CN112517578A - Automatic cleaning equipment for wire winding barrel - Google Patents
Automatic cleaning equipment for wire winding barrel Download PDFInfo
- Publication number
- CN112517578A CN112517578A CN202011498875.0A CN202011498875A CN112517578A CN 112517578 A CN112517578 A CN 112517578A CN 202011498875 A CN202011498875 A CN 202011498875A CN 112517578 A CN112517578 A CN 112517578A
- Authority
- CN
- China
- Prior art keywords
- cleaning
- automatic
- tank
- conveying
- spray
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
- B08B9/44—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough the means being for loading or unloading the apparatus
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention provides automatic cleaning equipment for a wire winding barrel, which comprises an automatic feeding mechanism, a pre-cleaning mechanism, a spraying rinsing mechanism, an air drying mechanism and an automatic discharging mechanism which are sequentially arranged, wherein a cleaning tank of the pre-cleaning mechanism is communicated with a spraying tank of the spraying rinsing mechanism; still include transport mechanism, transport mechanism runs through in advance the wiper mechanism spray rinsing mechanism with air-dry the mechanism setting, transport mechanism is equidistant to be provided with a plurality of fixed positions, one side of transport mechanism's input is provided with the fixed position inductor for whether real-time response has fixed position reachs and with signal transmission to automatic feeding mechanism. The automatic cleaning equipment can complete automatic feeding, pre-cleaning, spray rinsing, air drying and discharging of the wire forming tube, realizes full automation of the cleaning process of the wire forming tube, greatly reduces the labor intensity of workers, improves the cleaning efficiency of the wire forming tube, ensures the cleaning effect, and is suitable for industrial production and application.
Description
Technical Field
The invention relates to the technical field of glass fiber production equipment, in particular to automatic cleaning equipment for a winding drum of a glass fiber yarn ball.
Background
In the field of glass fiber yarn production, particularly in the production of electronic grade glass fiber yarns, washable winding drums are commonly used for strand winding. During production, stains adhere to the forming tube and, if left untreated, may contaminate the yarn wound thereon. Therefore, each winding tube generally needs to be cleaned once after winding to ensure that the inside and the outside of the winding tube are clean, so that the production requirement of the electronic grade glass fiber yarn is met.
In the early stage, the cleaning mode of the winding tube in the electronic grade glass fiber yarn production industry mainly adopts a manual operation mode, and workers manually operate the cleaning mode to wash away stains on the winding tube. This approach has the following drawbacks: the manual cleaning has high labor cost, low working efficiency, high labor intensity and many potential safety hazards; and the manual cleaning quality has large fluctuation, which often cannot meet the production requirements and seriously influences the product quality of the electronic grade glass fiber yarn. In addition, the cleaning efficiency of manual cleaning is too low to meet the requirement of large-scale industrial production.
Disclosure of Invention
The present invention is directed to solving the problems described above. It is an object of the present invention to provide an automatic cleaning apparatus for a forming tube that solves any of the above problems. Specifically, the invention provides equipment which can operate efficiently, safely and stably and can automatically clean the wire winding drum.
In order to achieve the aim, the invention provides automatic cleaning equipment for a wire winding cylinder, which comprises an automatic feeding mechanism, a pre-cleaning mechanism, a spray rinsing mechanism, an air drying mechanism and an automatic discharging mechanism which are sequentially arranged, wherein a cleaning tank of the pre-cleaning mechanism is communicated with a spray tank of the spray rinsing mechanism; the automatic cleaning equipment further comprises a conveying mechanism, the conveying mechanism penetrates through the pre-cleaning mechanism, the spray rinsing mechanism and the air drying mechanism, a plurality of fixed positions are arranged on the conveying mechanism at equal intervals, and a fixed position sensor is arranged on one side of the input end of the conveying mechanism and used for sensing whether the fixed positions arrive or not in real time and sending signals to the automatic feeding mechanism; the automatic feeding mechanism is used for placing the wire winding tube to be cleaned in the fixed position, and the axial direction of the wire winding tube is perpendicular to the conveying surface of the conveying mechanism; and the automatic blanking mechanism sequentially passes through the wire winding barrel which is cleaned by the pre-cleaning mechanism and the spray rinsing mechanism and air-dried by the air drying mechanism, and the wire winding barrel is moved to a preset position by the conveying mechanism.
Wherein, the mechanism adopts the mode of converting acoustic energy into mechanical vibration in advance, is in including setting up supersonic generator on purge tank bottom and the lateral wall, being located level detection meter in the washing tank, with level detection meter signal connection's liquid level alarm and with the automatic water supply device that the washing tank is linked together, the level detection meter with automatic water supply device signal connection will liquid level signal in the washing tank feeds back in real time extremely automatic water supply device.
The automatic feeding mechanism comprises a feeding robot, a conveying belt and a photoelectric sensor, the photoelectric sensor is used for detecting whether the winding tube to be cleaned on the conveying belt is conveyed to a preset position or not and sending a detection signal to the feeding robot, and the feeding robot receives the detection signal of the photoelectric sensor and the detection signal of the fixed position sensor in real time and is used for moving the winding tube to be cleaned on the conveying belt to the fixed position sensed by the fixed position sensor.
Wherein, the photoelectric sensor is a correlation type photoelectric sensor.
The automatic feeding mechanism further comprises a pushing cylinder, the telescopic direction of the pushing cylinder is parallel to the conveying direction of the conveying belt and used for pushing the wire winding barrel to be cleaned to the sensing range of the photoelectric sensor.
The automatic cleaning equipment further comprises a positioning compression rod, the positioning compression rod is positioned at the tops of the cleaning tank and the spraying tank, and the height difference between the positioning compression rod and the conveying surface of the conveying mechanism is larger than the height of the wire winding barrel.
The spray rinsing mechanism comprises a spray device positioned at the top of the spray tank, a coarse filter frame arranged at the bottom of the spray tank, an oil-water separator positioned below the coarse filter frame, a liquid storage tank and a fine filter, wherein the liquid storage tank is communicated with the spray device and used for supplying cleaning liquid to the spray device, and the fine filter is positioned on a pipeline between the liquid storage tank and the spray device and used for performing fine filtration on the cleaning liquid; the output end of the oil-water separator is communicated with the liquid storage tank, and filtered liquid is recycled to the liquid storage tank.
Wherein, air-dry mechanism includes air-blower, tuber pipe support and a plurality of rotationally sets up the air knife at tuber pipe support top, the export of air-blower passes through the tuber pipe support with the air knife is linked together, the air knife sets up transport mechanism's top, just the air outlet of air knife with difference in height between transport mechanism's the conveying face is greater than the height setting of a forming package.
The automatic blanking mechanism comprises a blanking robot and a blanking trolley, wherein the blanking robot is arranged between the blanking trolley and the output end of the conveying mechanism and used for moving the wire winding barrel, which is air-dried on the conveying mechanism, to the blanking trolley.
Wherein, transport mechanism is in the entrance of washing tank sets up along the direction of transfer downward sloping, transport mechanism is in the exit of spraying the groove sets up along the direction of transfer upward sloping.
The automatic cleaning equipment can complete automatic feeding, pre-cleaning, spray rinsing, air drying and discharging of the wire winding barrel, realizes full automation of the cleaning process of the wire winding barrel, greatly reduces the labor intensity of workers, improves the cleaning efficiency of the wire winding barrel, ensures the cleaning effect, is simple, convenient and safe to operate, and is suitable for industrial production and application.
Other characteristic features and advantages of the invention will become apparent from the following description of exemplary embodiments, which is to be read in connection with the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention. In the drawings, like reference numerals are used to indicate like elements. The drawings in the following description are directed to some, but not all embodiments of the invention. For a person skilled in the art, other figures can be derived from these figures without inventive effort.
FIG. 1 schematically illustrates a schematic view of an embodiment of the automatic cleaning apparatus of the present invention;
FIG. 2 schematically illustrates a structure of the automatic feeding mechanism;
FIG. 3 is a schematic view schematically illustrating an internal structure of the pre-washing mechanism;
FIG. 4 schematically illustrates a side view of the spray rinsing mechanism;
fig. 5 schematically shows an internal structure of the spray rinsing structure;
fig. 6 schematically shows a side view of the airing mechanism.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. It should be noted that the embodiments and features of the embodiments in the present application may be arbitrarily combined with each other without conflict.
The inventor designs an automatic cleaning device for the wire winding cylinder in order to reduce the labor intensity of workers and improve the cleaning quality and the cleaning efficiency of the wire winding cylinder, adopts the method that the sound energy of ultrasonic waves is converted into mechanical vibration energy to pre-clean the wire winding cylinder, then utilizes a spraying device to spray and rinse the wire winding cylinder, and finally carries out air drying to ensure the cleaning effect of the surface of the wire winding cylinder; in the process, the wire winding barrel is positioned and conveyed by the conveying mechanism with the fixed position, so that the position stability of the wire winding barrel in the cleaning process and the mutual independence between adjacent wire winding barrels are effectively ensured, and the surface cleaning effect and the air drying effect of the wire winding barrel are ensured. Meanwhile, the feeding robot and the discharging robot are adopted to realize the feeding and discharging work before and after the wire winding barrel is cleaned, the cleaning efficiency and the automation degree of the wire winding barrel are further improved, and the labor intensity of workers is reduced.
The automatic cleaning apparatus for a forming tube according to the present invention will be described in detail with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram showing an embodiment of an automatic cleaning apparatus for a forming tube according to the present invention, and as shown in fig. 1, the automatic cleaning apparatus includes an automatic feeding mechanism 1, a pre-cleaning mechanism 2, a spray rinsing mechanism 3, an air drying mechanism 4, and an automatic discharging mechanism 5, which are sequentially disposed, wherein a cleaning tank 20 of the pre-cleaning mechanism 2 and a spray tank 30 of the spray rinsing mechanism 3 are disposed in communication. The automatic cleaning equipment also comprises a conveying mechanism 6 which is used for conveying the wire winding barrel to be cleaned through the pre-cleaning mechanism 2, the spraying rinsing mechanism 3 and the air drying mechanism 4 in sequence. The conveying means 6 may be, for example, a conveyor belt or a conveyor chain.
Specifically, transport mechanism 6 runs through cleaning mechanism 2 in advance, sprays rinsing mechanism 3 and air-dry mechanism 4 and sets up, and transport mechanism 6 is equidistant to be provided with a plurality of fixed positions 61, and one side of transport mechanism 6's input is provided with fixed position inductor 62 for whether there is fixed position 61 arrival and with signal transmission to automatic feeding mechanism 1 in real time the response. After receiving a confirmation signal sent by the fixed position sensor 62 and indicating that the fixed position 61 arrives, the automatic feeding mechanism 1 places the winding tube to be cleaned in the fixed position 61, and the axial direction of the winding tube is perpendicular to the conveying surface of the conveying mechanism 6; the wire winding cylinder to be cleaned is conveyed by the conveying mechanism 6, sequentially passes through the pre-cleaning mechanism 2 and the spray rinsing mechanism 3 to complete cleaning, and then is air-dried on the surface by the air drying mechanism 4. When the automatic blanking mechanism 5 identifies that the output end of the conveying mechanism 6 has the air-dried forming tube to output, the forming tube which is cleaned by the pre-cleaning mechanism 2 and the spray rinsing mechanism 3 and air-dried by the air-drying mechanism 4 is moved to a preset position from the conveying mechanism 6, and the automatic cleaning process of the forming tube is completed.
Fig. 2 shows a schematic structural view of a specific embodiment of the automatic feeding mechanism 1, and referring to fig. 2, the automatic feeding mechanism 1 comprises a feeding robot 11, a conveyor belt 12 and a photoelectric sensor 13, wherein the conveyor belt 12 can be driven by a motor and is used for conveying a forming tube to be cleaned; the feeding robot 11 can be arranged at one side of the conveyor belt 12, and can also be arranged between the conveyor belt 12 and the conveying mechanism 6, and is used for moving the forming tube to be cleaned on the conveyor belt 12 to the fixing position 61 of the conveying mechanism 6; the photoelectric sensor 13 is used for detecting whether the winding tube to be cleaned on the conveyor belt 12 is conveyed to a preset position or not, and sending a detection signal to the feeding robot 11. Specifically, the feeding robot 11 receives detection signals of the photoelectric sensor 13 and the fixed position sensor 62 in real time, and moves the winding tube to be cleaned on the conveyor belt 12 to the fixed position 61 sensed by the fixed position sensor 62 according to the detection signals.
In this embodiment, the loading robot 11 includes a base 111, a mechanical arm 112 and a mechanical gripper 113, the base 111 is located between the conveyor belt 12 and the conveying mechanism 6, one end of the mechanical arm 112 is rotatably connected to the top of the base 111, and the mechanical gripper 113 is disposed at the other end of the mechanical arm 112. Illustratively, the mechanical arm 112 is a multi-section linkage structure capable of omni-directional rotation, and the mechanical gripper 113 is a telescopic structure controlled by a solenoid valve and a cylinder. Since the conveyor belt 12 is a running device, the sensing area of the photoelectric sensor 13 is typically a range of positions rather than a relatively fixed coordinate position, and thus the gripping range of the mechanical gripper 113 is also a regional position. Illustratively, a tracking sensor may also be provided on the mechanical gripper 113 for sensing the specific position of the forming tube to be gripped.
In an alternative embodiment, the photo sensor 13 is a correlation photo sensor, i.e. a combination of detection devices formed by two sensing devices that sense signals emitted from each other. When no barrier exists between the correlation type photoelectric sensors, two sensing devices in the correlation type photoelectric sensors can receive signals transmitted by each other; when the winding tube to be cleaned is conveyed to the space between the correlation type photoelectric sensors, the sensing signals between the correlation type sensors are interrupted, namely the signals are abnormal. The correlation photoelectric sensor sends a sensing signal to the feeding robot 11 in real time, and when the feeding robot 11 receives an abnormal signal from the correlation photoelectric sensor, the winding tube to be cleaned is judged, namely, the winding tube is grabbed between the correlation photoelectric sensors; then when receiving the acknowledgement signal that fixed position inductor 62 sent, the winding tube that will snatch waits to wash is placed on fixed position 61 that fixed position inductor 62 sensed, makes the winding tube that waits to wash can move along with transport mechanism 6, accomplishes the automatic feeding of the winding tube that waits to wash.
In an alternative embodiment, the automatic feeding mechanism 1 further comprises a pushing cylinder 14, and the stretching direction of the pushing cylinder 14 is parallel to the conveying direction of the conveyor belt 12 and used for pushing the wire forming tube to be cleaned to the sensing range of the photoelectric sensor 13. Illustratively, the pushing cylinder 14 is located at the input end of the conveyor belt 12 and has a pushing direction that coincides with the conveying direction of the conveyor belt 12.
Fig. 3 shows a schematic internal structure diagram of a specific embodiment of the pre-cleaning mechanism 2 according to the present invention, in this embodiment, the pre-cleaning mechanism 2 performs pre-cleaning on the surface of the winding cylinder by converting sound energy into mechanical vibration. As shown in fig. 2 and fig. 3, the pre-cleaning mechanism 2 includes an ultrasonic generator 21 disposed on the bottom and the side wall of the cleaning tank 20, a liquid level detector 22 located in the cleaning tank 20, a liquid level alarm 23 in signal connection with the liquid level detector 22, and an automatic water replenishing device 24 communicated with the cleaning tank 20.
The ultrasonic generator 21 is configured to emit ultrasonic waves, convert sound energy of the power ultrasonic frequency source into mechanical kinetic energy by using the transducer, and radiate the ultrasonic waves into the cleaning solution by using the tank wall of the cleaning tank 20. Due to the radiation of the ultrasonic wave, the micro bubbles in the cleaning liquid in the cleaning tank 20 can keep vibrating under the action of the sound wave, and the adsorption of dirt and the surface of the wire winding barrel is damaged, so that the cleaning purpose is achieved. In this scheme, supersonic generator 21 adopts the mode that distributes and set up at the bottom of washing tank 20 and both sides wall to increase the powerful of ultrasonic wave to reach the cleaning performance maximize.
In an alternative embodiment, the sonotrode 21 is of a plunge vibrating plate construction to facilitate maintenance. For example, the ultrasonic generator 21 includes a vibrating plate and a vibrator fixed on the bottom and the side wall of the cleaning tank 20, and the vibrating plate and the vibrator on the side wall may be disposed below the liquid level in the cleaning tank 20, for example.
The liquid level detection meter 22 is used for detecting the liquid level in the cleaning tank 20 in real time, sending an alarm signal to the liquid level alarm 23 when the liquid level in the cleaning tank 20 exceeds a preset range, and simultaneously controlling the automatic water replenishing device 24 to start and stop water replenishing. The liquid level detecting meter 22 is in signal connection with the automatic water replenishing device 24, and feeds back a liquid level signal in the cleaning tank 20 to the automatic water replenishing device 24 in real time. When the liquid level in the cleaning tank 20 is lower than the preset minimum liquid level, the liquid level detector 22 sends an alarm signal to the liquid level alarm 23, and simultaneously sends a starting signal to the automatic water replenishing device 24; the automatic water replenishing device 24 operates after receiving the starting signal of the liquid level detecting meter 22, replenishes water into the cleaning tank 20, sends an alarm signal to the liquid level alarm 23 when the liquid level detecting meter 22 detects that the liquid level in the cleaning tank 20 is higher than the preset maximum liquid level, sends a stop signal to the automatic water replenishing device 24, and stops replenishing water into the cleaning tank 20 after receiving the stop signal sent by the liquid level detecting meter 22. The liquid level alarm 23 sends a short-time alarm signal after receiving the alarm signal sent by the liquid level detector 22 each time, and if the liquid level alarm 23 continuously receives the alarm signal of the liquid level detector 22 and continuously gives an alarm, a worker is required to manually check whether a fault occurs and sound.
In an alternative embodiment, an automatic water refill device 24 is provided on one side of the sink 20 and includes a controller, a water inlet tube, and a pneumatic valve provided on the water inlet tube. The controller is used for receiving the detection signal of the liquid level detection meter 22 and controlling the on-off of the pneumatic valve according to the detection signal, thereby completing the start and stop control of automatic water supplement. Compared with an electric valve, the pneumatic valve has the advantages of high response speed and capability of meeting the operation requirement of the equipment scheme.
In an alternative embodiment, the automatic cleaning device of the present embodiment may further include a positioning press rod 7 to prevent the winding tube from floating in the cleaning tank 20 and the spraying tank 30 due to the buoyancy of the liquid during the cleaning process, thereby affecting the cleaning effect, and also to some extent, positioning the winding tube. Referring to fig. 3, the positioning press rod 7 is located below the tops of the cleaning tank 20 and the spray tank 30, and the height difference between the positioning press rod 7 and the conveying surface of the conveying mechanism 6 is greater than the height of the forming tube to prevent the forming tube from colliding with the positioning press rod 7 when entering the cleaning tank 20. For example, the positioning press rod 7 may be fixed by a structure such as a cross beam between the side walls or the pillars on both sides of the cleaning tank 20 or the spray tank 30, and the central axis of the positioning press rod 7 is always parallel to the conveying surface of the conveying mechanism 6 in the cleaning tank 20 and the spray tank 30.
Fig. 4 shows a schematic side view of an embodiment of the spray rinsing mechanism 3, and fig. 5 shows a schematic internal view of an embodiment of the spray rinsing mechanism 3. As shown in fig. 4 and 5, the spray rinsing mechanism 3 includes a spray device 31 located at the top of the spray tank 30, a coarse filter frame 32 disposed at the bottom of the spray tank 30, an oil-water separator 33 located below the coarse filter frame 32, a liquid storage tank 35, and a fine filter 34. Wherein, the liquid storage tank 35 is communicated with the spraying device 31 and is used for supplying cleaning liquid to the spraying device 31; the fine filter 34 is disposed on a pipeline between the liquid storage tank 35 and the spraying device 31, and is used for performing fine filtering on the cleaning liquid conveyed to the spraying device 31 for spraying, so that the spraying effect is prevented from being influenced by blockage of the spraying device 31. After cleaning the product by the cleaning liquid sprayed by the spraying device 31, the product is roughly filtered by the rough filtering frame 32 from the bottom of the spraying groove 30 and then enters the oil-water separator 33; the output end of the oil-water separator 33 is communicated with the liquid storage tank 35, and the filtered liquid after oil-water separation is recycled into the liquid storage tank 35, so that the cyclic utilization of the cleaning liquid is realized. The coarse filter frame 32 may be made of stainless steel material, and is used to filter the granular impurities in the cleaning solution from the surface of the forming tube. The oil-water separator 33 is used for oil-water separation of the used cleaning solution, so that oil stains in the cleaning solution are reduced, and the cleaning solution is recycled.
Illustratively, the spray device 31 includes a spray pipe 311 communicated with the fine filter 34, a plurality of spray nozzles 312 disposed at an outlet of the spray pipe 311, and a valve 313 disposed on the spray pipe 311, wherein the plurality of spray nozzles 312 are spaced above the transfer mechanism 6 in the spray tank 30. Cleaning liquid is sprayed out through the nozzle 312 to spray and rinse the wire forming barrel on the conveying mechanism 6, so that the wire forming barrel after pre-cleaning is further cleaned, dirt still attached to the surface of the wire forming barrel after ultrasonic cleaning is sprayed and washed, and the cleaning effect of the wire forming barrel is effectively ensured.
Fig. 6 is a side view of an embodiment of the seasoning mechanism 4, and referring to fig. 6, the seasoning mechanism 4 includes a blower 41, a wind pipe rack 42, and a plurality of wind knives 43 rotatably disposed on the top of the wind pipe rack 42. Wherein, the outlet of the blower 41 is communicated with an air knife 43 through an air pipe frame 42, and the air knife 43 is used for directionally supplying air to the cleaned wire winding barrel. The air knife 43 strongly cuts off the moisture on the surface of the winding drum by blowing air from top to bottom. Specifically, the air knife 43 is disposed above the conveyance mechanism 6, and the difference in height between the air outlet of the air knife 43 and the conveyance surface of the conveyance mechanism 6 is greater than the height setting of the forming tube. Under the general condition, a height difference of 5-10 cm is arranged between the outlet height of the air knife 43 and the top of the wire winding cylinder so as to ensure the air drying effect on the surface of the wire winding cylinder.
Illustratively, the blower 41 may be a ring blower pump, and the air knife 43 may be stainless steel.
Specifically, the angle of the air knife 43 can be adjusted to adapt to the cleaning of the forming cylinders with different specifications, so that one machine with multiple purposes is realized. Illustratively, the angle of the air knife 43 is adjustable in a range of-180 ° to 180 °. The angle of inclination of the air knives 43 may vary with the height of the forming tube being cleaned by the apparatus. For example, the adjustable angle of the air knife may be preferably set to-30, depending on the height of the forming tube.
Referring back to fig. 1, the automatic blanking mechanism 5 includes a blanking robot 51 and a blanking trolley 52, and the blanking robot 51 is disposed between the blanking trolley 52 and the output end of the conveying mechanism 6, and is used for moving the wire-wound tube air-dried on the conveying mechanism 6 to the blanking trolley 52. Specifically, the structure and principle of the blanking robot 51 may be set with reference to the feeding robot 11.
It should be noted that, in the automatic cleaning device of the present embodiment, the conveying mechanism 6 is disposed at the entrance of the cleaning tank 20 and is inclined downward along the conveying direction, so as to effectively ensure that the wire-forming tube to be cleaned can enter the cleaning tank 20 along with the operation of the conveying mechanism 6, avoid the wire-forming tube from being completely immersed in the cleaning solution, and ensure that the cleaning solution does not flow out of the cleaning tank; the conveying mechanism 6 is obliquely arranged at the outlet of the spraying groove 30 along the conveying direction, so that the cleaning liquid attached to the surface of the wire winding cylinder after being sprayed flows back to the spraying groove 30, and the recycling rate of the cleaning liquid is improved.
In order to further improve the automation degree of the cleaning process of the wire forming tube, the automatic cleaning equipment can also comprise a control center, the control center comprises an operation panel and a control module, and the operation panel can set technological parameters such as the conveying speed of the conveying mechanism 6, the air speed of the air drying mechanism 4, the running water pressure of the automatic water replenishing device 24 and the spraying rinsing mechanism 3 and the like according to the specification of the wire forming tube; the control module can be used for manually controlling the starting and stopping of the automatic cleaning equipment, can also be used for automatically receiving the sensing information of each sensing device and each detection device, and controls the automatic cleaning equipment to automatically and orderly operate according to each sensing information.
The automatic cleaning equipment can complete the processes of automatic feeding, pre-cleaning, spray rinsing, air drying and discharging of the wire winding barrel, replaces the purely manual operation with the automatic operation, effectively reduces the labor intensity of workers, improves the cleaning efficiency and the cleaning effect of the wire winding barrel, has simple, convenient and safe operation and high working efficiency, and is suitable for industrial production.
The above-described aspects may be implemented individually or in various combinations, and such variations are within the scope of the present invention.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Finally, it should be noted that: the above examples are only for illustrating the technical solutions of the present invention, and are not limited thereto. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The automatic cleaning equipment for the wire winding barrel is characterized by comprising an automatic feeding mechanism (1), a pre-cleaning mechanism (2), a spraying rinsing mechanism (3), an air drying mechanism (4) and an automatic discharging mechanism (5) which are sequentially arranged, wherein a cleaning tank (20) of the pre-cleaning mechanism (2) is communicated with a spraying tank (30) of the spraying rinsing mechanism (3);
the automatic cleaning equipment further comprises a conveying mechanism (6), the conveying mechanism (6) penetrates through the pre-cleaning mechanism (2), the spraying rinsing mechanism (3) and the air drying mechanism (4), a plurality of fixing positions (61) are arranged on the conveying mechanism (6) at equal intervals, and a fixing position sensor (62) is arranged on one side of the input end of the conveying mechanism (6) and used for sensing whether the fixing positions (61) arrive or not in real time and sending signals to the automatic feeding mechanism (1);
the automatic feeding mechanism (1) is used for placing a wire winding tube to be cleaned in the fixing position (61), and the axial direction of the wire winding tube is perpendicular to the conveying surface of the conveying mechanism (6); the automatic blanking mechanism (5) sequentially passes through the pre-cleaning mechanism (2) and the spray rinsing mechanism (3) to clean and pass through the wire winding tube air-dried by the air drying mechanism (4) and then moves to a preset position on the conveying mechanism (6).
2. The automatic cleaning equipment according to claim 1, wherein the pre-cleaning mechanism (2) converts sound energy into mechanical vibration, and comprises an ultrasonic generator (21) arranged on the bottom and the side wall of the cleaning tank (20), a liquid level detection meter (22) arranged in the cleaning tank (20), a liquid level alarm (23) in signal connection with the liquid level detection meter (22), and an automatic water replenishing device (24) communicated with the cleaning tank (20), wherein the liquid level detection meter (22) is in signal connection with the automatic water replenishing device (24), and feeds back a liquid level signal in the cleaning tank (20) to the automatic water replenishing device (24) in real time.
3. The automatic cleaning equipment according to claim 1, characterized in that the automatic feeding mechanism (1) comprises a feeding robot (11), a conveyor belt (12) and a photoelectric sensor (13), the photoelectric sensor (13) is used for detecting whether a winding tube to be cleaned on the conveyor belt (12) is conveyed to a preset position and sending a detection signal to the feeding robot (11), and the feeding robot (11) receives the detection signals of the photoelectric sensor (13) and the fixed position sensor (62) in real time and is used for moving the winding tube to be cleaned on the conveyor belt (12) to the fixed position (61) sensed by the fixed position sensor (62).
4. Automatic cleaning apparatus according to claim 3, characterized in that the photoelectric sensor (13) is a correlation photoelectric sensor.
5. The automatic cleaning equipment according to claim 3, characterized in that the automatic feeding mechanism (1) further comprises a pushing cylinder (14), and the stretching direction of the pushing cylinder (14) is arranged parallel to the conveying direction of the conveyor belt (12) and is used for pushing the wire forming tube to be cleaned into the sensing range of the photoelectric sensor (13).
6. The automatic cleaning apparatus according to claim 1, further comprising a positioning press rod (7), wherein the positioning press rod (7) is positioned at the top of the cleaning tank (20) and the spraying tank (30), and the height difference between the positioning press rod (7) and the conveying surface of the conveying mechanism (6) is larger than the height of the forming tube.
7. The automatic cleaning equipment according to claim 1, wherein the spray rinsing mechanism (3) comprises a spray device (31) positioned at the top of the spray tank (30), a coarse filter frame (32) arranged at the bottom of the spray tank (30), an oil-water separator (33) positioned below the coarse filter frame (32), a liquid storage tank (35) and a fine filter (34), wherein the liquid storage tank (35) is communicated with the spray device (31) and used for supplying cleaning liquid to the spray device (31), and the fine filter (34) is positioned on a pipeline between the liquid storage tank (35) and the spray device (31) and used for fine filtering the cleaning liquid; the output end of the oil-water separator (33) is communicated with the liquid storage tank (35), and filtered liquid is recycled into the liquid storage tank (35).
8. The automatic cleaning equipment according to claim 1, wherein the air drying mechanism (4) comprises a blower (41), a blower pipe frame (42) and a plurality of air knives (43) rotatably arranged at the top of the blower pipe frame (42), the outlet of the blower (41) is communicated with the air knives (43) through the blower pipe frame (42), the air knives (43) are arranged above the conveying mechanism (6), and the height difference between the air outlet of the air knives (43) and the conveying surface of the conveying mechanism (6) is larger than the height setting of the filament winding tube.
9. The automatic cleaning equipment according to claim 1, characterized in that the automatic blanking mechanism (5) comprises a blanking robot (51) and a blanking trolley (52), wherein the blanking robot (51) is arranged between the blanking trolley (52) and the output end of the conveying mechanism (6) and is used for moving the wire winding tube dried on the conveying mechanism (6) to the blanking trolley (52).
10. The automatic cleaning apparatus according to claim 1, wherein the conveyance mechanism (6) is provided to be inclined downward in the conveyance direction at an inlet of the cleaning tank (20), and the conveyance mechanism (6) is provided to be inclined upward in the conveyance direction at an outlet of the shower tank (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011498875.0A CN112517578A (en) | 2020-12-17 | 2020-12-17 | Automatic cleaning equipment for wire winding barrel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011498875.0A CN112517578A (en) | 2020-12-17 | 2020-12-17 | Automatic cleaning equipment for wire winding barrel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112517578A true CN112517578A (en) | 2021-03-19 |
Family
ID=75001203
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011498875.0A Pending CN112517578A (en) | 2020-12-17 | 2020-12-17 | Automatic cleaning equipment for wire winding barrel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112517578A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114054423A (en) * | 2021-09-08 | 2022-02-18 | 中复神鹰碳纤维股份有限公司 | Automatic spinneret plate cleaning method and device |
| CN114433529A (en) * | 2022-01-12 | 2022-05-06 | 经纬纺织机械股份有限公司 | Cleaning equipment for soft winding drum for glass fiber yarn |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0596259A (en) * | 1991-10-09 | 1993-04-20 | Eisai Co Ltd | Apparatus for washing container |
| CN1618392A (en) * | 2003-11-19 | 2005-05-25 | Winia万都株式会社 | Washing machine and operating controlling method thereof |
| CN105021005A (en) * | 2015-06-23 | 2015-11-04 | 彩虹集团电子股份有限公司 | Removing and drying device for water spots on glass surface |
| CN105173626A (en) * | 2015-09-14 | 2015-12-23 | 慈溪市天豪电子科技有限公司 | Transistor feeding device |
| CN108817903A (en) * | 2018-08-08 | 2018-11-16 | 苏州上声电子股份有限公司 | Press strip automatical feeding system |
| CN110947689A (en) * | 2019-12-12 | 2020-04-03 | 无锡市鹏振智能科技有限公司 | Cup cleaning device and cup cleaning system |
| CN210647513U (en) * | 2019-08-23 | 2020-06-02 | 张家港市华光电子有限公司 | Ultrasonic cleaning device for water aqua mesh belt |
-
2020
- 2020-12-17 CN CN202011498875.0A patent/CN112517578A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0596259A (en) * | 1991-10-09 | 1993-04-20 | Eisai Co Ltd | Apparatus for washing container |
| CN1618392A (en) * | 2003-11-19 | 2005-05-25 | Winia万都株式会社 | Washing machine and operating controlling method thereof |
| CN105021005A (en) * | 2015-06-23 | 2015-11-04 | 彩虹集团电子股份有限公司 | Removing and drying device for water spots on glass surface |
| CN105173626A (en) * | 2015-09-14 | 2015-12-23 | 慈溪市天豪电子科技有限公司 | Transistor feeding device |
| CN108817903A (en) * | 2018-08-08 | 2018-11-16 | 苏州上声电子股份有限公司 | Press strip automatical feeding system |
| CN210647513U (en) * | 2019-08-23 | 2020-06-02 | 张家港市华光电子有限公司 | Ultrasonic cleaning device for water aqua mesh belt |
| CN110947689A (en) * | 2019-12-12 | 2020-04-03 | 无锡市鹏振智能科技有限公司 | Cup cleaning device and cup cleaning system |
Non-Patent Citations (2)
| Title |
|---|
| 吴定才: "《汽车维修机具设备使用与维护》", 31 January 2010, 国防工业出版社 * |
| 张国军: "《机电设备装调工艺与技术》", 31 January 2018, 北京理工大学出版社 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114054423A (en) * | 2021-09-08 | 2022-02-18 | 中复神鹰碳纤维股份有限公司 | Automatic spinneret plate cleaning method and device |
| CN114433529A (en) * | 2022-01-12 | 2022-05-06 | 经纬纺织机械股份有限公司 | Cleaning equipment for soft winding drum for glass fiber yarn |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112517578A (en) | Automatic cleaning equipment for wire winding barrel | |
| CN1216775C (en) | Self-cleaning oscillating conveyor for deburring, dedusting and the onward transport of small parts | |
| CN207052374U (en) | A kind of engineer testing wire harness enamelled wire painting device | |
| CN114334724B (en) | Wet etching method for chip production | |
| CN106424049A (en) | Inverted intermittent bottle washing machine | |
| CN108160605A (en) | A kind of cleaning device of bonding wire spool wire box | |
| CN103572523A (en) | Washing mechanical equipment used for fabric and washing method thereof | |
| CN108566057A (en) | A kind of vibrating motor rotor assembly automatic rinser | |
| CN105170543A (en) | Cleaning device for plane glass | |
| CN208373609U (en) | A kind of coding vision-based detection integration apparatus | |
| CN110340090A (en) | A kind of chemicals empty barrel Safety Purge storage arrangement | |
| CN206315566U (en) | Automatic filter core cleaning systems | |
| CN106423706A (en) | Coating equipment and coating method | |
| KR101352696B1 (en) | A jet washer | |
| CN110255171A (en) | A kind of chemicals plastic barrel safety recovery system | |
| CN208960560U (en) | A kind of wiper mechanism produced automatically for pop can | |
| CN115318712A (en) | Cleaning system for automobile hub production line | |
| CN108554909A (en) | A kind of Special Automatic cleaning drying device of capacitor lead-out wire | |
| CN214053012U (en) | Glass surface treatment device | |
| CN211191178U (en) | Glass lower surface belt cleaning device | |
| CN110279366B (en) | Tableware cleaning device with automatic sorting function | |
| CN211161090U (en) | Cleaning device | |
| CN208341233U (en) | A kind of Special Automatic cleaning drying device of capacitor lead-out wire | |
| CN209953347U (en) | Automatic change ultrasonic cleaning equipment | |
| CN220111804U (en) | Ultrasonic cleaning system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210319 |
|
| RJ01 | Rejection of invention patent application after publication |