滚轴转速为90转/分钟,针头喷射速度为0.1毫米/分钟。
4、将聚偏氟乙烯溶解于二甲基甲酰胺和丙酮的混合溶液中,经80℃加热搅拌2h制备质量分数分别为16%、17%、18%、19%、20%的聚偏氟乙烯前驱体溶液。
5、采用静电纺丝技术将步骤4中制得的聚偏氟乙烯溶液纺在铝箔上制备聚偏氟乙烯纤维薄膜;静电纺丝采用的电压为7.5kV,喷头到铝箔的距离为120毫米,滚轴转速为90转/分钟,针头喷射速度为0.2毫米/分钟。
6、将步骤3和步骤5中所制备的纤维薄膜分别裁剪成尺寸相同的长方形薄膜,并将其背面分别固定在纱窗窗框的上、下表面,使纤维薄膜相对。
经过测试,如图1所示,获得的静电除尘纱窗输出的开路电压最高为400V,短路电流最高为20mA,静电荷最高为120nC。并联使用时,获得的静电除尘纱窗输出的开路电压最高为900V,短路电流最高为20mA,静电荷最高为350nC。
以上实施例仅用以说明本发明的技术方案,而非对其进行限制;尽管参照前述实施例对本发明进行了详细的说明,对于本领域的普通技术人员来说,依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明所要求保护的技术方案的精神和范围。

Claims (9)

1.一种静电除尘纱窗的制备方法,其特征在于:所述制备方法包括以下步骤:
(1)、将聚丙烯腈粉末溶解于N,N-二甲基甲酰胺中,经60-100℃加热搅拌4-6h制备聚丙烯腈溶液;
(2)、将二氧化钛纳米粉体分散在步骤(1)中所述聚丙烯腈溶液中,经超声分散30min制备聚丙烯腈/二氧化钛前驱体溶液;
(3)、采用静电纺丝技术将步骤(2)中所述聚丙烯腈/二氧化钛前驱体溶液纺在铝箔上制备聚丙烯腈/二氧化钛纤维薄膜;
(4)、将聚偏氟乙烯溶解于二甲基甲酰胺和丙酮的混合溶液中,经60-100℃加热搅拌1-2h制备聚偏氟乙烯前驱体溶液;
(5)、采用静电纺丝技术将步骤(4)中所述聚偏氟乙烯前驱体溶液纺在铝箔上制备聚偏氟乙烯纤维薄膜;
(6)、将步骤(3)中所述聚丙烯腈/二氧化钛纤维薄膜和步骤(5)中所述聚偏氟乙烯纤维薄膜分别裁剪成尺寸相同的长方形薄膜,并将两个所述长方形薄膜的背面分别固定在纱窗窗框的表面,使所述长方形薄膜相对,制得静电除尘纱窗。
2.根据权利要求1所述的静电除尘纱窗的制备方法,其特征在于:所述步骤(1)中聚丙烯腈的质量浓度为8%~12%。
3.根据权利要求1所述的静电除尘纱窗的制备方法,其特征在于:所述步骤(2)中二氧化钛的质量浓度为0.2%~1.5%。
4.根据权利要求1所述的静电除尘纱窗的制备方法,其特征在于:所述步骤(3)中静电纺丝技术采用的电压为10~15kV,喷头到铝箔的距离为100~150毫米,滚轴转速为80~100转/分钟,针头喷射速度为0.08~0.12毫米/分钟。
5.根据权利要求1所述的静电除尘纱窗的制备方法,其特征在于:所述步骤(4)中聚偏氟乙烯的质量浓度为14%~20%。
6.根据权利要求1所述的静电除尘纱窗的制备方法,其特征在于:所述步骤(5)中静电纺丝技术采用的电压为7~8kV,喷头到铝箔的距离为100~150毫米,滚轴转速为80~100转/分钟,针头喷射速度为0.15~0.25毫米/分钟。
7.权利要求1~6中任一项所述的制备方法制得的静电除尘纱窗。
8.根据权利要求7所述的静电除尘纱窗,其特征在于:所述静电除尘纱窗输出的开路电压为200~900V,短路电流为5~20mA,电荷为50~350nC。
9.权利要求7所述的静电除尘纱窗在制备用于室内静电除尘装置中的应用。
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