CN112520316A - Vertical elevator and vertical lifting system - Google Patents

Vertical elevator and vertical lifting system Download PDF

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Publication number
CN112520316A
CN112520316A CN202011545575.3A CN202011545575A CN112520316A CN 112520316 A CN112520316 A CN 112520316A CN 202011545575 A CN202011545575 A CN 202011545575A CN 112520316 A CN112520316 A CN 112520316A
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CN
China
Prior art keywords
chain
tensioning
rack
vertical
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011545575.3A
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Chinese (zh)
Inventor
张毓杰
杜东明
朱勇
顾可伟
夏林斌
杨永军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Zhenghua Heavy Industries Co Ltd
Huaneng Dalian Thermal Power Co Ltd
Original Assignee
Shanghai Zhenghua Heavy Industries Co Ltd
Huaneng Dalian Thermal Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Zhenghua Heavy Industries Co Ltd, Huaneng Dalian Thermal Power Co Ltd filed Critical Shanghai Zhenghua Heavy Industries Co Ltd
Priority to CN202011545575.3A priority Critical patent/CN112520316A/en
Publication of CN112520316A publication Critical patent/CN112520316A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/12Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface comprising a series of individual load-carriers fixed, or normally fixed, relative to traction element
    • B65G17/126Bucket elevators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30Details; Auxiliary devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G17/00Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
    • B65G17/30Details; Auxiliary devices
    • B65G17/32Individual load-carriers
    • B65G17/36Individual load-carriers having concave surfaces, e.g. buckets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • B65G23/06Drums, rollers, or wheels with projections engaging abutments on belts or chains, e.g. sprocket wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/44Belt or chain tensioning arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G41/00Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
    • B65G41/001Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base
    • B65G41/003Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames with the conveyor adjustably mounted on the supporting frame or base mounted for linear movement only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34Devices for discharging articles or materials from conveyor 
    • B65G47/38Devices for discharging articles or materials from conveyor  by dumping, tripping, or releasing load carriers
    • B65G47/40Devices for discharging articles or materials from conveyor  by dumping, tripping, or releasing load carriers by tilting conveyor buckets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34Devices for discharging articles or materials from conveyor 
    • B65G47/44Arrangements or applications of hoppers or chutes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading
    • B65G69/18Preventing escape of dust
    • B65G69/181Preventing escape of dust by means of sealed systems
    • B65G69/182Preventing escape of dust by means of sealed systems with aspiration means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2207/00Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/22Heat or fire protection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2207/00Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
    • B65G2207/40Safety features of loads, equipment or persons

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chain Conveyers (AREA)

Abstract

The application relates to a vertical hoisting machine, this vertical hoisting machine includes: a frame; the first chain wheel is arranged at one end of the frame and used for receiving driving force; the second chain wheel is arranged at the other end of the rack and is connected with the first chain wheel through a chain; the tensioning device is arranged at the middle part of the frame and is used for tensioning the chain; the chain bucket is arranged on the chain. According to the vertical elevator, the tensioning device is arranged at the middle part of the frame, so that the problem that a large vertical elevator is difficult to maintain a chain and a chain bucket and arrange the tensioning device is solved; meanwhile, the middle part of the frame is arranged on the civil engineering foundation, so that the stability of the vertical elevator is improved.

Description

Vertical elevator and vertical lifting system
Technical Field
The application relates to the technical field of vertical transportation machinery, in particular to a vertical lifting machine and a vertical lifting system.
Background
At present, most of coal-fired power plants and cement plants adopt inclined belt conveyors for vertical material conveying. The inclined belt conveyor needs to be erected on a civil trestle gallery and conveys materials in a grading mode, and a transfer station needs to be configured at the transfer point of each level of belt conveyor for transferring. Therefore, the inclined belt conveyor is adopted to convey materials, and the defects of large land occupation area, high infrastructure cost, high equipment investment and the like exist. Meanwhile, the materials are easy to generate dust in the process of conveying and transferring, so that dust pollution is caused to the surrounding environment.
In addition, the bucket type vertical elevator is generally used for lifting and conveying powdery, granular and small blocky materials from a low position to a high position, and has the advantages of simple structure, small occupied area and small environmental pollution caused by closed conveying. However, in the case of the ultra-high bucket type vertical hoist having a hoisting height of 60m to 80m, the maintenance work of the chain bucket is difficult, and particularly in the case of the large-sized ultra-high bucket type vertical hoist, the chain and the bucket are large, and it is difficult to replace the chain bucket from the bottom or the top of the vertical hoist and to arrange the tensioner. And, when vertical lifting machine transported flammable material, equipment had multiple potential safety hazard.
Disclosure of Invention
In view of the above, it is necessary to provide a vertical lift and a vertical lift system for solving the problems of maintenance of the ultra-high bucket type vertical lift, arrangement of a tension device, maintenance of equipment, and the like.
This vertical lifting machine includes: a frame; the first chain wheel is arranged at one end of the frame and used for receiving lifting driving force; the second chain wheel is arranged at the other end of the rack and is connected with the first chain wheel through a chain; the tensioning device is arranged at the middle part of the frame and is used for tensioning the chain; the chain bucket is arranged on the chain.
The tensioning device is additionally arranged at the middle part of the frame of the bucket chain type vertical elevator, so that the requirement of compensating the length of the chain in the use process of the vertical elevator can be met.
In some embodiments of the present application, the tensioning device includes a tension adjustment structure, a tensioning sprocket bearing mount, and a tensioning sprocket shaft; the tensioning adjusting structure is arranged on the frame, and a driving end of the tensioning adjusting structure is connected with the tensioning sprocket bearing seat; the tension chain wheel is connected with the tension chain wheel bearing seat through a tension chain wheel rotating shaft; the tension chain wheel is abutted to the inner side of the chain, and the tension chain wheel bearing seat is connected with the rack in a sliding mode.
In some embodiments of the present application, the tensioning sprocket bearing block is slidably connected to the frame by a guide assembly; the guide assembly includes a guide rail and a guide slot.
In some embodiments of the present application, the tensioner further comprises a tensioner sprocket bearing, the tensioner sprocket bearing housing and the tensioner sprocket bearing being rotationally coupled by a tensioner sprocket shaft.
In some embodiments of the present application, the tensioning adjustment structure is a tensioning cylinder comprising a cylinder body and a pull rod slidably connected; the cylinder body is arranged on the frame, and the end part of the pull rod is connected with the tension chain wheel.
When the tensioning device horizontally tensions the chain by adopting the hydraulic tensioning oil cylinder, the requirement of 1-2% length compensation of the lifting chain of the ultrahigh chain bucket vertical lifter with the lifting height of 60-80 m can be met.
In some embodiments of the present application, the vertical lift has a lift height of 60m to 80 m.
In some embodiments of the present application, the vertical hoisting machine further comprises a blanking recovery device, the blanking recovery device comprising a recovery driving structure, a scraper and a blanking slot; the blanking groove is arranged below the tensioning device and used for collecting the blanking; the driving end of the recovery driving structure is connected with the scraper and used for driving the scraper to recover the blanking in the blanking groove to the bottom of the rack.
In some embodiments of the present application, the vertical lift includes a guide sprocket disposed at a side of the frame for changing a movement path of the chain and the bucket.
In some embodiments of the present application, the vertical lift further comprises: the discharging chute is arranged on the side surface of the rack; the transition chain wheel is arranged on the frame and used for adjusting the inclination of the chain and the chain bucket so that the opening of the chain bucket faces the notch of the discharging chute.
In some embodiments of the present application, the vertical lift is further provided with a casing comprising a top casing, a frame casing, and a middle casing; the top cover shell is arranged at a top port of the rack, the rack cover shell is arranged on the side face of the rack, and the middle cover shell is arranged at a middle port of the rack.
In some embodiments of the present application, the vertical lift further comprises: the chain guide block is arranged on a web member of the rack; the chain bucket deformation detection device is arranged on the frame housing; the fire-fighting spraying device is arranged on the top housing; the gas dust concentration detection device is arranged on the inner wall of the top housing and/or the inner wall of the frame housing; the dry fog dust suppression device is arranged on the inner wall of the frame housing; and the open fire monitoring device is arranged on the inner wall of the housing.
The tensioning device is arranged in the middle of the rack, the blanking recovery device is arranged below the tensioning device, and the blanking recovery device collects scattered materials and recovers the materials into the closed rack structure, so that the problem of material accumulation caused by the fact that the tensioning device is arranged in the middle of the rack is solved. The detachable housing is arranged in the middle of the rack, so that the maintenance work of the chain and the chain bucket is facilitated.
The application also provides a vertical lifting system, which comprises the vertical lifting machine, a feeding machine and a dust removing device; the feeding machine is connected to one end of the frame and used for providing materials to be lifted for the vertical lifting machine; the dust removing equipment is connected with a frame of the vertical hoisting machine through an air suction pipe and an air suction opening and is used for removing dust in the frame; the batcher is connected at the frame other end for the material that the output promoted.
Drawings
Fig. 1 is a front view of a vertical lift 1 according to some embodiments of the present application;
FIG. 2 is a front view of a vertical lift system according to some embodiments of the present application;
FIG. 3 is a partial front view of a frame 1000 according to some embodiments of the present application;
FIG. 4 is an enlarged view of a portion of area A of FIG. 2;
FIG. 5 is a cross-sectional view taken along section B-B of FIG. 4;
fig. 6 is a front view of a blanking recovery apparatus 7000 of the vertical lift 1 according to the embodiment of the present application;
FIG. 7 is a schematic illustration of an installation of a first sprocket 2000 and a transition sprocket 9000 according to an embodiment of the present application.
The reference numbers in the drawings have the meanings given below:
1-vertical hoisting machine;
1000-frame, 1100-main chord, 1200-web member, 1300-flange rod, 1400-high strength fastening bolt;
2000-a first sprocket; 3000 a second sprocket; 4000-chain; 5000-chain bucket;
6000-tensioning device, 6100-tensioning adjusting structure, 6110-cylinder body, 6120-pull rod, 6200-tensioning chain wheel, 6300-tensioning chain wheel bearing seat, 6400-tensioning chain wheel rotating shaft, 6500-tensioning chain wheel bearing, 6600-guiding component, 6610-guiding rail, 6620-guiding groove;
7000-blanking recovery device, 7100-recovery driving structure, 7110-driving wheel, 7120-driven wheel, 7130-recovery chain, 7140-recovery tensioning structure, 7200-scraper and 7300-blanking groove;
8000-guide chain wheel; 9000-a transition sprocket;
10000-case, 10100-top case, 10200-rack case, 10300-middle case;
11000-discharge chute; 12000-feed chute; 13000-striker plate;
14000-supporting device, 14100-transverse supporting and 14200-damping shock absorption; 15000-chain guide block, 16000-chain bucket deformation detection device; 17000-bearing pedestal temperature rise detection device 17000; 18000-braking device of hoister; 19000-lift drive unit; 20000-fire sprinkler; 21000-a gas dust concentration detection device; 22000-dry fog dust suppression device; 23000-open fire monitoring devices; 24000-a viewing window; 25000-service door; 26000-material blocking and limiting; 27000-cabin wall vibrating motor; 28000 air suction channel, 28100 air suction pipe and 28200 air suction opening;
2-a feeding machine; 3-building a foundation; 4-a feeder; 5-dust removing equipment.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
To facilitate an understanding of the present application, the present application will be described more fully below. This application may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
Fig. 1 is a front view of a vertical lift 1 according to some embodiments of the present application; FIG. 2 is a front view of a vertical lift system according to some embodiments of the present application; fig. 3 to 7 are partial structural schematic views of the vertical hoist 1.
As shown in fig. 1 and 2, the vertical hoisting machine 1 includes at least: frame 1000, first sprocket 2000, second sprocket 3000, chain 4000, chain bucket 5000 and overspeed device tensioner 6000. A first sprocket 2000 provided at one end of the frame 1000 for receiving a lifting driving force; and a second chain wheel 3000 disposed at the other end of the frame 1000 and connected to the first chain wheel 2000 via a chain 4000, and a bucket 5000 disposed on the chain 4000. A tensioning device 6000 is provided at the middle portion of the frame 1000 for tensioning the chain 4000.
Fig. 3 is a partial front view of a frame 1000 according to some embodiments of the present application.
In some embodiments of the present application, as shown in fig. 3, the frame 1000 may adopt a derrick structure, which is a truss structure composed of 4 rectangular steel pipes, and the frame 1000 includes a main chord 1100, a web member 1200 and a flange plate 1300, in order to solve the problem of difficult installation of the ultra-high vertical derrick, the derrick may be installed in sections, and each section of the derrick is connected by a high-strength fastening bolt 1400. In addition, set up housing 10000 on vertical elevator 1, dust pollution when preventing to promote the material, housing 10000 includes: the top cover shell 10100 is arranged at the top port of the rack; a rack housing 10200 fixed around rack 10000; an intermediate housing 10300 is provided at a port in the intermediate portion of the chassis 1000.
In some embodiments of the present application, as shown in fig. 3, a support device 14000 is disposed on a side of the main chord 1100 of the rack 1000 to improve stability of the rack 1000 during use. Wherein, strutting arrangement 14000 includes horizontal support 14100 and damping shock attenuation 14200, and damping shock attenuation 14200 connects in frame 1000, and one end of horizontal support 14100 is connected in damping shock attenuation 14200, and the other end is fixed in civil engineering 3. The civil engineering structure 3 provides a horizontal supporting force for the frame 1000 to reduce structural vibration generated by the vertical elevator during operation and increase the stability of the frame 1000 in the horizontal direction.
Fig. 7 is a schematic view of the installation of a first sprocket 2000 and a transition sprocket 9000 according to an embodiment of the present application, as shown in fig. 7, which is a partial right view of the vertical hoist 1.
In some embodiments of the present application, as shown in fig. 1, 2 and 7, the first sprocket 2000 is disposed at the top end of the frame 1000 and is provided with a top cover 10100; the second chain wheel 3000 is disposed at the bottom of the frame 1000. The first sprocket 2000 and/or the second sprocket 3000 are used to receive a lifting driving force. As shown in fig. 7, when the first sprocket 2000 is disposed at the top end of the frame 1000, a lifting driving force is provided by a lifting driving unit 19000 fixed to the top of the frame 1000. The first and second sprockets 2000 and 2000 are symmetrically arranged according to the number of chains 4000 and the connection manner of the chains 4000 and the buckets 5000. For example, as shown in fig. 7, two chains 4000 are provided to fix the bucket 5000 and to both sides of the bucket 5000, and in this case, two first sprockets 2000 are symmetrically provided according to the distance of the chain 5000.
In some embodiments of the present application, as shown in fig. 7, a bearing seat temperature rise detection device 17000 and an elevator braking device 18000 are disposed on a bearing seat of the first sprocket 2000, wherein the bearing seat temperature rise detection device 17000 is convenient for detecting a temperature change inside the bearing seat in real time, and provides an alarm signal when the temperature change exceeds a designed value, so as to avoid a fire disaster due to an over-high temperature.
In some embodiments of the present application, as shown in fig. 2, the second sprocket 3000 is at the bottom end of the frame 1000, a feed chute 12000 is provided at the side of the frame 1000, and the chain bucket 5000 receives material from the feed chute 12000. In addition, a material outlet of the feeding chute 12000 is provided with a material baffle 13000, and the material baffle 13000 is used for guiding the stacking position of the materials input from the feeding chute 12000, so that the chain bucket 5000 is prevented from being clamped, and the materials are convenient to excavate and lift.
As shown in fig. 1 and 2, the bucket 5000 moves up and down along with the chain 4000, and the direction and height of the mouth of the bucket 5000 are changed by the first chain wheel 2000 and the second chain wheel 3000, so as to realize digging, lifting and dumping of materials.
In some embodiments of the present application, the vertical lift 1 further comprises a bucket deformation detecting device 16000, the bucket deformation detecting device 16000 is disposed on an inner wall of the frame cover 10200 on the side of the frame 1000, and the bucket deformation detecting device 16000 sends an alarm signal when the deformation amount of the bucket 5000 exceeds a preset value.
In some embodiments of the present application, as shown in fig. 7, 2 sleeve roller chains are adopted for the vertical elevator 1 chain 4000, and the chain bucket 5000 is fixed between the 2 chains 4000, so that the stability of the chain bucket 5000 is higher, the capacity of the chain bucket 5000 can be increased, and the lifting efficiency of the material is improved. As shown in fig. 1 and 2, the chain bucket 4000 circulates and transports materials in a vertical direction within the closed housing 1000 structure formed by the housing 10000.
In some embodiments of the present application, as shown in fig. 2, pairs of chain guide blocks 15000 are arranged in the direction of movement of the chain 4000 and bucket 5000. The chain guide block 15000 is disposed on the inner wall of the web member 1200 of the frame 1000 to support and guide the chain 4000, thereby reducing friction of the chain 4000, reducing noise, and prolonging the service life of the chain 4000.
FIG. 4 is an enlarged view of a portion of area A of FIG. 2; fig. 5 is a sectional view taken along the line B-B in fig. 4.
In some embodiments of the present application, as shown in fig. 1, 2, 4, and 5, the tensioning device 6000 pulls the chain 4000 horizontally to tension the chain 4000. As shown in fig. 2, 4 and 5, the tensioning device 6000 is hinged to the middle protruding part of the frame 1000, and the middle part a of the frame 1000 is installed on the civil structure 3, so that the ultrahigh vertical elevator 1 is more stable and easier to tension, the tensioning device 6000 is convenient to adjust, and the equipment such as the chain 4000, the chain bucket 5000 and the tensioning device 6000 is convenient to maintain.
In some embodiments of the present application, as shown in fig. 4, the tensioning device 6000 includes a tensioning adjustment structure 6100 and a tensioning sprocket 6200, a tensioning sprocket bearing block 6300 and a tensioning sprocket rotational shaft 6400. Tensioning sprocket 6200 is disposed on tensioning sprocket shaft 6400, and tensioning sprocket shaft 6400 is fixedly or rotatably connected to tensioning sprocket bearing block 6300. The tensioning sprocket 6200 abuts the inside of the chain 4000.
In some embodiments of the present application, as shown in fig. 5, the tensioning sprocket bearing block 6300 is slidably connected to the frame 1000 by a guide assembly 6600, for example, the tensioning sprocket bearing block 6300 is slidably connected to the frame 1000 by a guide slot 6620 provided on the tensioning sprocket bearing block 6300 and a guide rail 6610 on the frame. A tensioning sprocket shaft 6400 connects tensioning sprocket 6200 and tensioning sprocket bearing mount 6300.
In some embodiments of the present application, as shown in fig. 4, a tension adjustment structure 6100 is provided to the frame 1000. The drive end of the tensioning adjustment structure 6100 is connected to the tensioning sprocket bearing block 6300 to drive the tensioning sprocket 6200 to move. Tensioning sprocket bearing 6500 connects tensioning sprocket bearing seat 6300 and tensioning sprocket shaft 6400, making tensioning sprocket shaft 6400 and tensioning sprocket bearing seat 6300 rotationally connected.
In some embodiments of the present application, the tensioning device 6000 can also achieve the effect of tensioning the chain 4000 by pulling the chain 4000 in other directions, for example, the tensioning adjusting structure 6100 is fixed on the rack 1000 in an oblique direction, and the tensioning sprocket bearing seat 6300 is connected to the web 1200 in the rack 1000 in an oblique direction, which can also achieve the purpose of increasing the transportation track of the chain 4000 to tension the chain 4000.
In some embodiments of the present application, the non-driving end of the tension adjusting structure 6100 is disposed at the frame 1000, and the distance between the driving end and the non-driving end of the tension adjusting structure 6100 is adjustable, so that the function of the tension chain 4000 can be realized when the distance between one end and the other end of the tension adjusting structure 6100 is increased. The tensioning adjustment structure 6100 can employ other means to move the position of the tensioning sprocket 6200.
In some embodiments of the present application, to reduce drag during towing, the tensioning sprocket 6200 may be a smooth cylindrical sleeve.
It is understood that the sliding connection manner between the tensioning sprocket bearing block 6300 and the frame 1000 is not particularly limited in this application, and any structure capable of achieving the sliding connection between the tensioning sprocket bearing block 6300 and the frame 1000 is within the scope of the present application. Meanwhile, the specific structure of the guide assembly 6600 between the tensioning sprocket bearing seat 6300 and the rack 1000 is not particularly limited, and any structure capable of limiting the sliding direction of the tensioning sprocket bearing seat 6300 and the rack 1000 is within the protection scope of the present application.
For example, the guide assembly 6600 may also include guide slots and rollers disposed between the tension sprocket bearing block 6300 and the frame 1000.
To improve stability during operation, in some embodiments of the present application, as shown in fig. 4 and 5, when the chain 4000 is a 2-bar-roller chain as described above, 2 symmetrically disposed tensioning sprockets 6200 are disposed on the same tensioning sprocket rotating shaft 6400. When 2 tensioning cylinders are adopted as the tensioning adjusting structure 6100, the tensioning adjusting structure 6100 is a tensioning cylinder, a cylinder 6110 of the tensioning adjusting structure 6100 is hinged to the rack 1000, and a pull rod 6120 of the tensioning adjusting structure 6100 is hinged to the tensioning sprocket bearing seat 6300. The tensioning sprocket bearing block 6300 and the tensioning sprocket 6200 can slide on the guide rail 6610 by the extension and contraction of 2 tensioning cylinders.
In some embodiments of the present application, as shown in fig. 2, 4 and 5, the end of the middle section of the rack 1000 is provided with a removable middle section cover 10300 and the end of the top section of the rack 1000 is provided with a removable top cover 10100. The vertical elevator 1 is provided with the top housing 10100 and the middle housing 10300, so that the chain 4000 and the chain bucket 5000 can be maintained conveniently.
When the tensioning device 6000 of the vertical elevator 1 adopts the tensioning oil cylinder, the requirement of the tensioning chain 4000 (namely the requirement of 1-2% of the length of the tensioning chain 4000) of the ultrahigh chain bucket vertical elevator 1 with the lifting height of 60-80 m can be met.
In some embodiments of the present application, as shown in fig. 1 and 2, guide sprockets 8000 are disposed at two sides of a middle portion of the rack 1000 to change the movement path of the chain 4000 and the bucket 5000, so that the movement path of the chain 4000 is located inside the rack 1000, and the occupied space of the rack 1000 is reduced. The guide chain wheels 8000 are symmetrically arranged at two sides of the middle part of the rack 1000 according to the number and the movement route of the chains 4000, so that the movement track of the chains 4000 is optimized, and the occupied space of the rack 1000 is further reduced.
In some embodiments of the present application, as shown in fig. 1 and 2, the vertical lift 1 further comprises a discharge chute 13000 and a transition sprocket 9000. Discharging chute 13000 is arranged at one side of frame 1000, transition sprocket 9000 is arranged below first sprocket 2000 in frame 1000, and transition sprocket 9000 makes the opening of chain bucket 5000 face discharging chute 13000 notch through adjusting the gradient of chain 4000 and chain bucket 5000 for the material accurately falls into discharging chute 13000.
In some embodiments of the present application, the first sprocket 2000, the second sprocket 3000 and the transition sprocket 9000 are all symmetrically disposed according to the number of the chains 4000, ensuring stability and material lifting efficiency of the chains 4000.
Fig. 6 is a front view of a blanking recovery apparatus 7000 of the vertical lift 1 according to the embodiment of the present application.
In some embodiments of the present application, as shown in fig. 2 and 6, in order to solve the problem that the residual materials of the chain 4000 and the chain bucket 5000 fall off when the chain 4000 and the chain bucket 5000 move to the tensioning device 6000, a blanking recovery device 7000 is arranged below the tensioning device 6000. The blanking recovery device 7000 includes a recovery driving structure 7100, a scraper 7200 and a blanking groove 7300. The blanking groove 7300 is arranged below the tensioning device 6000 and used for collecting the blanking; the driving end of the recovery driving structure 7100 is connected with the scraper 7200 and used for driving the scraper 7200 to recover the blanking in the blanking groove 7300 into the sealed space of the rack 1000, so that the problem that the material is easily accumulated below the tensioning device is solved, and the material recovery is realized.
For example, as shown in fig. 6, the recycling driving structure 7100 includes: a driving wheel 7110 for receiving a driving force; a driven wheel 7120 arranged at the other end of the blanking recovery device 7000; a recovery chain 7130, wherein the recovery chain 7130 is connected with a driving wheel 7110 and a driven wheel 7120; flight 7200 is connected to recovery chain 7130. The scraper 7200 moves between the driving wheel 7110 and the driving wheel 7120 along with the recovery chain 7130, so that the blanking on the blanking groove 7300 moves to the bottom of the rack 1000, and the recycling of the materials is realized. To solve the problem of slack in the recovery chain 7130 over time, a recovery tensioning structure 7140 may be attached to the driven wheel 7120 to tension the recovery chain 7130.
In some embodiments of the present application, as shown in fig. 2, in order to solve the problem of easy combustion of materials in the vertical elevator 1 used in the coal-fired power plant, various safety devices may be disposed inside the housing 10000.
For example, in order to solve the problem of easy combustion of materials, when the top cover 10100 is disposed on the top end of the rack 1000, the fire sprinkler 20000 and the gas dust concentration detection device 21000 may be disposed at appropriate positions on the inner wall of the top cover 10100, and the gas dust concentration detection device 21000 may detect the concentrations of toxic, flammable and explosive gases such as carbon monoxide, oxygen, methane, hydrogen sulfide, and dust. When the above concentration exceeds a design value, the gas dust concentration detection device 21000 provides an alarm signal. Open fire monitoring devices 23000 are installed on the inner wall of a machine frame housing 10200, and when the open fire monitoring devices 23000 detect open fire and send out an alarm signal, a fire-fighting spraying device 20000 starts to work, so that the safety inside the machine frame housing is ensured, and a fire disaster is avoided. The open fire monitoring device 23000 comprises a temperature measuring cable and a protection tube, wherein the temperature measuring cable is arranged in the protection tube, and the protection tube is arranged on the housing 10000.
In some embodiments of the present application, as shown in fig. 2, in order to meet the requirement of environmental protection production in coal-fired power plants and cement plants, a dry fog dust suppression device 22000 is disposed on the inner wall of the housing 10200 of the frame casing to suppress dust in the vertical hoisting machine 1, so that when the vertical hoisting machine 1 is applied to the coal-fired power plants and cement plants, the strict requirement of environmental protection production can be met, and dust pollution can be prevented.
In some embodiments of the present application, as shown in fig. 2, to solve the problem of difficulty in servicing large and underground vertical hoists 1. One or more viewing windows 24000 and maintenance doors 25000 are provided on the housing 10000 to facilitate maintenance and inspection of the equipment.
As shown in fig. 2, a vertical hoist 1 system includes: the vertical lifting machine 1, the feeding machine 2, the feeding machine 4 and the dust removing equipment 5.
The feeding machine 2 is connected with the vertical hoisting machine 1 through a feeding chute 12000 and is used for inputting materials to be hoisted to the vertical hoisting machine 1. For example, when conveying coal briquettes, the feeder 2 may employ a feeder belt conveyor.
The feeder 4 is connected with the vertical elevator 1 through a discharging chute 11000 and is used for receiving materials output by the vertical elevator 1. For example, when the elevator 1 is used for excavating coal, the feeder 4 can be used as a coal feeder to uniformly transfer the coal to a belt conveyor, other screening equipment or a storage warehouse.
The dust removing device 5 is used for removing dust in the air inside the vertical lifting machine 1, and is connected with the vertical lifting machine 1 through an air suction channel 28000 arranged on the frame 1000 and/or the housing 10000 and used for removing the dust inside the frame. Suction channel 28000 includes suction tube 28100 and suction inlet 28200.
The discharging chute 11000 and the feeding chute 12000 can be provided with a blocking limit 26000 and a bin wall vibration motor 27000, so that the material feeding and discharging speed is improved.
The working principle of the vertical elevator 1 in this embodiment includes:
according to the principle of tensioning the chain 4000, the chain bucket 5000 vertically moves downwards along with the chain 4000 to the guide chain wheel 8000 and bypasses the tensioning chain wheel 6200; an adjustment driving force is applied to the tensioning adjustment structure 6100, and under the action of the adjustment driving force, the driving end of the tensioning adjustment structure 6100 drives the tensioning sprocket 6200 to move, and further the chain 4000 is tensioned by the tensioning sprocket 6200.
The principle of lifting materials, materials enter a vertical lifting machine 1 from a feeding chute 12000; the opening of the chain bucket 5000 is downward, the chain 4000 starts to wind around the second chain wheel 3000, and in the process that the chain bucket 5000 winds around the second chain wheel 3000, the chain bucket 5000 digs materials into the chain bucket 5000 from the bottom of the rack 1000; after bypassing the second chain wheel 3000, the opening of the chain bucket 5000 is upward, and the loaded materials are lifted to the first chain wheel 2000 along with the chain 4000; after the chain bucket 5000 winds around the first chain wheel 2000 along with the chain 4000, the position and the direction of the chain bucket 5000 are adjusted under the action of the transition chain wheel 9000, so that the opening of the chain bucket 5000 faces the discharging chute 13000, and then materials in the chain bucket 5000 are discharged into the discharging chute 13000 under the action of gravity, and feeding and discharging of the vertical elevator are completed.
The tensioning device 6000 is arranged in the middle of the frame 1000 of the vertical elevator 1, so that tensioning operation of the chain 4000 is achieved, and the problems that the tensioning device of the ultrahigh vertical elevator 1 is difficult to arrange, large in occupied space and difficult in equipment maintenance are solved.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the claims. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present application shall be subject to the appended claims.

Claims (12)

1. A vertical hoist, comprising:
a frame;
the first chain wheel is arranged at one end of the rack and used for receiving lifting driving force;
the second chain wheel is arranged at the other end of the rack and is connected with the first chain wheel through a chain;
the tensioning device is arranged at the middle part of the rack and is used for tensioning the chain;
a chain bucket disposed on the chain.
2. The vertical hoist as claimed in claim 1, characterized in that the tension device includes a tension adjusting structure, a tension sprocket bearing housing, and a tension sprocket rotating shaft; the tensioning adjusting structure is arranged on the rack, and a driving end of the tensioning adjusting structure is connected with the tensioning sprocket bearing seat; the tensioning chain wheel is connected with the tensioning chain wheel bearing seat through the tensioning chain wheel rotating shaft; the tensioning chain wheel is abutted to the inner side of the chain, and the tensioning chain wheel bearing seat is connected with the rack in a sliding mode.
3. The vertical hoist as claimed in claim 2, characterized in that the tension sprocket bearing block is slidably connected to the frame by a guide assembly; the guide assembly includes a guide rail and a guide slot.
4. The vertical hoist as claimed in claim 2, characterized in that the tension device further comprises a tension sprocket bearing block, and the tension sprocket bearing block and the tension sprocket bearing are rotatably connected by the tension sprocket rotating shaft.
5. The vertical hoist as claimed in any one of claims 2 to 4, characterized in that the tension adjusting structure is a tension cylinder including a cylinder body and a pull rod slidably connected; the cylinder body is arranged on the frame, and the end part of the pull rod is connected with the tensioning chain wheel.
6. The vertical hoist as claimed in claim 1, characterized in that the hoisting height of the vertical hoist is 60m to 80 m.
7. The vertical lift machine as recited in claim 1, further comprising a blanking recovery device including a recovery drive structure, a scraper, and a blanking chute; the blanking groove is arranged below the tensioning device and used for collecting the blanking; the driving end of the recovery driving structure is connected with the scraper and used for driving the scraper to recover the blanking in the blanking groove to the bottom of the rack.
8. The vertical hoist as claimed in claim 1, characterized in that the vertical hoist includes a guide sprocket provided at a side of the frame for changing a movement locus of the chain and the bucket.
9. The vertical hoist as claimed in claim 1, characterized by further comprising:
the discharging chute is arranged on the side surface of the rack;
the transition chain wheel is arranged on the rack and used for adjusting the inclination of the chain and the chain bucket so that the opening of the chain bucket faces the notch of the discharging chute.
10. The vertical hoist as claimed in claim 1, characterized in that the vertical hoist is further provided with a casing comprising a top casing, a frame casing and an intermediate casing;
the top cover shell is arranged at a top port of the rack, the rack cover shell is arranged on the side face of the rack, and the middle cover shell is arranged at a middle port of the rack.
11. The vertical hoist as claimed in claim 10, further comprising:
the chain guide block is arranged on the inner wall of the web member of the rack;
the chain bucket deformation detection device is arranged on the inner wall of the frame housing;
the fire-fighting spraying device is arranged on the inner wall of the top housing;
the gas dust concentration detection device is arranged on the inner wall of the top encloser and/or the inner wall of the frame encloser;
the dry fog dust suppression device is arranged on the inner wall of the frame housing;
and the open fire monitoring device is arranged on the inner wall of the housing.
12. A vertical hoisting system comprising the vertical hoist as claimed in any one of claims 1 to 11, a feeder and a dust removing device; the feeding machine is connected to one end of the rack and used for providing materials to be lifted for the vertical lifting machine; the dust removing equipment is connected with the rack of the vertical hoisting machine through an air suction pipe and an air suction opening and is used for removing dust in the rack; the feeder is connected at the other end of the rack and used for outputting the lifted materials.
CN202011545575.3A 2020-12-24 2020-12-24 Vertical elevator and vertical lifting system Pending CN112520316A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011545575.3A CN112520316A (en) 2020-12-24 2020-12-24 Vertical elevator and vertical lifting system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011545575.3A CN112520316A (en) 2020-12-24 2020-12-24 Vertical elevator and vertical lifting system

Publications (1)

Publication Number Publication Date
CN112520316A true CN112520316A (en) 2021-03-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011545575.3A Pending CN112520316A (en) 2020-12-24 2020-12-24 Vertical elevator and vertical lifting system

Country Status (1)

Country Link
CN (1) CN112520316A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113719289A (en) * 2021-09-08 2021-11-30 中铁工程装备集团有限公司 Continuous slag discharging device and method for vertical shaft

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113719289A (en) * 2021-09-08 2021-11-30 中铁工程装备集团有限公司 Continuous slag discharging device and method for vertical shaft

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