CN1125121C - Optically and biologically degradable plastics and its preparing process - Google Patents
Optically and biologically degradable plastics and its preparing process Download PDFInfo
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- CN1125121C CN1125121C CN 00126615 CN00126615A CN1125121C CN 1125121 C CN1125121 C CN 1125121C CN 00126615 CN00126615 CN 00126615 CN 00126615 A CN00126615 A CN 00126615A CN 1125121 C CN1125121 C CN 1125121C
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Abstract
The present invention relates to optically and biologically degradable plastic which is characterized in that the components of the present invention comprises 80 to 100 (mass portions, the same below) of polyolefin, 0.05 to 5 of photosensitizer, 0.05 to 2 of degradation accelerating agent, 0.1 to 5 of optically stabilizing agent, 0.001 to 1 of free agent initiator, 0.01 to 5 of comonomer, 0.5 to 10 of self-oxidizing agent and 100 to 80 of modified starch. The present invention has the manufacturing method that 1) the modified starch is manufactured; 2) the polyolefin, the comonomer and the initiator are thoroughly mixed according to the proportion, are heated to 60 (+/-) 5 DEG C and are reacted for 0.5 hours to be manufactured into the modified polyolefin, then the modified starch in (1) is added in the polyolefin, the comonomer and the initiator, and the photosensitizer, the degradation accelerating agent, the optically stabilizing agent and the self-oxidizing agent are added to be thoroughly mixed; 3) all the component mixtures are granulated.
Description
The present invention relates to a kind of biodegradable plastic and manufacture method thereof, be suitable for making wrapping material, packaging material for food, agricultural mulching etc.
The method of disposal of plastic waste rubbish, be to adopt heap to bury in the past, burning and recycling etc., because all having difficulty separately, this several method seems not ideal enough, people tended to use the plastics that can degrade fully under field conditions (factors) to replace the plastics that widely used traditional synthesized polymer material is made in the last few years, by constantly seeking, these class plastics can be with making by the novel high polymer compound of chemosynthesis and biosynthetic means manufacturing, also can adopt natural resources, as starch, fiber is usually made, and makes but more generally traditional macromolecular material is carried out modification.Made degradable plastics, bio-degradable plastics and light, biodegradation plastic at present, these plastics have the scope of application separately to make and characteristics.Also exist on the whole and manufacture weak points such as height, degraded is uncontrollable, degraded is not thorough.What have is also inapplicable on mechanical property, and promoted extension has certain difficulty.Remain further to be improved.
Based on cost factor, chemical synthesis and biological synthesis process are not generally adopted, and the modification of traditional macromolecular material is subjected to very big attention.The method of modification has chemical method and physics method, because chemical method will increase extra modification cost, inventor's great majority are to use physically modified, can quickly complete degradable plastic be introduced to the market.
Physically modified is that all multi-functional compositions are admixed in traditional macromolecular material, reaches the modification purpose, and newly formed plastics can high-fallly under field conditions (factors) be separated.Widely popular is to polyolefinic modification, adds photoactive substance, degraded controlled substance, microbiological deterioration material in polyolefine, makes their uniform mixing, has promptly given polyolefine with all biodegradability.
Starch is the biodegradable thing that is widely applied, because its price is low, aboundresources, be reproducible natural resources, not only can be used as the microbiological deterioration additive, and being incorporated in the polyolefine for biodegradable packing material of all selecting of many inventors, but because the chemical structure and the polyolefine of starch are completely different, consistency is poor, without modification, be difficult to mix, exempt from by force for it, will cause the plastics strength degradation with the polyene hydrocarbon phase; Simultaneously, this simple blended plastics of discovery can not be degraded under field conditions (factors) fully in using reality, have only that part of degraded of starch, and fragmentation only takes place polyolefine, there is no the decline of actual molecular weight, and such plastics consequences for use are bad.Developed starch and compatible polyolefin modification technology for addressing these problems.
Consistency modification aspect has many efficient ways.For example starch and ethene, vinylformic acid connect skill, add coupling agent, starch coated lipophilicity compound etc. in starch.After adopting these measures, plastics are significantly improved aspect mechanical property, but still the shortcoming that exists polyolefine not degrade fully.And, be difficult to make very thin membrane product because starch granules is thicker.
Purpose of the present invention overcomes above-mentioned shortcoming exactly, adopts short-cut method that starch and polyolefine are carried out two modifications, adds the consistency monomer on the one hand in polyolefine, makes it to connect the skill copolymerization with polyolefine having in the presence of the radical initiator.The consistency monomer contains hydroxyl, can be further and the hydroxy esterification of starch, and make starch and polyolefine form the cross-link bond integrator, improve plastics intensity greatly.On the other hand the starch granules structure is improved, had in the presence of the softening agent polyvalent alcohol, reduce the starch granules diameter with suitable structure deteriorate agent, and make starch become not meltability starch, and complete and polyolefine fusion in melt-processed.The plastics of making like this make the molecular polyolefin splitting of chain become small molecules owing to starch is decomposed fully by microorganism, further eat for Institute of Micro-biology, become at last to nitrogen peroxide and water to melt in the Nature.
The present invention is a kind of light, biodegradation plastic.Wherein contain photosensitizers, photodegradation promotor, photostabilizer, by the consumption and the proportioning of regulating them.May command photodegradation inductive phase and degradation time.Also contain autoxidator and biodegradation agent, make plastics after finishing functions of use, according to still continuing degraded under the condition, reach fully with naturally and assimilate unglazed.
Biodegradation agent among the present invention is a treated starch, wherein contains coupling agent, softening agent, structure deteriorate agent and hydrophobizing agent, once finishes by simply being blended in the following process.
Plastic matrix is a modified polyolefin among the present invention, wherein contains comonomer and radical initiator.Connect the skill copolymerization through simple the mixing.
Degradable master batch of the present invention is that above-mentioned modified polyolefin is mixed with photosensitizers, photodegradation control agent, photodegradation promotor, photostabilizer, autoxidator and treated starch, melt extrudes particle again and makes.
Controllable light of the present invention, bio-degradable masterbatch are formed: polyolefine 80~100 (mass parts, down together), photosensitizers 0.05~5, degradation of promoter 0.05~2, photostabilizer 0.1~5, free agent initiator 0.001~1, comonomer 0.01~5, autoxidator 0.5~10, treated starch 100~80.
Described treated starch comprises: starch 100 (mass parts, down together), coupling agent 0.5~1.5, softening agent 0.5~1.5, structure deteriorate agent 0.5~1.5, hydrophobizing agent 0.5~1.5.
Polyolefine of the present invention is meant polyethylene, polypropylene, polystyrene, wherein chooses any one kind of them.
Photosensitizers of the present invention is ferrocene and derivative thereof, wherein chooses any one kind of them or two kinds.
Degradation of promoter of the present invention is the organic compound that comprises iron, chooses any one kind of them or two kinds as dithiocarbamic acid iron, iron stearate, ferric acetyl acetonade etc.
Photostabilizer of the present invention is meant oxidation inhibitor, UV light absorber, thermo-stabilizer, wherein a kind of or several combinations.As antioxidant 1010, antioxidant 1076, UV light absorber UV-TBS, UV light absorber UV-OPS, UV light absorber UV-BAO, UV light absorber UV-9, UV light absorber UV-24.Stablizer such as curing oxygen base base nickel formate derivative NN, a di-n-butyl two sulphur oxygen base nickel formates (photostabilizer NBC) etc.
Autoxidator of the present invention is meant lipid acid and metal-salt thereof, as oleic acid and salt, stearic acid and salt thereof, chooses any one kind of them or two kinds.
Polymer monomers of the present invention is meant the lipid acid that contains two keys, chooses any one kind of them as vinylformic acid, maleic acid, MALEIC ANHYDRIDE etc.
Radical initiator of the present invention is meant the azo compound, hydroperoxide, and as Diisopropyl azodicarboxylate, benzoyl peroxide is chosen one of them wantonly.
The used starch of the present invention is meant W-Gum, tapioca (flour), potato starch, Starch rice, one of them.
The used coupling agent of the present invention is meant that silicic acid is that coupling agent, titanic acid ester are that coupling agent, aluminic acid ester are coupling agent, chooses any one kind of them or two kinds as KH550, TC-T etc.
Starch softening agent of the present invention is meant aliph polyols and derivative thereof, as ethylene glycol, propylene glycol, poly-ethanol, glycerine, Sorbitol Powder etc., chooses any one kind of them.
Hydrophobizing agent of the present invention is meant stearic acid, cured, plant wet goods, chooses any one kind of them.
According to light of the present invention, biodegradation plastic manufacture method is that relevant component is mixed, and uses the forcing machine granulation then.
1, starch, coupling agent, softening agent, structure deteriorate agent are mixed by aforementioned ratio, make treated starch.
2, with polyolefine, comonomer and initiator in aforesaid ratio thorough mixing, heat 60 ℃ ± 5 ℃, reacted 0.5 hour, make modified polyolefin, then 1 treated starch is added wherein, add photosensitizers again, degradation of promoter, photostabilizer and autoxidator, thorough mixing.
3,,, be controllable light, biodegradation plastic master batch with the granulation of exhaust twin screw extruder with whole component mixtures.
The plastic master batch that is obtained can be processed film forming, section bar and various plastics, or mix back extruding pelletization, extrusion molding, blowing film forming again with polyolefine or other auxiliary agents with this master batch, because the auxiliary agent that is adopted is nontoxic, purposes is very extensive, can be used as non-returnable container material, agricultural film, shopping bag, refuse bag and food product pack, disposable tableware beverage bottle etc.According to the working conditions difference, can adjust above-mentioned auxiliary agent proportion scale, control degradation is induced constantly to be influenced plastics performance with degradation time and all can reach decomposition voluntarily, gradually with natural assimilation.Advantage of the present invention is that cost is low, practicality wide, degraded is complete.
Following example helps further to understand the present invention, but is not limited to this example.
Embodiment one
With 100 parts of W-Gums (mass parts, down with), 1 part of coupling agent KH550,1.5 parts of ethylene glycol, 1 part in urea, 1 part of co-blended of white oil until evenly.
With 100 parts of new LDPE (film grade)s (LDPE), put in the plastics mixer, stir, be warming up to 60 ℃ ± 5 ℃, add 0.5 part in vinylformic acid, 0.01 part of benzoyl peroxide, stirring reaction 30 minutes, then with 100 parts in above-mentioned treated starch mixture, 1 part of ferrocene, 0.5 part of great proficiency resin acid iron, 0.5 part in NN one second, n-butyl dithiocarbamate nickel, 0.5 part of antioxidant 1010,8 parts of oleic acid drop in the mixing machine in succession.Mixed 5~10 minutes.
Send the grain-making machine granulation with mixture.With the granulation of exhaust twin screw plastics extruder, extruder temperature: one section 80~110 ℃, two sections 110~140 ℃, three sections 120~150 ℃, four sections 125~145 ℃, 125~140 ℃ of head temperatures, 90~100 rev/mins of screw speeds are extruded pelletizing.The products obtained therefrom outward appearance is a white particle, particle diameter 4mm, density 18/cm
3, melting index 7g/10min confirms to have between polyethylene and starch chemicals to form through infrared absorption spectrum, and the cross section of sem observation film finds that because of hydrogen bond rupture between starch molecule, the starch granules diameter obviously is decreased to below the 5 μ m.
Embodiment two
100 parts of (mass parts of masterbatch that example one is made, down together), linear paper density polyethylene is 80 parts, density polyethylene mixes for 20 parts, drop in the blow moulding machine hopper, be warming up to and give fixed temperature after 1 hour, blow out 0.008~0.1mm film, wherein starch content is 25%, transparency is good, and its mechanical property surpasses national standard, reveals and puts all degradeds after open-air 120 days.
Light of the present invention, biodegradation plastic can be processed into other plastics, add to suit to can be made into expanded plastic behind the whipping agent, can do the redjustment and modification of all tubes to the present invention in actual applications, and product all can complete and assimilation naturally in 3~18 months.
Claims (10)
1, a kind of optically and biologically degradable plastics, it is characterized in that its component is: polyolefine 80~100 (mass parts, down together), photosensitizers 0.05~5, degradation of promoter 0.05~2, photostabilizer 0.1~5, free agent initiator 0.001~1, comonomer 0.01~5, autoxidator 0.5~10, treated starch 100~80.
2, optically and biologically degradable plastics according to claim 1, it is characterized in that described treated starch comprises: starch 100 (mass parts, down together), coupling agent 0.5~1.5, softening agent 0.5~1.5, structure deteriorate agent 0.5~1.5, hydrophobizing agent 0.5~1.5, used starch is meant W-Gum, tapioca (flour), potato starch, Starch rice, one of them, the used coupling agent of the present invention is meant that silicic acid is coupling agent, titanic acid ester is a coupling agent, the aluminic acid ester is a coupling agent, choose any one kind of them or two kinds, starch softening agent of the present invention is meant aliph polyols and derivative thereof, described aliph polyols and derivative thereof are ethylene glycol, propylene glycol, poly-ethanol, glycerine, Sorbitol Powder is chosen any one kind of them, and hydrophobizing agent of the present invention is a stearic acid, cured, vegetables oil is chosen any one kind of them.
3, optically and biologically degradable plastics according to claim 1 is characterized in that described polyolefine is meant polyethylene, polypropylene, polystyrene, wherein chooses any one kind of them.
4, optically and biologically degradable plastics according to claim 1 is characterized in that described photosensitizers is ferrocene and derivative thereof, wherein chooses any one kind of them or two kinds.
5, optically and biologically degradable plastics according to claim 1, it is characterized in that described degradation of promoter is the organic compound that comprises iron, the organic compound of described iron is dithiocarbamic acid iron, iron stearate, ferric acetyl acetonade is chosen any one kind of them or two kinds.
6, optically and biologically degradable plastics according to claim 1 is characterized in that described photostabilizer is meant oxidation inhibitor, UV light absorber, thermo-stabilizer, wherein a kind of or several combinations.
7, optically and biologically degradable plastics according to claim 1 is characterized in that described autoxidator is meant lipid acid and metal-salt thereof, and described lipid acid and metal-salt thereof are oleic acid and salt, stearic acid and salt thereof, choose any one kind of them or two kinds.
8, optically and biologically degradable plastics according to claim 1 is characterized in that described polymer monomers is meant the lipid acid that contains two keys, and described double bond containing lipid acid is that vinylformic acid, maleic acid, MALEIC ANHYDRIDE are chosen any one kind of them.
9, optically and biologically degradable plastics according to claim 1, it is characterized in that described radical initiator is meant the azo compound, hydroperoxide, described azo compound, hydroperoxide are Diisopropyl azodicarboxylate, benzoyl peroxide is chosen one of them wantonly.
10, a kind of manufacture method of optically and biologically degradable plastics is characterized in that:
(1), starch 100 (mass parts, down with), coupling agent 0.5~1.5, softening agent 0.5~1.5, structure deteriorate agent 0.5~1.5 are mixed, make treated starch;
(2), with polyolefine 80~100 (mass parts, comonomer 0.01~5 and initiator 0.001~1 thorough mixing down together),, heat 60 ℃ ± 5 ℃, reacted 0.5 hour, make modified polyolefin, the treated starch with (1) adds wherein then, adds photosensitizers 0.05~5 again, degradation of promoter 0.05~2, photostabilizer 0.1~5 and autoxidator 0.5~10, thorough mixing;
(3), with whole component mixtures, with the granulation of exhaust twin screw extruder, be controllable light, biodegradation plastic grain.
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CN 00126615 CN1125121C (en) | 2000-09-30 | 2000-09-30 | Optically and biologically degradable plastics and its preparing process |
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CN 00126615 CN1125121C (en) | 2000-09-30 | 2000-09-30 | Optically and biologically degradable plastics and its preparing process |
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