CN112518183A - Iron accessory robot welding equipment - Google Patents
Iron accessory robot welding equipment Download PDFInfo
- Publication number
- CN112518183A CN112518183A CN202011417988.3A CN202011417988A CN112518183A CN 112518183 A CN112518183 A CN 112518183A CN 202011417988 A CN202011417988 A CN 202011417988A CN 112518183 A CN112518183 A CN 112518183A
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- China
- Prior art keywords
- welding
- fixedly connected
- workbench
- mounting panel
- robot
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Links
- 238000003466 welding Methods 0.000 title claims abstract description 131
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 23
- 230000008859 change Effects 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 208000019462 Occupational injury Diseases 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 230000036541 health Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses robot welding equipment for iron fittings, which relates to the technical field of welding and comprises a workbench, wherein a first overturning welding table is fixedly connected onto the workbench, a second overturning welding table is fixedly connected onto the workbench, a first quick-change tooling fixture is fixedly connected onto the top of the first overturning welding table, a second quick-change tooling fixture is arranged on the top of the workbench, a third quick-change tooling fixture is arranged on the top of the workbench, a first welding robot is arranged on the top of the workbench, and a second welding robot is arranged on the top of the workbench. This kind of iron accessory robot welding technique can realize that many varieties both sides simultaneous production on an equipment, and through frock clamp, the robot can realize the accurate location to accessory welding, realizes special operation environment's unmanned operation, avoids artifical occupational injury to appear, influences healthily, replaces artifically through the machine, has reduced artificial uncontrollable factor in the production process.
Description
Technical Field
The invention relates to the technical field of welding, in particular to iron fitting robot welding equipment.
Background
The welding robot has the advantages that two influences are serious in production of new iron accessories, on one hand, the operation cost of an enterprise is improved due to the fact that labor cost is greatly improved, profits are reduced (a phenomenon that a welder with technical content is more prominent), on the other hand, uncertainty of welding efficiency of operators and uncertainty of welding quality are caused, and therefore the fact that the six-axis robot replaces a worker to perform welding is considered.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides iron fitting robot welding equipment, wherein a robot works according to an action track edited by a program, the product consistency is high, a robot substitute is realized, and the problem of simultaneous production of products of various models is solved.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an iron fitting robot welding equipment, includes the workstation, the first upset welding bench of fixedly connected with on the workstation, fixedly connected with second upset welding bench on the workstation, the first quick change frock clamp of top fixedly connected with of first upset welding bench, the top of workstation is provided with second quick change frock clamp, the top of workstation is provided with third quick change frock clamp, the top of workstation is provided with first welding robot, the top of workstation is provided with second welding robot, the first switch board of fixedly connected with on the workstation, fixedly connected with transformer on the first switch board, the first welding machine of top fixedly connected with of workstation, the top of workstation is provided with the second welding machine, fixedly connected with second switch board on the workstation.
Preferably, first quick change frock clamp includes first mounting panel, the first cushion of the top fixedly connected with of first mounting panel, the first side baffle of the top fixedly connected with of first mounting panel, the first A type cylinder anchor clamps of the top fixedly connected with of first mounting panel, the top fixedly connected with B type cylinder anchor clamps of first mounting panel, the top fixedly connected with rotary fixture of first mounting panel, the top fixedly connected with plate anchor clamps of first mounting panel.
Preferably, the second quick-change tool clamp comprises a second mounting plate, a second cushion block is fixedly connected to the top of the second mounting plate, a second side baffle is fixedly connected to the top of the second mounting plate, a clamping block is fixedly connected to the top of the second mounting plate, a second A-type cylinder clamp is fixedly connected to the top of the second mounting plate, and a first C-type cylinder clamp is fixedly connected to the top of the second mounting plate.
Preferably, the third quick-change tool clamp comprises a third mounting plate, a third cushion block is fixedly connected to the top of the third mounting plate, a third side baffle is fixedly connected to the top of the third mounting plate, a third A-type cylinder clamp is fixedly connected to the top of the third mounting plate, a second C-type cylinder clamp is fixedly connected to the top of the third mounting plate, and an overturning clamp is fixedly connected to the top of the third mounting plate.
Preferably, the first quick-change tooling fixture is fixedly connected to the second overturning welding table, and the first quick-change tooling fixture fixed to the first overturning welding table and the first quick-change tooling fixture fixed to the second overturning welding table are distributed in a mirror image mode.
Preferably, the number of the second quick-change tooling fixtures and the number of the third quick-change tooling fixtures are four, and the second quick-change tooling fixtures and the third quick-change tooling fixtures are distributed in a pairwise symmetrical manner.
Preferably, be electric connection between first welding robot, second welding robot, first switch board, first welding machine, second welding machine and the second switch board, first upset welding bench and second upset welding bench all with first switch board and second switch board electric connection.
Preferably, first welding robot and second welding robot set up between first upset welding bench and second upset welding bench, and first welding robot and second welding robot are otc six welding robot.
(III) advantageous effects
The invention provides iron fitting robot welding equipment. The method has the following beneficial effects:
(1) the welding technology of the iron fitting robot can realize simultaneous production of multiple varieties on two sides of one device.
(2) This kind of iron accessory robot welding technique, through frock clamp, the robot can realize the accurate location to the accessory welded.
(3) The welding technology of the iron fitting robot realizes unmanned operation in a special operation environment, replaces manpower, avoids occupational injury in the manual work, and influences health.
(4) The welding technology of the iron fitting robot replaces manual work through a machine, and manual uncontrollable factors in the production process are reduced.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic structural view of a first quick-change tooling fixture according to the present invention;
FIG. 3 is a schematic structural view of a second quick-change tooling fixture according to the present invention;
fig. 4 is a schematic structural view of a third quick-change tool clamp of the present invention.
In the figure: 1 workbench, 2 first turnover welding table, 3 second turnover welding table, 4 first quick-change tooling fixture, 401 first mounting plate, 402 first cushion block, 403 first side baffle, 404 first A-type cylinder fixture, 405B-type cylinder fixture, 406 rotary fixture, 407 plate fixture, 5 second quick-change tooling fixture, 501 second mounting plate, 502 second cushion block, 503 second side baffle, 504 fixture block, 505 second A-type cylinder fixture, 506 first C-type cylinder fixture, 6 third quick-change tooling fixture, 601 third mounting plate, 602 third cushion block, 603 third side baffle, 604 third A-type cylinder fixture, 605 second C-type cylinder fixture, 606 turnover fixture, 7 first welding robot, 8 second welding robot, 9 first control cabinet, 10 transformer, 11 first welding machine, 12 second welding machine, 13 second control cabinet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a robot welding device for iron fittings comprises a workbench 1, wherein a first overturning welding table 2 is fixedly connected onto the workbench 1, a second overturning welding table 3 is fixedly connected onto the workbench 1, and two sides of multiple varieties of iron fittings can be simultaneously produced on one device, a first quick-change tool fixture 4 is fixedly connected onto the top of the first overturning welding table 2, a first quick-change tool fixture 4 is fixedly connected onto the second overturning welding table 3, the first quick-change tool fixture 4 fixed onto the first overturning welding table 3 and the first quick-change tool fixture 4 fixed onto the second overturning welding table 3 are distributed in a mirror image manner, a second quick-change tool fixture 5 is arranged on the top of the workbench 1, a third quick-change tool fixture 6 is arranged on the top of the workbench 1, and a robot can realize accurate positioning of welding of the fittings through the tool fixtures, four second quick-change tool fixtures 5 and four third quick-change tool fixtures 6 are arranged on the workbench 1, and are distributed symmetrically in pairs, the top of the working platform 1 is provided with a first welding robot 7, the top of the working platform 1 is provided with a second welding robot 8, the unmanned operation of a special working environment is realized, the manual work is replaced, the occupational injury of the manual work is avoided, the health is influenced, the manual work is replaced by the machine, the artificial uncontrollable factors in the production process are reduced, the first welding robot 7 and the second welding robot 8 are arranged between the first overturning welding platform 2 and the second overturning welding platform 3, the first welding robot 7 and the second welding robot 8 are both otc six-axis welding robots, the working platform 1 is fixedly connected with a first control cabinet 9, the first control cabinet 9 is fixedly connected with a transformer 10, the top of the working platform 1 is fixedly connected with a first welding machine 11, the top of the working platform 1 is provided with a second welding machine 12, the working platform 1 is fixedly connected with a second control cabinet 13, be electric connection between first welding robot 7, second welding robot 8, first switch board 9, first welding machine 11, second welding machine 12 and the second switch board 13, first upset welding bench 2 and second upset welding bench 3 all with first switch board 9 and 13 electric connection of second switch board.
As shown in fig. 2, the first quick-change tooling fixture 4 includes a first mounting plate 401, a first cushion block 402 fixedly connected to the top of the first mounting plate 401, a first side baffle 403 fixedly connected to the top of the first mounting plate 401, a first a-type cylinder fixture 404 fixedly connected to the top of the first mounting plate 401, a B-type cylinder fixture 405 fixedly connected to the top of the first mounting plate 401, a rotary fixture 406 fixedly connected to the top of the first mounting plate 401, and a plate fixture 407 fixedly connected to the top of the first mounting plate 401.
As shown in fig. 3, the second quick-change tooling fixture 5 includes a second mounting plate 501, a second pad 502 fixedly connected to the top of the second mounting plate 501, a second side baffle 503 fixedly connected to the top of the second mounting plate 501, a fixture block 504 fixedly connected to the top of the second mounting plate 501, a second a-type cylinder fixture 505 fixedly connected to the top of the second mounting plate 501, and a first C-type cylinder fixture 506 fixedly connected to the top of the second mounting plate 501.
As shown in fig. 4, the third quick-change tooling fixture 6 includes a third mounting plate 601, a third cushion block 602 fixedly connected to the top of the third mounting plate 601, a third side baffle 603 fixedly connected to the top of the third mounting plate 601, a third a-type cylinder fixture 604 fixedly connected to the top of the third mounting plate 601, a second C-type cylinder fixture 605 fixedly connected to the top of the third mounting plate 601, and a turning fixture 606 fixedly connected to the top of the third mounting plate 601.
During operation, utilize six robots to weld the accessory, including following step:
firstly, preparing materials, namely placing a semi-finished pipe to be welded on a first quick-change tool fixture 4 on a first overturning welding table 2, pressing a clamping button key, and clamping and positioning the placed product by using an air cylinder fixture to wait for welding;
secondly, the operator moves away from the welding working area of the robot, and simultaneously places the semi-finished pipe to be welded on the first quick-change tooling fixture 4 on the second overturning welding table 3;
thirdly, an operator presses a start button key, the first welding robot 7 and the second welding robot 8 start welding according to an installation program editing route, front welding is completed firstly, and a servo workbench is given a completion instruction after completion;
fourthly, after the workbench rotates by 90 degrees under the original standard, giving a finishing instruction to the first welding robot 7 and the second welding robot 8, starting side surface welding of the first welding robot 7 and the second welding robot 8, and finishing giving the finishing instruction to the workbench;
fifthly, after the workbench rotates 180 degrees under the original standard, giving a finishing instruction to the first welding robot 7 and the second welding robot 8, starting back welding by the robots, and returning the servo workbench to the original position after finishing the back welding;
sixthly, the first welding robot 7 and the second welding robot 8 return to the original positions, and after the first quick-change tooling fixture 4 on the second overturning welding table 3 is placed, the robots repeat the steps from the third step to the fifth step;
and seventhly, pressing and loosening the button key by an operator, and taking down the welding finished product.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an iron accessory welding equipment of robot, includes workstation (1), its characterized in that: the welding machine is characterized in that a first overturning welding table (2) is fixedly connected onto the workbench (1), a second overturning welding table (3) is fixedly connected onto the workbench (1), a first quick-change tooling fixture (4) is fixedly connected onto the top of the first overturning welding table (2), a second quick-change tooling fixture (5) is arranged on the top of the workbench (1), a third quick-change tooling fixture (6) is arranged on the top of the workbench (1), a first welding robot (7) is arranged on the top of the workbench (1), a second welding robot (8) is arranged on the top of the workbench (1), a first control cabinet (9) is fixedly connected onto the workbench (1), a transformer (10) is fixedly connected onto the first control cabinet (9), a first welding machine (11) is fixedly connected onto the top of the workbench (1), and a second welding machine (12) is arranged on the top of the workbench (1), and a second control cabinet (13) is fixedly connected to the workbench (1).
2. The robotic welding device for iron accessories of claim 1, wherein: first quick change frock clamp (4) include first mounting panel (401), the first cushion (402) of top fixedly connected with of first mounting panel (401), the first side baffle (403) of top fixedly connected with of first mounting panel (401), the first A type cylinder anchor clamps (404) of top fixedly connected with of first mounting panel (401), the top fixedly connected with B type cylinder anchor clamps (405) of first mounting panel (401), the top fixedly connected with rotary fixture (406) of first mounting panel (401), the top fixedly connected with plate anchor clamps (407) of first mounting panel (401).
3. The robotic welding device for iron accessories of claim 1, wherein: second quick change frock clamp (5) include second mounting panel (501), top fixedly connected with second cushion (502) of second mounting panel (501), top fixedly connected with second side baffle (503) of second mounting panel (501), top fixedly connected with fixture block (504) of second mounting panel (501), top fixedly connected with second A type cylinder anchor clamps (505) of second mounting panel (501), the first C type cylinder anchor clamps (506) of top fixedly connected with of second mounting panel (501).
4. The robotic welding device for iron accessories of claim 1, wherein: third quick change frock clamp (6) include third mounting panel (601), the top fixedly connected with third cushion (602) of third mounting panel (601), the top fixedly connected with third side shield (603) of third mounting panel (601), the top fixedly connected with third A type cylinder anchor clamps (604) of third mounting panel (601), the top fixedly connected with second C type cylinder anchor clamps (605) of third mounting panel (601), the top fixedly connected with upset anchor clamps (606) of third mounting panel (601).
5. The robotic welding device for iron accessories of claim 1, wherein: fixedly connected with first quick change frock clamp (4) on second upset welding bench (3), first quick change frock clamp (4) of fixed on first upset welding bench (3) and first quick change frock clamp (4) of second upset welding bench (3) fixed are the mirror image and distribute.
6. The robotic welding device for iron accessories of claim 1, wherein: the second quick-change tooling fixture (5) and the third quick-change tooling fixture (6) are four in number and are distributed in a pairwise symmetrical mode.
7. The robotic welding device for iron accessories of claim 1, wherein: be electric connection between first welding robot (7), second welding robot (8), first switch board (9), first welding machine (11), second welding machine (12) and second switch board (13), first upset welding bench (2) and second upset welding bench (3) all with first switch board (9) and second switch board (13) electric connection.
8. The robotic welding device for iron accessories of claim 1, wherein: first welding robot (7) and second welding robot (8) set up between first upset welding bench (2) and second upset welding bench (3), and first welding robot (7) and second welding robot (8) are otc six welding robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011417988.3A CN112518183A (en) | 2020-12-05 | 2020-12-05 | Iron accessory robot welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011417988.3A CN112518183A (en) | 2020-12-05 | 2020-12-05 | Iron accessory robot welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112518183A true CN112518183A (en) | 2021-03-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011417988.3A Pending CN112518183A (en) | 2020-12-05 | 2020-12-05 | Iron accessory robot welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112518183A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114932362A (en) * | 2022-05-25 | 2022-08-23 | 上海森永工程设备有限公司 | Arrangement mode of titanium basket welded fixing tool and workbench |
-
2020
- 2020-12-05 CN CN202011417988.3A patent/CN112518183A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114932362A (en) * | 2022-05-25 | 2022-08-23 | 上海森永工程设备有限公司 | Arrangement mode of titanium basket welded fixing tool and workbench |
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Application publication date: 20210319 |