CN112510461A

CN112510461A - High-speed conveying system of wireless charger

Info

Publication number: CN112510461A
Application number: CN202011402826.2A
Authority: CN
Inventors: 不公告发明人
Original assignee: Wenzhou Beijiafu Automation Technology Co ltd
Current assignee: Wenzhou Beijiafu Automation Technology Co ltd
Priority date: 2020-01-19
Filing date: 2020-01-19
Publication date: 2021-03-16
Also published as: CN111224302A; CN112490816A; CN111224302B

Abstract

The invention discloses a high-speed conveying system of a wireless charger, wherein a feeding mechanism of the wireless charger comprises a split feeder, an automatic assembly mechanism and a feeder pushing mechanism, the automatic assembly mechanism is arranged in the middle of the feeder pushing mechanism, an electric resistance welding mechanism is arranged at a discharge port of the feeder pushing mechanism, a discharging lifting mechanism is further arranged at the discharge port of the feeder pushing mechanism, a discharging conveying mechanism is arranged below the feeder pushing mechanism correspondingly, a feeder positioning frame is arranged at a feed end of the discharging conveying mechanism correspondingly, a lifting platform of the discharging lifting mechanism corresponds to the feeder positioning frame after descending, and a discharging pushing mechanism is arranged beside the bottom end of the discharging lifting mechanism; the welding device has the advantages that a machining production mode is realized, machining efficiency is improved, labor cost, machining cost and labor intensity are reduced, and the welding effect is better.

Description

High-speed conveying system of wireless charger

Technical Field

This patent application is divisional application, and the parent application number is: 2020100571041. the invention relates to machining manufacturing production equipment, in particular to a high-speed conveying system of a wireless charger.

Background

Among the prior art, when carrying out the connecting piece on the wireless charger cable and the wireless charger bayonet joint of plug connector welding formation, the manual work cuts many copper lines and cuts the intubate that the wireless charger of back grafting is connected, then welds the formation bayonet joint after the contact of connector and the copper line laminating of wireless charger connecting piece, nevertheless has following defect during mass production: 1. the processing efficiency is low; 2. a large amount of labor is needed for processing operation, so that labor cost and processing cost are increased; 3. the effect after welding is also poor.

Disclosure of Invention

The invention aims to solve the defects of the technology, and provides a high-speed conveying system of a wireless charger, which is used for improving the processing efficiency, reducing the labor cost and the processing cost and improving the welding effect.

The invention discloses a high-speed conveying system of a wireless charger, which is characterized by comprising a plug connector feeding mechanism, an electric resistance welding mechanism positioned at the position of a discharge port of the plug connector feeding mechanism and a wireless charger feeding mechanism positioned at the position of a feed port of the electric resistance welding mechanism; the feeding mechanism of the wireless charger comprises a split feeder, an automatic assembly mechanism and a feeder pushing mechanism, wherein the automatic assembly mechanism is used for simultaneously inserting and assembling a plurality of copper wires on two connecting pieces of the wireless charger respectively, the automatic assembly mechanism is arranged in the middle of the feeder pushing mechanism, the electric resistance welding mechanism is arranged at the discharge port of the feeder pushing mechanism, the split type feeder is used for positioning connecting pieces on two wireless chargers at the same time, a discharging port of the feeder pushing mechanism is further provided with a discharging lifting mechanism, a discharging conveying mechanism is arranged below the feeder pushing mechanism correspondingly, a feeding end of the discharging conveying mechanism is correspondingly provided with a feeder positioning frame, a lifting table of the discharging lifting mechanism is corresponding to the feeder positioning frame after descending, and a discharging pushing mechanism which is used for pushing the split type feeder conveyed by the discharging lifting mechanism to the feeder positioning frame is arranged beside the bottom end of the discharging lifting mechanism; the feeder pushing mechanism simultaneously pushes the split type feeder positioned at the feeding port of the feeder and provided with the wireless charger to the automatic assembly mechanism, and pushes the split type feeder provided with the copper wire on the wireless charger in the automatic assembly mechanism to the electric resistance welding mechanism; the automatic assembling mechanism is used for assembling a plurality of copper wires on connecting pieces on two wireless chargers pushed by the feeder pushing mechanism respectively and simultaneously, and the connecting pieces on the two wireless chargers in the electric resistance welding mechanism respectively correspond to welding electrode plates of the electric resistance welding mechanism; the connector clip feeding mechanism conveys two connector clips to a split feeder in the resistance welding mechanism simultaneously, the two connector clips are positioned to connecting pieces on two wireless chargers respectively, and after contact pieces of the connector clips and connecting piece copper wires of the wireless chargers are attached to each other, contact pieces of the connector clips are welded and fixed together with copper wires on the connecting pieces after electrode plates of the resistance welding mechanism touch copper wires of the connecting pieces on the wireless chargers.

Preferably, the feeder pushing mechanism comprises a substrate and two feeding guide rails positioned above the top surface of the substrate, the two feeding guide rails are fixed on the top surface of the substrate through a plurality of support plates, guide linear slide rails are arranged on the inner side surfaces of the support plates, slide blocks of the guide linear slide rails are fixedly connected with the inner side surfaces of the support plates, a feeding channel is formed between the two feeding guide rails, and the electric resistance welding mechanism is installed at the position of a discharge port of the feeding channel; the split feeder is arranged in the feeding channel, and the positioning plates at the two corresponding sides of the bottom of the split feeder are respectively and correspondingly inserted into the guide grooves of the two feeding guide rails; a long guide groove body and a long hole positioned beside the long guide groove body are arranged at the position, positioned in the feeding channel, on the base plate, and a pushing cylinder is fixed at the position, positioned at one end of the long hole, of the bottom surface of the base plate; a push plate is inserted into the long hole, the bottom end of the push plate is correspondingly fixed at the end part of a piston rod of the push cylinder, four push blocks which are arranged at equal intervals are fixed on the inner side surface of a slide rail body of the guide linear slide rail, wherein the two push blocks are respectively positioned at a feed inlet and a discharge outlet of the feed channel, the other two push blocks are respectively corresponding to the electric resistance welding mechanism and the automatic assembly mechanism, and the top end of the push plate is fixedly connected with the bottom end of one push block corresponding to the automatic assembly mechanism; the top ends of the four material pushing blocks are provided with first installation through grooves; the push plate is fixed on a slide rail body of the guide linear slide rail, a pawl block is hinged to a pin shaft on the first installation through groove towards the feeding port of the feeding channel, the bottom surface of the pawl block is an inclined surface, a first spring is positioned on the first installation through groove towards the bottom surface of the discharging port of the feeding channel, the top end of the first spring is abutted to one end of the inclined surface towards the discharging port of the feeding channel, the surface of the bottom surface of the pawl block towards the feeding port of the feeding channel is attached to the bottom surface of the first installation through groove towards the feeding port of the feeding channel, and a triangular block is arranged at one end of the top surface of the pawl block towards the discharging port of the feeding channel; the plane on the triangular block facing the discharge port of the feeding channel is abutted against one end face on the bottom of the split feeder facing the feeding port of the feeding channel, and the face of the triangular block facing the feeding port of the feeding channel is an inclined plane; the central axis of the long guide groove body corresponds to the central axis of the split feeder, a guide linear slide rail is fixed on the inner side surface of the support plate at the position of the long hole, and a slide block of the guide linear slide rail is fixedly connected with the side surface of the push plate.

Preferably, the split feeder comprises a horizontal-shaped positioning frame, two horizontal-shaped push rods, a support column and two horizontal T-shaped movable plates, connecting piece positioning through grooves are formed in two end faces of the longitudinal portion of the horizontal-shaped positioning frame, and the support column is fixed in a groove in the middle of the longitudinal portion of the horizontal-shaped positioning frame; the top end of the supporting column is sleeved with a V-shaped supporting sleeve, two transverse plates at the bottom end of the V-shaped supporting sleeve respectively extend out of the corresponding two side openings of the groove, a hinged through groove is arranged on the top end face of the supporting column, and two end openings of the hinged through groove are respectively opened towards the two sides of the groove; the two corresponding side parts of the top of the longitudinal sleeve body of the support sleeve shaped like a Chinese character 'jiu' are respectively provided with a first positioning through groove, and the two first positioning through grooves respectively correspond to two ports of the hinged through groove; the end parts of the longitudinal rods of the two T-shaped movable plates penetrate through the first positioning through grooves and then are inserted into two ports of the hinge through grooves for hinge joint of the pin shafts, the two corresponding side walls of the two first positioning through grooves are provided with second positioning through grooves, the middle parts of the longitudinal rods of the T-shaped movable plates are fixedly inserted with positioning round rods, and the two end parts of the positioning round rods are respectively inserted into the two second positioning through grooves; the top side of the transverse part of each T-shaped movable plate in a horizontal state is fixedly provided with an opposite opening plate, the end parts of extension rods at two ends of the opposite opening plates respectively correspond to the positions of the two connecting piece positioning through grooves, the top ends of the connecting pieces in the connecting piece positioning through grooves are provided with two bent cables, the end parts of the bent cables are provided with connecting blocks with a plurality of copper wires, the connecting blocks are in a horizontal state, the top side of the end parts of the extension rods of the opposite opening plates is provided with a plurality of first copper wire positioning through grooves for positioning the copper wires, the plurality of first copper wire positioning through grooves are arranged in parallel, each inserting tube on each connecting block is respectively positioned in each first copper wire positioning through groove correspondingly, and the number of the first copper wire positioning through grooves; a plurality of copper wires of the connecting block are attached to the top side surface of the end part of the extending rod of the split plate; counter bores are formed in two transverse plates at the bottom end of the herringbone supporting sleeve, and through holes corresponding to the positions of the counter bores are formed in the transverse positioning plates at the two sides of the bottom end of the longitudinal portion of the herringbone positioning frame; the top end of a longitudinal rod of the V-shaped push rod penetrates through a through hole and a counter bore in sequence and then is abutted against the bottom surface of a T-shaped movable plate in a horizontal state, a return spring is sleeved at the bottom of the longitudinal rod of the V-shaped push rod, two ends of the return spring are abutted against the bottom surface of a transverse plate of a V-shaped positioning frame and the top surface of a transverse part of the V-shaped push rod respectively, a limiting bolt is fixed at the top end of the longitudinal rod of the V-shaped push rod, and the bottom surface of a bolt head of the limiting bolt is abutted against and limited; the side wall of the bottom end of the positioning through groove of the connecting piece is provided with a groove body, a pin shaft in the groove body is hinged with a positioning pin which is transversely fixed, a locking block is inserted in the groove body, the positioning hole of the locking block is sleeved on the positioning pin, a locking spring is abutted between the side wall of the groove body and the outer side wall of the locking block, and a locking through groove which is correspondingly matched with a wire harness of the wireless charger is arranged on one side surface of the locking block, which faces the positioning; after the split feeder of this structure is pushed in resistance welding mechanism, the plug connector is located between two copper cables, and the style of calligraphy push rod of the adding the letter of the book pushes up and makes T type fly leaf, split board and connecting block all be vertical state, and welded fastening after the many copper lines on the connecting block respectively with the multi-disc contact laminating on pegging graft.

Preferably, the plug connector feeding mechanism comprises an automatic feeding vibration disc, a feeding track correspondingly positioned at a discharge port of the automatic feeding vibration disc, a first plug connector pushing mechanism correspondingly positioned at the discharge port of the feeding track, a second plug connector pushing mechanism correspondingly positioned beside the feeding track, a pushing track correspondingly positioned at a pushing end of the second plug connector pushing mechanism, a translation conveying mechanism correspondingly positioned beside the pushing track and a third plug connector pushing mechanism correspondingly positioned at the other side of the pushing track; the two ends of the translation conveying mechanism respectively correspond to the discharge end of the pushing track and the welding position of the resistance welding mechanism, a lifting cylinder is fixed on the lateral part of a translation sliding block of the translation conveying mechanism and correspondingly located above the discharge end of the pushing track, a pneumatic clamping jaw is fixed at the end part of a piston rod of the lifting cylinder, clamping blocks at two ends of the inner side surface of one clamping plate of the pneumatic clamping jaw respectively correspond to clamping blocks at two ends of the inner side surface of the two clamping plates of the pneumatic clamping jaw, a positioning groove correspondingly matched with the top shape of the plug connector is formed in the inner side surface of the clamping block, and the welding position of the resistance welding mechanism is correspondingly located below the discharge port of the pushing track; a pushing space correspondingly matched with a pushing block of the first plug connector pushing mechanism exists between a pushing part of the second plug connector pushing mechanism and a feeding port of the pushing track, and a plug connector positioning through groove correspondingly matched with a pushing plate of the second plug connector pushing mechanism, a feeding hole of the pushing track and a discharging hole of the feeding track is formed in the pushing block of the first plug connector pushing mechanism; a pushing translation part of the third plug connector pushing mechanism is fixedly provided with a first translation block and a second translation block which are arranged at intervals, the first translation block is positioned on the side of the middle part of the pushing track, the second translation block is positioned on the side of a feeding port of the pushing track, a spring pawl is arranged on one side surface of the first translation block and the second translation block, which faces to the pushing track, a long through hole corresponding to the positions of the two spring pawls is arranged on one side surface of the pushing track, which faces to the translation block, a triangular pawl plate of the spring pawl penetrates through the long through hole and then is inserted into a pushing groove of the pushing track, and the tip of the triangular pawl plate of the spring pawl is positioned on the side wall of the pushing groove and; the inclined plane of the tip of the triangular pawl plate faces to the feed port of the pushing groove of the pushing rail, and the part of the inclined plane of the tip of the triangular pawl plate, which faces to the discharge port of the pushing groove of the pushing rail, is a plane; the frame plate is provided with a discharge through hole corresponding to the welding part of the electric resistance welding mechanism.

Further preferably, still including being located the frame plate of resistance welding mechanism top, autoloading vibration dish, pay-off track, first plug connector push mechanism, second plug connector push mechanism, propelling movement track, translation conveying mechanism and third plug connector push mechanism all install and fix on the frame plate.

Preferably, the first plug connector pushing mechanism comprises a first pushing cylinder, a first pushing linear guide rail, a pushing block and two first limiting sensors which are arranged beside the first pushing linear guide rail and are mutually perpendicular to the pushing track and the second plug connector pushing mechanism respectively and arranged at intervals, the two first limiting sensors, the first pushing cylinder and the first pushing linear guide rail are fixed on the top surface of the frame plate, the first pushing cylinder and the first pushing linear guide rail are parallel to each other, the position of the first pushing cylinder corresponds to the position of a pushing interval, a first sliding plate is fixed on a sliding block of the first pushing linear guide rail, the first sliding plate is fixedly connected with the end portions of piston rods of the pushing block and the first pushing cylinder respectively, and a lateral extending block of the first sliding plate is positioned between the two first limiting sensors; when a piston rod of the first pushing cylinder is in a retraction state, the plug connector positioning through groove of the pushing block corresponds to a discharge port of the feeding track; when a piston rod of the first pushing cylinder is in an extending state, the pushing block is inserted between the pushing intervals, and two ports of the plug connector positioning through groove of the first pushing cylinder correspond to a pushing plate of the second plug connector pushing mechanism and a feeding port of a pushing groove of the pushing track respectively.

Preferably, the second plug connector pushing mechanism comprises a second plug connector pushing cylinder parallel to the feeding track, a pushing plate, a positioning block, a fixed block, a second pushing linear guide rail and a second limiting sensor located beside the second pushing linear guide rail, a second sliding plate is fixed on a sliding block of the second pushing linear guide rail, a lateral extending block of the second sliding plate corresponds to the position of the second limiting sensor, the fixed block is fixed on the top surface of the second sliding plate, the end part of a piston rod of the second plug connector pushing cylinder is fixedly connected with the second sliding plate, the pushing plate is fixed on the fixed block, and the pushing end of the pushing plate penetrates through the positioning through groove of the positioning block; after the first plug connector pushing mechanism pushes the plug connectors on the pushing block to the pushing space, the piston rod of the second plug connector pushing cylinder extends out, and one plug connector on the pushing block is pushed to the pushing groove of the pushing track by the pushing plate.

Preferably, the third plug connector pushing mechanism comprises a third plug connector pushing cylinder, a third pushing linear guide rail, two fixing frames and two third limiting sensors, wherein the third plug connector pushing cylinder and the third pushing linear guide rail are respectively parallel to the second plug connector pushing mechanism and the pushing rail; two sliding blocks on a third pushing linear guide rail are respectively and fixedly connected with two fixing frames, a first translation block and a second translation block are respectively fixed on the third pushing linear guide rail, and a third sliding plate is fixed at the end part of a piston rod of a third plug connector pushing cylinder; one side part of the third sliding plate is fixedly connected with the first translation block, and the extension block at the other side of the third sliding plate is positioned between the two third limit sensors; a second installation through groove is formed in one side face, facing the pushing track, of the first translation block and the second translation block, a spring plate is hinged to a middle pin shaft of the second installation through groove, a triangular pawl plate of the spring plate penetrates through the long through hole and then is inserted into the pushing groove of the pushing track, and the tip end of the triangular pawl plate of the spring pawl is positioned on the side wall of the pushing groove and abuts against the side wall of the pushing groove; the inclined plane of the tip of the triangular pawl plate faces to the feed port of the pushing groove of the pushing rail, and the part of the inclined plane of the tip of the triangular pawl plate, which faces to the discharge port of the pushing groove of the pushing rail, is a plane; the frame plate is provided with a discharge through hole corresponding to the welding part of the electric resistance welding mechanism; and a space exists between the bottom side surface of the second mounting through groove and the bottom of the second mounting through groove on the spring plate.

Preferably, the resistance welding mechanism comprises a screw rod sliding table which is positioned at two corresponding sides of the discharge ports of the two feeding channels, the screw rod sliding table is driven by a servo motor, and a mounting plate is fixed on a sliding block of the screw rod sliding table; the mounting plate is positioned above the feeding guide rail, two radiating blocks which correspond to the positions of the connecting piece positioning through grooves on the two end faces of the crossed positioning plate respectively are fixed on the top surface of the mounting plate, a plurality of radiating fins are arranged on the side face of each radiating block, electrode plates for resistance welding are fixed at the top ends of the radiating blocks, and the end portions, used for welding, of the slide block driving electrode plates of the lead screw sliding table are displaced to touch copper wires of the connecting piece on the top of the crossed positioning plate; the bottom surface of the screw rod sliding table is provided with linear sliding rails at two ends, sliding blocks of the two linear sliding rails are fixedly connected with two ends of the bottom surface of the screw rod sliding table respectively, the bottom surface of each linear sliding rail is fixed on the top surface of the base plate through a plate body, an adjusting plate is fixed in the middle of the bottom surface of each linear sliding rail, a positioning frame is arranged below each adjusting plate, an adjusting bolt is inserted into a through hole of each positioning frame, and the end part of a screw rod of each adjusting bolt is in threaded connection; the discharge through hole corresponds to the positions of the four radiating blocks.

Further preferably, the device also comprises a pushing cylinder and two cylinders which respectively correspond to the positions of the two herringbone push rods; the bottom surface at the base plate is fixed through the mounting bracket to the push cylinder, and its position corresponds with two line style of calligraphy push rod positions of the fold in the split feeder that is arranged in resistance welding mechanism, and push cylinder's tailpiece of the piston rod portion is fixed with the catch plate, and the top surface of catch plate links to each other with the bottom stationary phase of two cylinders, and the top of two cylinders is passed through respectively after the base plate and is laminated with two line style of calligraphy push rod bottom ends respectively.

Preferably, the automatic assembly mechanism comprises frame bodies positioned on two corresponding sides of the middle of the feeding channel, two translation plates respectively positioned above the top surfaces of the two frame bodies, and two butt-joint air cylinders respectively fixed at the outer side ends of the top surfaces of the two frame bodies, wherein two fourth linear guide rails are fixed on the top surfaces of the two frame bodies, slide blocks of the fourth linear guide rails are fixed with the bottom surfaces of the flat plates, the end parts of piston rods of the butt-joint air cylinders are fixedly connected with the outer side ends of the translation plates, and one end parts, close to the feeding channel, of the two translation plates are also positioned above the feeding guide rails; two first supporting plates which are arranged at intervals are fixed at one end part of the top surfaces of the two translation plates close to the feeding channel, and a second supporting plate is fixed at one end part of the top surfaces of the two translation plates close to the butt joint air cylinder; a supporting table, an upper feeding rubber roller and a lower feeding rubber roller are arranged between the two first supporting plates, the upper feeding rubber roller is attached to the upper side surface of the lower feeding rubber roller, mounting shafts are mounted at two ends of the upper feeding rubber roller through bearings, the two mounting shafts are positioned in shaft positioning holes at the tops of the two supporting plates, rotating shafts at two ends of the lower feeding rubber roller are rotatably mounted in bearing mounting holes in the middles of the two supporting plates through bearings, the supporting table is fixed with the translation plate, a U-shaped through hole is formed in the middle of the top of the supporting table, and the lower feeding rubber roller is arranged in the U-shaped through hole; the top surface of the supporting table and the top surface of the second supporting plate are respectively provided with two copper wire positioning channel groups corresponding to the positions of the two connecting piece positioning through grooves on the split feeder, each of the two copper wire positioning channel groups consists of a plurality of copper wire positioning channels arranged in parallel, the number of the copper wire positioning channels is consistent with that of the first copper wire positioning through grooves, the positions of the copper wire positioning channels correspond to the positions of the first copper wire positioning through grooves, and the positions of the upper feeding rubber roller and the lower feeding rubber roller correspond to the positions of ports of the copper wire positioning channels; a supporting plate is fixedly positioned on one side surface, close to the feeding channel, of the supporting table, the top surface of the supporting plate is positioned below the top surface of the supporting table, two copper wire positioning through groove groups corresponding to the copper wire positioning channel groups are arranged on the top surface of the supporting plate respectively, the two copper wire positioning through groove groups are formed by a plurality of second copper wire positioning through grooves arranged in parallel, the number of the copper wire positioning channels is consistent with that of the first copper wire positioning through grooves, and the positions of the copper wire positioning channels correspond to the positions of the second copper wire positioning through grooves; cutting knives are correspondingly arranged above the top surfaces of the supporting plates, and Jiong-shaped frame bodies are fixed on the top surfaces of the translation plates; a cutting cylinder is fixed on the top surface of a top transverse plate of the Jiong-shaped frame body, a cutting lifting plate and two guide cylinders are arranged below the top transverse plate, two ends of each guide cylinder are fixedly connected with the top surface of the translation plate and the bottom surface of the top transverse plate of the Jiong-shaped frame body respectively, two guide sleeves corresponding to the two guide cylinders respectively are fixed on the cutting lifting plate and sleeved on the guide cylinders, the end part of a piston rod of the cutting cylinder penetrates through the top transverse plate of the Jiong-shaped frame body and then is fixedly connected with the top surface of the cutting lifting plate, an installation block is fixed at one end, facing the supporting plate, of the bottom surface of the cutting lifting plate, and a cutting knife is fixed on the installation block; one end rotating shaft of the lower feeding rubber roller is fixedly connected with a servo motor, and a fourth limiting sensor is fixed on the bottom surface of the translation plate.

Preferably, the discharging and conveying mechanism comprises a frame, two aluminum section bars arranged in parallel with the feeding guide rail, a belt transmission conveying mechanism arranged on the inner side surfaces of the two aluminum section bars, and two first positioning bars respectively positioned at the feeding ends of the two belt transmission conveying mechanisms, and the two belt transmission conveying mechanisms are positioned corresponding to each other; the base plate is fixed on a top plate of the frame through a plurality of supporting columns, a blanking through hole is formed in the position, located at a discharging port of the feeding channel, of the base plate, and the blanking lifting mechanism is a longitudinally arranged blanking rodless cylinder; the bottom end of the blanking rodless cylinder is positioned between the two aluminum section bars and is fixed with the bottom plate of the frame; the top end of the blanking rodless cylinder penetrates through the blanking through hole, a lifting table plate is fixed on a sliding block of the blanking rodless cylinder, second positioning strips are fixed on two corresponding side portions of the top surface of the lifting table plate respectively, second positioning guide through grooves corresponding to the guide grooves of the two feeding guide rails are formed in the inner side surfaces of the two second positioning strips respectively, and a limiting block is fixed on one port, facing the blanking rodless cylinder, of each second positioning guide through groove; the positions of the first positioning strips correspond to the positions of the second positioning strips, and the inner side surfaces of the two first positioning strips are provided with first positioning guide through grooves corresponding to the positions of the second positioning guide through grooves; two ends of the two aluminum section bars are respectively fixedly connected with the vertical aluminum section bar on the frame; the discharging pushing mechanism consists of a discharging pushing cylinder and an L-shaped discharging pushing plate, and U-shaped holes corresponding to the position of the discharging pushing plate and the position of the interval between the two second positioning strips are formed in the lifting bedplate; the discharging pushing cylinder is fixed on the inner side face side of an aluminum section bar through a plate body, the discharging pushing cylinder and the aluminum section bar are arranged in parallel, the end part of a piston rod of the discharging pushing cylinder is fixed with the transverse part of the L-shaped discharging pushing plate, the inner side face of the aluminum section bar is fixed with a discharging pushing guide sliding rail through a bottom plate, the top surface of a sliding block of the discharging pushing guide sliding rail is fixedly connected with the bottom surface of the transverse plate of the L-shaped discharging pushing plate, and after the lifting bedplate descends, the longitudinal part of the L-shaped discharging pushing plate penetrates through the U-shaped hole.

According to the connector forming and processing equipment, after the two connectors, the wireless charger and the two connecting pieces of the wireless charger are pushed to the resistance welding mechanism to be positioned, the contact piece of the connector and the copper wire of the connecting piece of the wireless charger are mutually contacted, attached and welded and fixed to form the connector on the wireless charger cable.

Drawings

FIG. 1 is a schematic view (one) of the overall structure of the embodiment;

FIG. 2 is the overall structure diagram of the embodiment (II);

FIG. 3 is the overall structure diagram of the embodiment (III);

FIG. 4 is a schematic structural diagram (I) of the wireless charger feeding mechanism, the resistance welding mechanism and the connector clip according to the embodiment;

FIG. 5 is a schematic structural view of the blanking lifting mechanism of the embodiment;

FIG. 6 is a schematic structural view of an automatic assembling mechanism of the embodiment;

FIG. 7 is a schematic structural view of an outfeed transport mechanism of an embodiment;

FIG. 8 is a schematic structural diagram (I) of the wireless charger feeding mechanism, the resistance welding mechanism and the connector according to the embodiment;

FIG. 9 is an enlarged view of a portion of FIG. 8 at A;

FIG. 10 is an enlarged view of a portion of FIG. 8 at B;

FIG. 11 is a schematic structural view of the wireless charger feeding mechanism, the resistance welding mechanism and the connector according to the second embodiment;

FIG. 12 is a schematic structural view (III) of the wireless charger feeding mechanism, the resistance welding mechanism and the connector according to the embodiment;

FIG. 13 is a schematic view (IV) of the structure of the wireless charger feeding mechanism, the resistance welding mechanism and the connector according to the embodiment;

FIG. 14 is a structural view (one) of the split feeder in which the T-shaped movable plate and the split plates are both horizontally arranged according to the embodiment;

FIG. 15 is a schematic structural view of a split feeder in which both the T-shaped movable plate and the split plates are in a horizontal state according to the second embodiment;

FIG. 16 is a schematic structural view (III) of the split feeder in which the T-shaped movable plate and the split plates are both in a horizontal state according to the embodiment;

FIG. 17 is a schematic structural view of a split feeder in which a T-shaped movable plate and a split plate are both in a vertical state according to the embodiment;

FIG. 18 is a schematic view of the translation block structure of the embodiment;

FIG. 19 is a schematic view of the translation block structure of the embodiment (two);

FIG. 20 is a schematic structural view of a pusher mechanism of an embodiment;

FIG. 21 is a schematic diagram of a pusher plate structure of the embodiment.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.

Example (b):

as shown in fig. 1 to 21, the high-speed conveying system for the wireless charger described in this embodiment includes a plug connector feeding mechanism 1, an electric resistance welding mechanism 3 located at a position of a discharge port of the plug connector feeding mechanism 1, and a wireless charger feeding mechanism 2 located at a position of a feed port of the electric resistance welding mechanism 3; the feeding mechanism 2 of the wireless charger comprises a split feeder 21, an automatic assembly mechanism 6 and a feeder pushing mechanism, wherein the automatic assembly mechanism 6 and the feeder pushing mechanism are used for simultaneously inserting and assembling a plurality of copper wires 900 on two connecting pieces 5 of the wireless charger 500 respectively, the automatic assembly mechanism 6 is arranged in the middle of the feeder pushing mechanism, the electric resistance welding mechanism 3 is arranged at a discharge port of the feeder pushing mechanism, the split type feeders 21 are used for positioning connecting pieces on two wireless chargers at the same time, a discharging port of the feeder pushing mechanism is further provided with a discharging lifting mechanism 7, a discharging conveying mechanism 8 is arranged below the feeder pushing mechanism correspondingly, a feeding end of the discharging conveying mechanism is correspondingly provided with a feeder positioning frame 9, a lifting platform of the discharging lifting mechanism corresponds to the feeder positioning frame after descending, and a discharging pushing mechanism which pushes the split type feeders conveyed by the discharging lifting mechanism to the feeder positioning frame is arranged beside the bottom end of the discharging lifting mechanism; the feeder pushing mechanism simultaneously pushes the split type feeder positioned at the feeding port of the feeder and provided with the wireless charger to the automatic assembly mechanism, and pushes the split type feeder provided with the copper wire on the wireless charger in the automatic assembly mechanism to the electric resistance welding mechanism; the automatic assembling mechanism is used for assembling a plurality of copper wires on connecting pieces on two wireless chargers pushed by the feeder pushing mechanism respectively and simultaneously, and the connecting pieces on the two wireless chargers in the electric resistance welding mechanism respectively correspond to welding electrode plates of the electric resistance welding mechanism; the connector clip feeding mechanism conveys two connector clips to a split feeder in the resistance welding mechanism simultaneously, the two connector clips are positioned to connecting pieces on two wireless chargers respectively, and after contact pieces of the connector clips and connecting piece copper wires of the wireless chargers are attached to each other, contact pieces of the connector clips are welded and fixed together with copper wires on the connecting pieces after electrode plates of the resistance welding mechanism touch copper wires of the connecting pieces on the wireless chargers.

In this embodiment, the feeder pushing mechanism includes a substrate 300 and two feeding guide rails 22 located above the top surface of the substrate 300, the two feeding guide rails 22 are fixed on the top surface of the substrate 300 through a plurality of support plates 25, a guiding linear slide rail 24 is arranged on the inner side surface of each support plate 25, a slider of the guiding linear slide rail 24 is fixedly connected with the inner side surface of each support plate 25, a feeding channel 26 is formed between the two feeding guide rails 22, and the resistance welding mechanism 3 is installed at the position of a discharge port of the feeding channel 26; the split type feeder 21 is arranged in the feeding channel 26, and the positioning plates at the corresponding two sides of the bottom of the split type feeder are respectively and correspondingly inserted into the guide grooves 221 of the two feeding guide rails 22; a long guide groove body 23 and a long hole 301 positioned at the side of the long guide groove body 23 are arranged at the position, positioned in the feeding channel 26, of the base plate 300, and a pushing cylinder 27 is fixed at the position, positioned at one end of the long hole 301, of the bottom surface of the base plate; a push plate 28 is inserted into the elongated hole 301, the bottom end of the push plate 28 is correspondingly fixed at the end part of the piston rod of the push cylinder 27, four push blocks 291 which are arranged at equal intervals are fixed on the inner side surface of the slide rail body of the guide linear slide rail 29, wherein two push blocks 291 are respectively positioned at the feed inlet and the discharge outlet of the feed channel, the other two push blocks 291 are respectively corresponding to the resistance welding mechanism and the automatic assembly mechanism, and the top end of the push plate 28 is fixedly connected with the bottom end of one push block 291 which is corresponding to the automatic assembly mechanism 6; the top ends of the four pushing blocks 291 are provided with a first installation through groove 281; the push plate 28 is fixed on a slide rail body of the guide linear slide rail 29, a pawl block 282 is hinged to a pin shaft on the first installation through groove 281 and faces to a feeding port of the feeding channel, the bottom surface of the pawl block 282 is an inclined surface 2822, a first spring 283 is positioned on the first installation through groove 281 and faces to a discharging port of the feeding channel 26, the top end of the first spring 283 is abutted to one end, facing to the discharging port of the feeding channel 26, on the inclined surface 28222, the surface, facing to the feeding port of the feeding channel, on the bottom surface of the pawl block 282 is attached to the bottom surface of the groove on the first installation through groove 281 and faces to the feeding port of the feeding channel, and a triangular block 2821 is arranged at one end, facing to the; the plane on the triangular block 2821 facing the discharging port of the feeding channel is abutted against one end face on the bottom of the split feeder facing the feeding port of the feeding channel, and the face of the triangular block facing the feeding port of the feeding channel is an inclined plane; the central axis of the long guide groove body corresponds to the central axis of the split feeder, a guide linear slide rail is fixed on the inner side surface of the support plate at the position of the long hole, and a slide block of the guide linear slide rail is fixedly connected with the side surface of the push plate. Wherein the connecting piece location is passed through the groove top port after at the connecting piece location, and wireless charger is inserted to microscler guide cell body location.

In the structure, after a split feeder provided with a wireless charger to be processed is manually pushed to the plane position of a triangular block at the feeding port of a feeding channel, a piston rod of a pushing cylinder extends out to push a push plate to displace towards the direction of a discharging port of the feeding channel, at the moment, the planes of the triangular blocks at the top ends of four pushing blocks are abutted against a pair of open feeders, the split feeder at the feeding port of the feeding channel is synchronously pushed into an automatic assembly mechanism, the split feeder provided with a copper wire on the wireless charger is pushed into an electric resistance welding mechanism, the split feeder with a connecting piece and a plug piece welded and fixed together is pushed to the discharging port of the feeding channel, the split feeder at the discharging port is pushed to a lifting bedplate of a blanking lifting mechanism, and the blanking lifting mechanism conveys the split feeder on the lifting bedplate to the bottom end position, then, a discharging pushing mechanism is utilized to push the split type feeder on the lifting bedplate to a feeder positioning frame at the feeding end of the discharging conveying mechanism; however, in the process of manual pushing, the bottom of the split feeder is abutted and extruded towards one side face of the discharging port of the feeding channel and the inclined plane of the triangular block, the triangular block of the pawl block retracts under the action of the inclined plane and the spring, the retracted split feeder which is being pushed moves to cross the plane position of the triangular block after passing over the pawl block, the triangular block is pushed out under the action of the spring when the open feeder is not abutted and extruded, the top end of the push plate is in a protruding state, a pushing cylinder is convenient to push the split feeder which is located at the plane position of the triangular block by utilizing the push plate, and the connector assembly is welded in the resistance welding mechanism by automatically pushing the connecting piece to be machined through the structural design of the split feeder.

In this embodiment, the split feeder 21 includes a horizontal-line-shaped positioning frame 210, two horizontal-line-shaped push rods 212, a support column 211, and two horizontal T-shaped movable plates 214, two end faces of a longitudinal portion of the horizontal-line-shaped positioning frame 210 are provided with a connecting piece positioning through groove 2103, and the support column 211 is fixed in a middle groove 2101 of the longitudinal portion; the top end of the supporting column is sleeved with a notch-shaped supporting sleeve 213, two transverse plates at the bottom end of the notch-shaped supporting sleeve respectively extend out of the corresponding two side openings of the groove 2101, the top end surface of the supporting column is provided with a hinged through groove 2111, and two end openings of the hinged through groove respectively face the two side openings of the groove; the two corresponding side parts of the top of the longitudinal sleeve body of the support sleeve shaped like a Chinese character 'jiffy' are respectively provided with a first positioning through groove 2131, and the two first positioning through grooves respectively correspond to two ports of the hinged through groove; the end parts of the longitudinal rods of the two T-shaped movable plates penetrate through the first positioning through grooves and then are inserted into two ports of the hinge through grooves for hinge pin shafts, the two corresponding side walls of the two first positioning through grooves are provided with second positioning through grooves 2133, the middle parts of the longitudinal rods of the T-shaped movable plates are fixedly inserted with positioning round rods, and the two end parts of the positioning round rods are respectively inserted into the two second positioning through grooves; the top sides of the transverse parts of the two T-shaped movable plates in the horizontal state are fixedly provided with the split plates 215, the end parts of extending rods 2151 at the two ends of the split plates 215 respectively correspond to the positions of the two connecting piece positioning through grooves 2101, the top ends of the connecting pieces 5 in the connecting piece positioning through grooves are provided with two bent cables 51, the end parts of the bent cables 51 are provided with connecting blocks 52 with a plurality of copper wires 900, the connecting blocks 52 are in the horizontal state, the top side surfaces of the end parts of the extending rods 2151 of the split plates 215 are provided with a plurality of first copper wire positioning through grooves 2152 used for positioning the copper wires, the plurality of first copper wire positioning through grooves 2152 are arranged in parallel, insertion pipes 53 on the connecting blocks are respectively and correspondingly positioned in the first copper wire positioning through grooves 2152, and the number of the first copper wire positioning through; a plurality of copper wires of the connecting block 52 are attached to the top side surface of the end part of the extending rod 2151 of the split plate 215; counter bores 2132 are formed in two transverse plates at the bottom end of the herringbone supporting sleeve 213, and through holes 2102 corresponding to the counter bores 2132 are formed in transverse positioning plates at two sides of the bottom end of the longitudinal portion of the herringbone positioning frame 210; the top end of a longitudinal rod of the V-shaped push rod 212 penetrates through the through hole 2102 and the counter bore 2132 in sequence and then abuts against the bottom surface of the T-shaped movable plate 214 in a horizontal state, a return spring 218 is sleeved at the bottom of the longitudinal rod of the V-shaped push rod 212, two ends of the return spring respectively abut against the bottom surface of a transverse plate of the V-shaped notch frame and the top surface of a transverse part of the V-shaped notch frame, a limiting bolt 219 is fixed at the top end of the longitudinal rod of the V-shaped notch frame, and the bottom surface of a bolt head of the limiting bolt abuts against and is limited by a; the side wall of the bottom end of the connecting piece positioning through groove 2101 is provided with a groove body 2104, a pin shaft in the groove body 2104 is hinged with a positioning pin in a transverse direction, a locking block 217 is inserted into the groove body 2104, a positioning hole of the locking block 217 is sleeved on the positioning pin, a locking spring 216 is abutted between the side wall of the groove body 216 and the outer side wall of the locking block 217, and a locking through groove correspondingly matched with a wireless charger wire harness is arranged on one side surface of the locking block 217, which faces the connecting piece positioning through groove; when the connecting piece state of folio feeder in above-mentioned structure is in treating that the processing connecting piece is not pushed into resistance welding mechanism, then pushed back in resistance welding mechanism, the plug connector that comes by plug connector feeding mechanism propelling movement is located between two copper cables of connecting piece, the style of calligraphy push rod of the book pushes up makes T type fly leaf, all be vertical state to opening the board and connecting block, and many copper lines on the connecting block utilize resistance welding mechanism to carry out welded fastening behind the laminating with the multi-disc contact on pegging graft respectively and form the bayonet joint of wireless charger together, its structure makes a plurality of copper lines on the connecting block carry out the precision that corresponds the laminating with the multi-disc contact respectively higher, welding effect when promoting the welding. After the wiring harness 50 of the wireless charger is placed in the connecting piece positioning through groove, the locking block 217 compresses the wiring harness to be positioned under the action of the spring; after the T-shaped movable plate, the oppositely-opened plate and the connecting block are in a vertical state, the crossed support sleeve is in a rising state under the action of the second positioning through groove and the positioning round rod; the locking block is provided with a deflector rod, so that the locking block can be manually displaced.

In this embodiment, the plug connector feeding mechanism 1 includes an automatic feeding vibration disk 11, a feeding track 12 correspondingly located at a discharge port of the automatic feeding vibration disk 11, a first plug connector pushing mechanism 13 correspondingly located at the discharge port of the feeding track 12, a second plug connector pushing mechanism 14 correspondingly located beside the feeding track 12, a pushing track 15 correspondingly located at a pushing end of the second plug connector pushing mechanism 14, a translation conveying mechanism 17 correspondingly located beside the pushing track 15, and a third plug connector pushing mechanism 10 correspondingly located beside the other side of the pushing track 15; the two ends of the translation conveying mechanism 17 correspond to the discharge end of the pushing track 15 and the welding position of the resistance welding mechanism 3 respectively, a lifting cylinder 18 is fixed on the lateral part of a translation sliding block of the translation conveying mechanism 17, the lifting cylinder 18 is correspondingly positioned above the discharge end of the pushing track 15, a pneumatic clamping jaw 19 is fixed on the end part of a piston rod of the lifting cylinder 18, clamping blocks 192 at two ends of the inner side surface of one clamping plate 191 of the pneumatic clamping jaw 19 correspond to clamping blocks 192 at two ends of the inner side surface of the two clamping plates 191 of the pneumatic clamping jaw 19 respectively, positioning grooves which are correspondingly matched with the top shape of the plug connector 4 are arranged on the inner side surface of the clamping blocks 192, and the welding position of the resistance welding mechanism 3 is correspondingly positioned below the discharge end of; a pushing space 16 correspondingly matched with the pushing block 131 of the first plug connector pushing mechanism 13 exists between the pushing part of the second plug connector pushing mechanism 14 and the feeding port of the pushing track 15, and a plug connector positioning through groove 1311 correspondingly matched with the pushing plate 141 of the second plug connector pushing mechanism 14, the feeding port of the pushing track 15 and the discharging port of the feeding track 12 is formed in the pushing block 131 of the first plug connector pushing mechanism 13; a first translation 103 block and a second translation block 104 which are arranged at intervals are fixed on a pushing translation part of the third plug connector pushing mechanism 10, the first translation block is positioned on the side of the middle part of the pushing track, the second translation block is positioned on the side of a feeding port of the pushing track, a spring pawl is arranged on one side surface of the first translation block and the second translation block facing to the pushing track, a long through hole 152 corresponding to the positions of the two spring pawls is arranged on one side surface of the pushing track 15 facing to the translation block, a triangular pawl plate 1081 of the spring pawl penetrates through the long through hole 152 and then is inserted into a pushing groove 151 of the pushing track 15, and the tip of the triangular pawl plate 1081 of the spring pawl is positioned on the side wall of the pushing groove 151 and is abutted; the inclined plane of the tip of the triangular pawl plate 1081 faces the feed port of the pushing groove of the pushing rail, and the part of the inclined plane facing the discharge port of the pushing groove of the pushing rail is a plane; the frame plate is provided with a discharge through hole corresponding to the welding part of the electric resistance welding mechanism.

In the structure, the pulse electromagnet is arranged below the hopper of the automatic feeding vibration disc, so that the hopper can vibrate in the vertical direction, and the hopper can do torsional vibration around the vertical axis of the hopper due to the inclination of the spring piece. The plug connectors in the hopper rise along the spiral track due to the vibration until the plug connectors are fed to the discharge port, so that a plurality of plug connectors in a large batch are fed into the feeding track in a one-by-one vibrating manner, the plug connectors in the feeding track are pushed to move towards the direction of the discharge port due to the one-by-one continuous feeding of the plug connectors in the hopper, after one plug connector in the discharge port of the feeding track is pushed to the plug connector positioning through groove of the pushing block for positioning, the first plug connector pushing mechanism pushes the pushing block to the pushing interval, the first translation block is positioned at the feed port of the pushing track at the moment, the second translation block is positioned beside the middle part of the pushing track, then the second plug connector pushing mechanism pushes the pushing plate to push one plug connector in the pushing interval into the feed port of the pushing groove of the pushing track and then continuously pushes the plug connector until the plug connector crosses the triangular pawl plate on the first translation block, the third plug connector pushing mechanism pushes the first translation block and the second translation block to move towards a discharge port of the pushing track, the first translation block and the second translation block are respectively positioned below two ends of a clamping plate of the pneumatic clamping jaw after the first translation block and the second translation block are moved, the plug connector at the position of the first translation block is pushed to the middle of the pushing track, then the third plug connector pushing mechanism prompts the first translation block and the second translation block to retreat and reset, the triangular pawl plate extrudes the side surface of the plug connector at the middle of the pushing track under the action of an inclined surface and a spring in the resetting process and retracts into an installation through groove of the translation block so as to prevent the situation that the plug connector is also restored when retreating, the first translation block is positioned at a feed port of the pushing track after the resetting, the second translation block is positioned at the middle of the pushing track, the feed port of the pushing track is in an empty state, and the pushing block retreats to the discharge port of the feeding guide rail under the action of the first plug connector pushing mechanism, the automatic feeding vibration disc is further vibrated and fed, so that one plug connector discharged from a discharge port of the feeding guide rail enters a plug connector positioning through groove of the pushing block, the pushing block is pushed into the pushing interval by the first plug connector pushing mechanism, then the pushing plate is pushed by the second plug connector pushing mechanism to push one plug connector in the pushing interval into a feed port of the pushing groove of the pushing track and then continuously pushed until the one plug connector crosses the triangular pawl plate on the first translation block for positioning, at the moment, the first translation block and the second translation block are pushed to translate towards the discharge port of the pushing track by the third plug connector pushing mechanism, the plug connectors in the pushing track and the plug connectors at the feed port of the pushing track are simultaneously pushed to two ends of clamping plates of the pneumatic clamping jaw by utilizing a triangular pawl plane on the translation block, and the clamping blocks at the end parts of the two clamping plates of the pneumatic clamping jaw are positioned at the top of the plug connectors, finally, the two connectors are clamped simultaneously by the clamping blocks of the clamping plates in the two folding processes, the two connectors clamped by the pneumatic clamping jaws are conveyed to the upper part of the welding part of the resistance welding mechanism by the translation conveying mechanism, then the piston rod of the lifting cylinder descends, the two connectors clamped by the pneumatic clamping jaws are respectively positioned into connecting pieces at two ends of the top of the split feeder in the resistance welding mechanism, and copper wires of the connecting pieces are welded and fixed through the resistance welding mechanism after being contacted with contact pieces of the connectors; wherein translation conveying mechanism adopts the translation to carry rodless cylinder, and the lift cylinder passes through the mounting bracket to be fixed at the slider side of rodless cylinder, and the translation is carried the ejection of compact through-hole side position of rodless cylinder mount board top surface.

In this embodiment, still include the frame plate 100 that is located resistance welding mechanism 3 top, autoloading vibration dish, pay-off track, first plug connector push mechanism, second plug connector push mechanism, propelling movement track, translation conveying mechanism and third plug connector push mechanism all install and fix on the frame plate, and frame plate 100 is on fixed plate base plate 300 through many spinal branchs post 200. The structure of the device ensures that the whole production line is reasonable and reliable in design, and the frame plate is provided with a discharge through hole corresponding to the welding part of the resistance welding mechanism.

In this embodiment, the first plug connector pushing mechanism 12 includes a first pushing cylinder 132, a first pushing linear guide rail 133, a pushing block 131, and two first limiting sensors 134 disposed at an interval beside the first pushing linear guide rail 133, the first pushing cylinder 132, the first pushing linear guide rail 133, the pushing block 131, and the two first limiting sensors are perpendicular to the pushing rail 15 and the second plug connector pushing mechanism 14, the two first limiting sensors, the first pushing cylinder and the first pushing linear guide rail are fixed on the top surface of the frame plate, the first pushing cylinder and the first pushing linear guide rail are parallel to each other, the position of the first pushing cylinder corresponds to the position of the pushing gap, a first sliding plate 135 is fixed on a sliding block of the first pushing linear guide rail, the first sliding plate 135 is fixedly connected to the end portions of the piston rods of the pushing block and the first pushing cylinder, and a lateral extension block 1351 of the first sliding plate 135 is located between the two first limiting sensors; when a piston rod of the first pushing cylinder is in a retraction state, the plug connector positioning through groove of the pushing block corresponds to a discharge port of the feeding track; when a piston rod of the first pushing cylinder is in an extending state, the pushing block is inserted between the pushing intervals, and two ports of the plug connector positioning through groove of the first pushing cylinder correspond to a pushing plate of the second plug connector pushing mechanism and a feeding port of a pushing groove of the pushing track respectively.

In the structure, during pushing, the piston rod of the first pushing cylinder extends out to push the pushing block to the pushing space, and after the piston rod retracts, the pushing block resets to the discharge port of the feeding guide rail; the structure utilizes the air cylinder to push or reset, so that the action is rapid, and the work is stable and reliable; the linear guide rail is arranged, so that the pushing translation of the pushing block is stable and reliable.

In this embodiment, the second plug connector pushing mechanism 14 includes a second plug connector pushing cylinder 142 parallel to the feeding rail 12, a pushing plate 141, a positioning block 146, a fixing block 145, a second pushing linear guide 174, and a second limiting sensor 143 located beside the second pushing linear guide 147, a second sliding plate 144 is fixed on a sliding block of the second pushing linear guide, a lateral extending block 1441 of the second sliding plate 144 corresponds to the position of the second limiting sensor, the fixing block 145 is fixed on the top surface of the second sliding plate 144, an end of a piston rod of the second plug connector pushing cylinder is fixedly connected to the second sliding plate, the pushing plate is fixed on the fixing block, and a pushing end of the pushing plate 141 penetrates through the positioning through slot 1461 of the positioning block 146; after the first plug connector pushing mechanism pushes the plug connectors on the pushing block to the pushing space 16, the piston rod of the second plug connector pushing cylinder extends out, and one plug connector on the pushing block is pushed to the pushing groove of the pushing track by the pushing plate.

In the structure, during pushing, the piston rod of the second pushing cylinder extends out to enable the pushing plate to be pushed, translated and penetrate through the pushing interval and then inserted into the feeding port of the pushing track, and the piston rod of the second pushing cylinder retracts to enable the pushing plate to be reset into the positioning through groove of the positioning block; the structure utilizes the air cylinder to push or reset, so that the action is rapid, and the work is stable and reliable; the linear guide rail is arranged, so that the pushing and the translation of the pushing plate are stable and reliable.

In this embodiment, the third plug connector pushing mechanism 10 includes a third plug connector pushing cylinder 101, a third pushing linear guide rail 105, two fixing frames 104 located beside the third pushing linear guide rail 105, and two third limit sensors 106, which are parallel to the second plug connector pushing mechanism 14 and the pushing rail 15, respectively, and the two fixing frames are arranged at intervals, and the two third limit sensors are arranged at intervals; two sliding blocks on a third pushing linear guide rail are respectively and fixedly connected with two fixing frames, a first translation block 103 and a second translation block 104 are respectively fixed on a third pushing linear guide rail 105, and a third sliding plate 107 is fixed at the end part of a piston rod of a third plug connector pushing cylinder 101; one side part of the third sliding plate 107 is fixedly connected with the first translation block, and the other side extension block 1071 is positioned between the two third limit sensors 106; a second installation through groove 110 is formed in one side face, facing the pushing track, of the first translation block 13 and the second translation block 104, a spring plate 108 is hinged to a middle pin shaft of the second installation through groove 110, a triangular pawl plate 1081 of the spring plate 108 penetrates through the long through hole 152 and then is inserted into the pushing groove 151 of the pushing track 15, and the tip end of the triangular pawl plate is positioned on the side wall of the pushing groove and abuts against the side wall of the pushing groove; the inclined plane of the tip of the triangular pawl plate faces to the feed port of the pushing groove of the pushing rail, and the part of the inclined plane of the tip of the triangular pawl plate, which faces to the discharge port of the pushing groove of the pushing rail, is a plane; the frame plate is provided with a discharge through hole corresponding to the welding part of the electric resistance welding mechanism; and a space exists between the bottom side surface of the second mounting through groove and the bottom of the second mounting through groove on the spring plate.

In the structure, during pushing, a piston rod of the third pushing cylinder extends out to push the first translation block and the second translation block to be respectively below two ends of the clamping plate of the translation starting clamping jaw, after the piston rod retracts, the first translation block is reset to be positioned beside the middle of the pushing track, the second translation block is reset to be positioned beside the feeding port of the pushing track, and the displacements of the first translation block and the second translation block are translated through the push-pull guide rail body; the structure utilizes the air cylinder to push or reset, so that the action is rapid, and the work is stable and reliable; the linear guide rail is arranged, so that the pushing and the translation of the translation block are stable and reliable.

In this embodiment, the electric resistance welding mechanism 3 includes a screw rod sliding table 31 located at two corresponding sides of the discharge port positions of the two feeding channels 26, the screw rod sliding table 31 is driven by a servo motor, and a mounting plate 32 is fixed on a sliding block of the screw rod sliding table 31; the mounting plate 32 is positioned above the feeding guide rail 22, two heat dissipation blocks 33 corresponding to the positions of the connecting piece positioning through grooves 2101 on the two end faces of the crossed-line-shaped positioning plate 210 are fixed on the top surface of the mounting plate, a plurality of heat dissipation fins 331 are arranged on the side faces of the heat dissipation blocks 33, electrode plates 34 for resistance welding are fixed at the top ends of the heat dissipation blocks 33, and the end portions for welding on the electrode plates 34 are driven by sliders of the screw rod sliding table 31 to move to touch copper wires 900 of the connecting pieces 5 on the top of the crossed-line-shaped positioning plate 210; the bottom surface of the screw rod sliding table is provided with linear sliding rails at two ends, sliding blocks of the two linear sliding rails are fixedly connected with two ends of the bottom surface of the screw rod sliding table respectively, the bottom surface of each linear sliding rail is fixed on the top surface of the base plate through a plate body, an adjusting plate is fixed in the middle of the bottom surface of each linear sliding rail, a positioning frame is arranged below each adjusting plate, an adjusting bolt is inserted into a through hole of each positioning frame, and the end part of a screw rod of each adjusting bolt is in threaded connection; the discharge through hole corresponds to the positions of the four radiating blocks; the discharge through hole corresponds to the positions of the four radiating blocks.

In the structure, the servo motor drives the sliding block of the screw rod sliding table to displace towards the side face of the longitudinal part of the crossed-type positioning frame, so that after the end part of the electrode plate is contacted with the copper wire, the copper wire and the contact piece of the connector clip are welded and fixed together; the adjusting bolt is rotated to slightly displace the position of the screw rod sliding table under the action of the threads of the threaded hole, so that the function of micro-adjusting the position of the screw rod sliding table is achieved. The structure of the lead screw sliding table is a known technology and is not described in detail herein.

In this embodiment, the device further comprises a pushing cylinder 35, two columns 352 corresponding to the positions of the two line-shaped push rods respectively; the push cylinder 35 is fixed on the bottom surface of the substrate 300 through the mounting frame 353, the position of the push cylinder corresponds to the positions of two radial-shaped push rods 212 in the split feeder 21 in the resistance welding mechanism 3, a push plate 351 is fixed at the end of a piston rod of the push cylinder 35, the top surface of the push plate 351 is fixedly connected with the bottom ends of two columns 352, and the top ends of the two columns penetrate through the substrate respectively and are attached to the bottom ends of the two radial-shaped push rods respectively.

In the structure, the piston rod of the pushing cylinder extends out to enable the cylinder body to move upwards, then the V-shaped pushing rod is pushed to push the T-shaped movable plate upwards, after the pushing is continued, the oppositely-opened plate, the T-shaped movable plate and the connecting block are all in a vertical state, and after the vertical state, a copper wire on the connecting block can be directly contacted with a bottom contact piece of the plug connector; after a piston rod of the pushing cylinder retracts, the cylinder moves downwards, the herringbone push rod is automatically pushed downwards under the action of the reset spring, and the bolt head of the limiting bolt at the top end of the herringbone push rod is pushed downwards to abut against the step surface of the counter bore to stop moving downwards. The structure utilizes the cylinder to push or reset, so that the action is rapid, and the work is stable and reliable.

In this embodiment, the automatic assembly mechanism 6 includes two frame bodies 66 located at two corresponding sides of the middle of the feeding channel 26, two translation plates 64 located above the top surfaces of the two frame bodies 66, and two docking cylinders 65 fixed at the outer ends of the top surfaces of the two frame bodies, respectively, two fourth linear guide rails 67 are fixed at the top surfaces of the two frame bodies, the sliding blocks of the fourth linear guide rails are fixed with the bottom surfaces of the flat plates, the end portions of the piston rods of the docking cylinders are fixedly connected with the outer ends of the translation plates, and one end portions of the two translation plates close to the feeding channel are also located above the feeding guide rails; two first supporting plates 68 which are arranged at intervals are fixed at one end part of the top surfaces of the two translation plates close to the feeding channel 26, and a second supporting plate 603 is fixed at one end part of the top surfaces of the two translation plates close to the butting cylinder 65; a supporting table 681, an upper feeding rubber roller 683 and a lower feeding rubber roller 683 are arranged between the two first supporting plates, the upper feeding rubber roller is attached to the upper side surface of the lower feeding rubber roller, mounting shafts 6831 are mounted at two ends of the upper feeding rubber roller 683 through bearings, the two mounting shafts 6831 are positioned in shaft positioning holes at the tops of the two supporting plates, rotating shafts at two ends of the lower feeding rubber roller 684 are rotatably mounted in bearing mounting holes at the middle parts of the two supporting plates through bearings, the supporting table is fixed with the translation plate, a U-shaped through hole is arranged at the middle position of the top of the supporting table, and the lower feeding rubber roller is arranged in the U-shaped through hole; the top surface of the supporting table 681 and the top surface of the second supporting plate 603 are both provided with two copper wire positioning channel groups 6812 which correspond to the positions of the two connecting piece positioning through grooves 2103 on the split feeder 21, each of the two copper wire positioning channel groups 6812 is composed of a plurality of copper wire positioning channels 6813 which are arranged in parallel, the number of the copper wire positioning channels is consistent with that of the first copper wire positioning through grooves, the positions of the copper wire positioning channels correspond to those of the first copper wire positioning through grooves, and the positions of the upper feeding rubber roller and the lower feeding rubber roller correspond to the positions of ports of the copper wire positioning channels; a supporting plate 682 is fixedly positioned on one side surface of the supporting table 681 close to the feeding channel 26, the top surface of the supporting plate is positioned below the top surface of the supporting table, two copper wire positioning through groove groups 6821 corresponding to the copper wire positioning channel groups are arranged on the top surface of the supporting plate, the two copper wire positioning through groove groups 6821 are formed by a plurality of second copper wire positioning through grooves 6822 arranged in parallel, the number of the copper wire positioning channels 6813 is consistent with that of the first copper wire positioning through grooves 6822, and the positions of the copper wire positioning channels correspond to the positions of the second copper wire positioning through grooves; cutting knives 69 are correspondingly arranged above the top surfaces of the supporting plates, and Jiong-shaped frame bodies 61 are fixed on the top surfaces of the translation plates 64; a cutting cylinder 62 is fixed on the top surface of the top transverse plate of the Jiong-shaped frame body 61, a cutting lifting plate and two guide cylinders 632 are arranged below the top transverse plate, two ends of each guide cylinder 632 are respectively fixedly connected with the top surface of the translation plate 64 and the bottom surface of the top transverse plate of the Jiong-shaped frame body 61, two guide sleeves 631 corresponding to the two guide cylinders in position are fixed on the cutting lifting plate and sleeved on the guide cylinders, the end part of a piston rod of the cutting cylinder 62 penetrates through the top transverse plate of the Jiong-shaped frame body 61 and then is fixedly connected with the top surface of the cutting lifting plate 63, a mounting block 60 is fixed at one end, facing the supporting plate 682, of the bottom surface of the cutting lifting plate 63, and a cutting knife 69 is fixed on the mounting block 60; a rotating shaft at one end of the lower feeding rubber roller 684 is fixedly connected with a servo motor 601, and a fourth limit sensor 602 is fixed on the bottom surface of the translation plate.

In the structure, a feeder pushing mechanism is used for pushing the split feeder at the feeding port of the feeding channel, the wireless charger connecting piece positioned on the feeder is not inserted with a fixed copper wire and is pushed to between the two translation plates by pushing the split feeder, and the plurality of inserting pipes of the connecting piece at the top of the feeder correspond to the positions of the plurality of second copper wire positioning through grooves respectively, however, the servo motor is electrified to rotate the rotating shaft, the rotating shaft drives the lower feeding rubber roller to rotate, then the front ends of the plurality of long copper wires 800 sequentially penetrate through the plurality of copper wire positioning channels at the top of the second support plate, the plurality of copper wire positioning channels at the top of the support table close to the position of the second support plate are inserted between the upper feeding rubber roller and the lower feeding rubber roller, then the front ends of the plurality of long copper wires penetrate through the plurality of copper wire positioning channels at the top of the support table close to the position of the feeding channels again through the rotation of the upper feeding, then the cutting cylinder rapidly moves down the cutting knife to cut the front end parts of the long copper wires above the second copper wire positioning through grooves, the cut copper wires are pushed into the second copper wire positioning through grooves under the action of the cutting knife continuously moved down by the cylinder, and finally the translation plate is pushed by the butt-joint cylinder to move towards the direction of the feeding channel, so that the copper wires in the second copper wire positioning through grooves are simultaneously inserted into the insertion pipes of the connecting pieces, and the automatic assembly of the copper wires is completed; the structure of the copper wire assembling machine enables the copper wire to be assembled stably and reliably, and improves the working efficiency.

In this embodiment, the discharging and transporting mechanism 8 includes a frame 700, two aluminum strips 81 arranged in parallel with the feeding guide rail 22, a belt-driven transporting mechanism 82 installed on the inner side surfaces of the two aluminum strips 81, and two first positioning strips 91 respectively located at the feeding ends of the two belt-driven transporting mechanisms 82, and the positions of the two belt-driven transporting mechanisms correspond to each other; the base plate 300 is fixed on a top plate 701 of the frame 700 through a plurality of pillars, a blanking through hole 202 is arranged at the position of a discharging port of the feeding channel 26 on the base plate 200, and the blanking lifting mechanism 7 is a longitudinally arranged blanking rodless cylinder; the bottom end of the blanking rodless cylinder is positioned between the two aluminum section bars 81 and is fixed with the bottom plate of the frame 700; the top end of the blanking rodless cylinder penetrates through the blanking through hole 202, a lifting bedplate 71 is fixed on a slide block of the blanking rodless cylinder, second positioning strips 72 are respectively fixed on two corresponding side parts of the top surface of the lifting bedplate 71, second positioning guide through grooves 721 corresponding to the guide grooves of the two feeding guide rails are respectively arranged on the inner side surfaces of the two second positioning strips, and a limiting block 73 is fixed on one port of the second positioning guide through groove, which faces the blanking rodless cylinder; the positions of the first positioning strips correspond to the positions of the second positioning strips, and the inner side surfaces of the two first positioning strips 91 are provided with first positioning guide through grooves 92 corresponding to the positions of the second positioning guide through grooves 721; two ends of the two aluminum section bars 81 are respectively fixedly connected with the vertical aluminum section bars on the frame 700; the discharging pushing mechanism 40 consists of a discharging pushing cylinder 401 and an L-shaped discharging pushing plate 402, and U-shaped holes corresponding to the position of the L-shaped discharging pushing plate 402 and the distance between the two second positioning strips are formed in the lifting bedplate 71; the discharging pushing cylinder 401 is fixedly arranged on the inner side face side of an aluminum section bar 81 through a plate body, the discharging pushing cylinder and the aluminum section bar 81 are arranged in parallel, the end part of a piston rod of the discharging pushing cylinder is fixed with the transverse part of the L-shaped discharging pushing plate 401, the inner side face of the aluminum section bar 81 is fixedly provided with a discharging pushing guide sliding rail 404 through a bottom plate 403, the top surface of a sliding block of the discharging pushing guide sliding rail is fixedly connected with the bottom surface of the transverse plate of the L-shaped discharging pushing plate, and the longitudinal part of the L-shaped discharging pushing plate penetrates through the U-shaped hole 74 after the lifting platform; the two first positioning bars 91 form a feeder positioning frame 9.

In the structure, the feeder positioned with the welding completion is pushed to the position between the two second positioning strips on the blanking lifting bedplate by the feeder pushing mechanism, however, the end parts of the two transverse plates of the feeder are inserted into the second positioning guide through grooves of the second positioning sleeves, at the moment, the slide block of the blanking rodless air rod moves downwards, the feeder is conveyed to the bottom end of the blanking rodless air cylinder, at the moment, the discharging pushing air cylinder starts to act to enable the piston rod of the discharging pushing air cylinder to extend out, the push plate is used for pushing the feeder and pushing the feeder to the position between the two first positioning strips, the two transverse plates at the bottom of the feeder are respectively inserted into the first guiding positioning through grooves of the two first positioning strips, then the lifting bedplate is lifted and reset, the feeder positioned with the welding completion is pushed to the position between the two second positioning strips on the blanking lifting bedplate by the feeder pushing mechanism again, however, the end parts of the two transverse plates of the feeder are inserted into, the slider of unloading rodless pole gas pole moves down this moment, carry this feeder to the bottom of unloading rodless cylinder, ejection of compact propelling movement cylinder begins to move this piston rod of messenger and stretches out this moment, utilize L type ejection of compact push plate to push away and support this feeder, and between the propelling movement to two first locating bars, and the feeder that the previous was fixed a position on the feeder locating rack is pushed to two belt drive transport mechanism feed end top surfaces of ejection of compact transport mechanism, then belt drive transport mechanism circular telegram work transports the feeder unloading behind the discharge port, transport the ejection of compact after according to above-mentioned operating procedure circulation unloading at last. Wherein two sets of belt drive transport mechanism constitute by two synchronous pulley and the conveying hold-in range that rises on two synchronous pulley, and synchronous pulley drives the rotation through initiative pivot and servo motor moreover to realize the operation walking of conveying hold-in range, in order to carry out the conveying transportation.

The working principle of the wireless charger manufacturing production line is obtained by combining the following steps:

after a split feeder with a wireless charger to be processed is manually pushed to the plane position of a triangular block at the feeding port of a feeding channel, a piston rod of a pushing cylinder extends out to push a push plate to displace towards the direction of a discharging port of the feeding channel, at the moment, the planes of the triangular blocks at the top ends of four push blocks are butted with a pair of open feeders, the split feeder at the feeding port of the feeding channel is synchronously pushed to a position between two supporting tables in an automatic assembly mechanism, the split feeder with a copper wire arranged on the wireless charger is pushed to a position between radiating blocks on two lead screw sliding tables in an electric resistance welding mechanism, the split feeder with a connecting piece and a plug piece welded and fixed together is pushed to the discharging port of the feeding channel, the split feeder at the discharging port is pushed to a lifting table plate of a discharging lifting mechanism, and the discharging lifting mechanism conveys the split feeder on the lifting table plate to the bottom end position, the split feeders on the lifting table plate are pushed to a feeder positioning frame at the feeding end of the discharging conveying mechanism by using a discharging pushing mechanism, the end parts of the electrode plates at the tops of the radiating blocks correspond to the positions of the connecting pieces, and the second copper wire positioning through grooves correspond to a plurality of inserting pipes of the connecting pieces on the wireless charger respectively; at this moment, welding and copper line assembly work are carried out in step, and the concrete operation is as follows:

1. when the resistance welding mechanism is used for welding, the pulse electromagnet is arranged below the hopper of the automatic feeding vibration disc, so that the hopper can vibrate in the vertical direction, and the hopper can do torsional vibration around the vertical axis of the hopper due to the inclination of the spring piece. The plug connectors in the hopper rise along the spiral track due to the vibration until the plug connectors are fed to the discharge port, so that a plurality of plug connectors in a large batch are fed into the feeding track in a one-by-one vibrating manner, the plug connectors in the feeding track are pushed to move towards the direction of the discharge port due to the one-by-one continuous feeding of the plug connectors in the hopper, after one plug connector in the discharge port of the feeding track is pushed to the plug connector positioning through groove of the pushing block for positioning, the first plug connector pushing mechanism pushes the pushing block to the pushing interval, the first translation block is positioned at the feed port of the pushing track at the moment, the second translation block is positioned beside the middle part of the pushing track, then the second plug connector pushing mechanism pushes the pushing plate to push one plug connector in the pushing interval into the feed port of the pushing groove of the pushing track and then continuously pushes the plug connector until the plug connector crosses the triangular pawl plate on the first translation block, the third plug connector pushing mechanism pushes the first translation block and the second translation block to move towards a discharge port of the pushing track, the first translation block and the second translation block are respectively positioned below two ends of a clamping plate of the pneumatic clamping jaw after the first translation block and the second translation block are moved, the plug connector at the position of the first translation block is pushed to the middle of the pushing track, then the third plug connector pushing mechanism prompts the first translation block and the second translation block to retreat and reset, the triangular pawl plate extrudes the side surface of the plug connector at the middle of the pushing track under the action of an inclined surface and a spring in the resetting process and retracts into an installation through groove of the translation block so as to prevent the situation that the plug connector is also restored when retreating, the first translation block is positioned at a feed port of the pushing track after the resetting, the second translation block is positioned at the middle of the pushing track, the feed port of the pushing track is in an empty state, and the pushing block retreats to the discharge port of the feeding guide rail under the action of the first plug connector pushing mechanism, the automatic feeding vibration disc is further vibrated and fed, so that one plug connector discharged from a discharge port of the feeding guide rail enters a plug connector positioning through groove of the pushing block, the pushing block is pushed into the pushing interval by the first plug connector pushing mechanism, then the pushing plate is pushed by the second plug connector pushing mechanism to push one plug connector in the pushing interval into a feed port of the pushing groove of the pushing track and then continuously pushed until the one plug connector crosses the triangular pawl plate on the first translation block for positioning, at the moment, the first translation block and the second translation block are pushed to translate towards the discharge port of the pushing track by the third plug connector pushing mechanism, the plug connectors in the pushing track and the plug connectors at the feed port of the pushing track are simultaneously pushed to two ends of clamping plates of the pneumatic clamping jaw by utilizing a triangular pawl plane on the translation block, and the clamping blocks at the end parts of the two clamping plates of the pneumatic clamping jaw are positioned at the top of the plug connectors, finally, two connectors are clamped simultaneously by utilizing the clamping blocks of the clamping plates in two folding modes, the two connectors clamped by the pneumatic clamping jaws are conveyed to the upper portion of the welding part of the resistance welding mechanism by the translation conveying mechanism, then the piston rod of the lifting cylinder descends, the two connectors clamped by the pneumatic clamping jaws are respectively positioned between two copper cables in connecting pieces at two ends of the top of the split feeder in the resistance welding mechanism, then the piston rod of the cylinder is pushed to extend out, the cylinder also moves upwards, then the T-shaped movable plate is pushed upwards by the I-shaped push rod, after the upward pushing is continued, the split plate, the T-shaped movable plate and the connecting block are all in a vertical state, after the vertical state, the copper wires on the connecting block can be directly contacted with bottom contact pieces of the connectors, the servo motor drives the sliding blocks of the screw rod sliding tables to move towards the side face direction of the longitudinal part of the I-shaped positioning frame, so that the copper wire and the contact piece of the plug connector are welded and fixed together to complete automatic welding;

2. when the automatic assembly mechanism automatically assembles copper wires, the servo motor is electrified to rotate the rotating shaft, the rotating shaft drives the lower feeding rubber roller to rotate, then the front ends of a plurality of long copper wires sequentially penetrate through a plurality of copper wire positioning channels at the top of the second supporting plate, the top surface of the supporting table is close to the plurality of copper wire positioning channels at the position of the second supporting plate and then is inserted between the upper feeding rubber roller and the lower feeding rubber roller, then the front ends of the plurality of long copper wires are fed again through the plurality of copper wire positioning channels at the top surface of the supporting table and close to the position of the feeding channels by extrusion of the upper feeding roller and the lower feeding roller and then are positioned above the second copper wire positioning through grooves, then the cutting cylinder rapidly moves down the cutting knife to cut the front ends of the plurality of long copper wires positioned above the second copper wire positioning through grooves, and pushes the plurality of cut copper wires into the, finally, the butting cylinder pushes the translation plate to move towards the direction of the feeding channel, so that a plurality of copper wires in the second copper wire positioning through grooves are simultaneously inserted into the insertion pipes of the connecting pieces, and automatic assembly of the copper wires is completed;

after the two welding and copper wire synchronous assembly are completed, manually pushing a split feeder with a wireless charger to be processed to the triangular block plane position at the feeding port of the feeding channel,

after the discharging lifting mechanism conveys the split feeders on the lifting table plate to the bottom end positions thereof, the discharging pushing mechanism is used for pushing the split feeders on the lifting table plate to a feeder positioning frame at the feeding end of the discharging conveying mechanism, a piston rod of a pushing cylinder is used for extending out again to push a pushing plate to displace towards the direction of a discharging port of a feeding channel, the planes of triangular blocks at the top ends of four pushing blocks are abutted against a pair of split feeders at the moment, the split feeders at the feeding port of the feeding channel are synchronously pushed to a position between two supporting tables in the automatic assembling mechanism, the split feeders provided with copper wires on a wireless charger are pushed to a position between radiating blocks on two lead screw sliding tables in an electric resistance welding mechanism, the split feeders welded and fixed together by a connecting piece and a plug connector are pushed to the discharging port of the feeding channel, and the split feeders positioned at the discharging port are pushed to the lifting table plate of the discharging lifting mechanism, unloading elevating system carries to its bottom end position back with the split feeder on the lift platen, recycle ejection of compact push mechanism with the split feeder propelling movement on the lift platen to the feeder locating rack of ejection of compact conveying mechanism feed end on, and the feeder that the previous location has been on the feeder locating rack is pushed to two belt drive conveying mechanism feed end top surfaces of ejection of compact conveying mechanism, then belt drive conveying mechanism circular telegram work carries the feeder unloading behind the discharge port, carry out the feeder propelling movement according to above-mentioned operating procedure circulation in proper order at last, carry out copper line assembly and welding in step, and transport the ejection of compact after the unloading. Wherein two sets of belt drive transport mechanism are by two synchronous pulley and tight conveying hold-in range on two synchronous pulley of rising, and synchronous pulley drives rotatoryly through initiative pivot and servo motor moreover to realize the operation of conveying hold-in range and walk about, in order to carry out the conveying transportation, and the electrode slice carries out the welded welding equipment electricity each other with utilizing the resistance heating principle respectively during the welding, and the manual feeder (connecting piece and plug connector on this feeder have carried out mutual welded fastening) that is to the discharge port of pay-off passageway takes off at last.

All the fixing and connecting can be selected according to the actual situation and fixed through bolts or welding; and the frame plate is fixed on the top surface of the base plate through a plurality of connecting columns.

The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by anyone in the light of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as those of the present application, fall within the protection scope of the present invention.

Claims

1. A high-speed conveying system of a wireless charger is characterized by comprising a plug connector feeding mechanism, an electric resistance welding mechanism and a wireless charger feeding mechanism, wherein the electric resistance welding mechanism is positioned at a discharge port of the plug connector feeding mechanism; the feeding mechanism of the wireless charger comprises a split feeder, an automatic assembly mechanism and a feeder pushing mechanism, wherein the automatic assembly mechanism is used for simultaneously inserting and assembling a plurality of copper wires on two connecting pieces of the wireless charger respectively, the automatic assembly mechanism is arranged in the middle of the feeder pushing mechanism, the electric resistance welding mechanism is arranged at the discharge port of the feeder pushing mechanism, the split type feeder is used for positioning connecting pieces on two wireless chargers at the same time, a discharging port of the feeder pushing mechanism is further provided with a discharging lifting mechanism, a discharging conveying mechanism is arranged below the feeder pushing mechanism correspondingly, a feeding end of the discharging conveying mechanism is correspondingly provided with a feeder positioning frame, a lifting table of the discharging lifting mechanism is corresponding to the feeder positioning frame after descending, and a discharging pushing mechanism which is used for pushing the split type feeder conveyed by the discharging lifting mechanism to the feeder positioning frame is arranged beside the bottom end of the discharging lifting mechanism; the feeder pushing mechanism simultaneously pushes the split type feeder positioned at the feeding port of the feeder and provided with the wireless charger to the automatic assembly mechanism, and pushes the split type feeder provided with the copper wire on the wireless charger in the automatic assembly mechanism to the electric resistance welding mechanism;

the split feeder comprises a transverse-notch-shaped positioning frame, two transverse-notch-shaped push rods, a support column and two T-shaped movable plates in a horizontal state, wherein two end faces of the longitudinal part of the transverse-notch-shaped positioning frame are provided with connecting piece positioning through grooves, and the support column is fixed in a groove in the middle of the longitudinal part; the top end of the supporting column is sleeved with a V-shaped supporting sleeve, two transverse plates at the bottom end of the V-shaped supporting sleeve respectively extend out of the corresponding two side openings of the groove, a hinged through groove is arranged on the top end face of the supporting column, and two end openings of the hinged through groove are respectively opened towards the two sides of the groove; the two corresponding side parts of the top of the longitudinal sleeve body of the support sleeve shaped like a Chinese character 'jiu' are respectively provided with a first positioning through groove, and the two first positioning through grooves respectively correspond to two ports of the hinged through groove; the end parts of the longitudinal rods of the two T-shaped movable plates penetrate through the first positioning through grooves and then are inserted into two ports of the hinge through grooves for hinge joint of the pin shafts, the two corresponding side walls of the two first positioning through grooves are provided with second positioning through grooves, the middle parts of the longitudinal rods of the T-shaped movable plates are fixedly inserted with positioning round rods, and the two end parts of the positioning round rods are respectively inserted into the two second positioning through grooves; the top side of the transverse part of each T-shaped movable plate in a horizontal state is fixedly provided with an opposite opening plate, the end parts of extension rods at two ends of the opposite opening plates respectively correspond to the positions of the two connecting piece positioning through grooves, the top ends of the connecting pieces in the connecting piece positioning through grooves are provided with two bent cables, the end parts of the bent cables are provided with connecting blocks with a plurality of copper wires, the connecting blocks are in a horizontal state, the top side of the end parts of the extension rods of the opposite opening plates is provided with a plurality of first copper wire positioning through grooves for positioning the copper wires, the plurality of first copper wire positioning through grooves are arranged in parallel, each inserting tube on each connecting block is respectively positioned in each first copper wire positioning through groove correspondingly, and the number of the first copper wire positioning through grooves;

counter bores are formed in two transverse plates at the bottom end of the herringbone supporting sleeve, and through holes corresponding to the positions of the counter bores are formed in the transverse positioning plates at the two sides of the bottom end of the longitudinal portion of the herringbone positioning frame; the top end of a longitudinal rod of the V-shaped push rod penetrates through a through hole and a counter bore in sequence and then is abutted against the bottom surface of a T-shaped movable plate in a horizontal state, a return spring is sleeved at the bottom of the longitudinal rod of the V-shaped push rod, two ends of the return spring are abutted against the bottom surface of a transverse plate of a V-shaped positioning frame and the top surface of a transverse part of the V-shaped push rod respectively, a limiting bolt is fixed at the top end of the longitudinal rod of the V-shaped push rod, and the bottom surface of a bolt head of the limiting bolt is abutted against and limited;

plug connector feeding mechanism is including the frame plate that is located resistance welding mechanism top, autoloading vibration dish, the pay-off track that corresponds the discharge gate department that is located autoloading vibration dish, the first plug connector push mechanism that corresponds the discharge gate department that is located pay-off track, the second plug connector push mechanism that corresponds the side that is located pay-off track, the propelling movement track that corresponds the propelling movement end that is located second plug connector push mechanism, correspond the third plug connector push mechanism that is located propelling movement track one side translation conveying mechanism and corresponds another side of propelling movement track, wherein, autoloading vibration dish, the pay-off track, first plug connector push mechanism, second plug connector push mechanism, the propelling movement track, translation conveying mechanism and third plug connector push mechanism all install and fix on the frame plate, the frame plate passes through many spinal branchs post to be fixed on.

2. The high-speed conveying system of the wireless chargers according to claim 1, wherein the automatic assembly mechanism simultaneously assembles a plurality of copper wires at connecting pieces on two wireless chargers pushed by the feeder pushing mechanism respectively, and the connecting pieces on the two wireless chargers in the resistance welding mechanism respectively correspond to welding electrode plates of the resistance welding mechanism; the connector clip feeding mechanism conveys two connector clips to a split feeder in the resistance welding mechanism simultaneously, the two connector clips are positioned to connecting pieces on two wireless chargers respectively, and after contact pieces of the connector clips and connecting piece copper wires of the wireless chargers are attached to each other, contact pieces of the connector clips are welded and fixed together with copper wires on the connecting pieces after electrode plates of the resistance welding mechanism touch copper wires of the connecting pieces on the wireless chargers.

3. The high-speed conveying system of the wireless charger according to claim 1, wherein the feeder pushing mechanism comprises a base plate and two feeding guide rails positioned above the top surface of the base plate, the two feeding guide rails are fixed on the top surface of the base plate through a plurality of support plates, the inner side surfaces of the support plates are provided with guide linear slide rails with the same length as that of the feeding guide rails, slide blocks of the guide linear slide rails are fixedly connected with the inner side surfaces of the support plates, a feeding channel is formed between the two feeding guide rails, the electric resistance welding mechanism is installed at the position of a discharging port of the feeding channel, and the automatic assembly mechanism is installed in the middle of the; the split feeder is arranged in the feeding channel, and the positioning plates at the two corresponding sides of the bottom of the split feeder are respectively and correspondingly inserted into the guide grooves of the two feeding guide rails; a long guide groove body and a long hole positioned beside the long guide groove body are arranged at the position, positioned in the feeding channel, on the base plate, and a pushing cylinder is fixed at the position, positioned at one end of the long hole, of the bottom surface of the base plate; a push plate is inserted into the long hole, the bottom end of the push plate is correspondingly fixed at the end part of a piston rod of the push cylinder, four push blocks which are arranged at equal intervals are fixed on the inner side surface of a slide rail body of the guide linear slide rail, wherein the two push blocks are respectively positioned at a feed inlet and a discharge outlet of the feed channel, the other two push blocks are respectively corresponding to the electric resistance welding mechanism and the automatic assembly mechanism, and the top end of the push plate is fixedly connected with the bottom end of one push block corresponding to the automatic assembly mechanism; the top ends of the four pushing blocks are provided with first installation through grooves, a pawl block is hinged to the first installation through groove towards a pin shaft at a feeding port of the feeding channel, the bottom surface of the pawl block is an inclined surface, a first spring is positioned on the first installation through groove towards the bottom surface of the feeding port of the feeding channel, the top end of the first spring is abutted against one end, facing the discharging port of the feeding channel, of the inclined surface, the surface, facing the feeding port of the feeding channel, on the bottom surface of the pawl block is attached to the bottom surface, facing the feeding port of the feeding channel, of the first installation through groove, and a triangular block is arranged at one end, facing the discharging port of the feeding channel, of the top; the plane on the triangular block facing the discharge port of the feeding channel is abutted against one end face on the bottom of the split feeder facing the feeding port of the feeding channel, and the face of the triangular block facing the feeding port of the feeding channel is an inclined plane; the central axis of the long guide groove body corresponds to the central axis of the split feeder, a guide linear slide rail is fixed on the inner side surface of the support plate at the position of the long hole, and a slide block of the guide linear slide rail is fixedly connected with the side surface of the push plate.

4. The high-speed conveying system of the wireless charger according to claim 1, wherein the side wall of the bottom end of the positioning through groove of the connecting piece is provided with a groove body, a pin shaft in the groove body is hinged with a positioning pin which is transversely fixed, a locking block is inserted in the groove body, a positioning hole of the locking block is sleeved on the positioning pin, a locking spring is abutted between the side wall of the groove body and the outer side wall of the locking block, and a locking through groove which is correspondingly matched with a wire harness of the wireless charger is arranged on one side surface of the locking block, which faces the positioning through;

after the split feeder of this structure is pushed in resistance welding mechanism, the plug connector is located between two copper cables, and the style of calligraphy push rod of the adding the letter of the book pushes up and makes T type fly leaf, split board and connecting block all be vertical state, and welded fastening after the many copper lines on the connecting block respectively with the multi-disc contact laminating on pegging graft.

5. The high-speed conveying system of the wireless charger according to claim 1, wherein two ends of the translation conveying mechanism correspond to the discharge end of the pushing track and the welding position of the resistance welding mechanism respectively, a lifting cylinder is fixed on the lateral part of a translation sliding block of the translation conveying mechanism and correspondingly located above the discharge end of the pushing track, a pneumatic clamping jaw is fixed on the end part of a piston rod of the lifting cylinder, clamping blocks at two ends of the inner side surface of one clamping plate of the pneumatic clamping jaw correspond to clamping blocks at two ends of the inner side surface of the two clamping plates of the pneumatic clamping jaw respectively, positioning grooves matched with the shapes of the tops of the plug connectors are formed in the inner side surfaces of the clamping blocks, and the welding position of the resistance welding mechanism is correspondingly located below the discharge port of the pushing track;

a pushing space correspondingly matched with a pushing block of the first plug connector pushing mechanism exists between a pushing part of the second plug connector pushing mechanism and a feeding port of the pushing track, and a plug connector positioning through groove correspondingly matched with a pushing plate of the second plug connector pushing mechanism, a feeding hole of the pushing track and a discharging hole of the feeding track is formed in the pushing block of the first plug connector pushing mechanism;

a pushing translation part of the third plug connector pushing mechanism is fixedly provided with a first translation block and a second translation block which are arranged at intervals, the first translation block is positioned on the side of the middle part of the pushing track, the second translation block is positioned on the side of a feeding port of the pushing track, a spring pawl is arranged on one side surface of the first translation block and the second translation block, which faces to the pushing track, a long through hole corresponding to the positions of the two spring pawls is arranged on one side surface of the pushing track, which faces to the translation block, a triangular pawl plate of the spring pawl penetrates through the long through hole and then is inserted into a pushing groove of the pushing track, and the tip of the triangular pawl plate of the spring pawl is positioned on the side wall of the pushing groove and; the inclined plane of the tip of the triangular pawl plate faces to the feed port of the pushing groove of the pushing rail, and the part of the inclined plane of the tip of the triangular pawl plate, which faces to the discharge port of the pushing groove of the pushing rail, is a plane; the frame plate is provided with a discharge through hole corresponding to the welding part of the electric resistance welding mechanism.

6. The high-speed conveying system of the wireless charger according to claim 4, wherein the first plug connector pushing mechanism comprises a first pushing cylinder, a first pushing linear guide rail, a pushing block, two first limit sensors, a pushing cylinder and two columns, the first limit sensors, the first pushing cylinder and the first pushing linear guide rail are arranged beside the first pushing linear guide rail and are arranged at intervals, the first pushing cylinder, the first limit sensors, the pushing block and the two columns are arranged at positions corresponding to the two push rods in a shape like Chinese character 'ji', the two first limit sensors, the first pushing cylinder and the first pushing linear guide rail are fixed on the top surface of the frame plate, the first pushing cylinder and the first pushing linear guide rail are parallel to each other, the position of the first pushing cylinder corresponds to the position of the pushing interval, a first sliding plate is fixed on the sliding block of the first pushing linear guide rail, the first sliding plate is fixedly connected with the pushing block and the end of the piston rod of the first pushing cylinder, the side extending block of the first sliding plate is positioned between the two first limit sensors; when a piston rod of the first pushing cylinder is in a retraction state, the plug connector positioning through groove of the pushing block corresponds to a discharge port of the feeding track; when a piston rod of the first pushing cylinder is in an extending state, the pushing block is inserted between the pushing intervals, and two ports of the plug connector positioning through groove of the first pushing cylinder correspond to a pushing plate of the second plug connector pushing mechanism and a feeding port of a pushing groove of the pushing track respectively;

the bottom surface at the base plate is fixed through the mounting bracket to the push cylinder, and its position corresponds with two line style of calligraphy push rod positions of the fold in the split feeder that is arranged in resistance welding mechanism, and push cylinder's tailpiece of the piston rod portion is fixed with the catch plate, and the top surface of catch plate links to each other with the bottom stationary phase of two cylinders, and the top of two cylinders is passed through respectively after the base plate and is laminated with two line style of calligraphy push rod bottom ends respectively.

7. The high-speed conveying system of the wireless charger according to claim 4, wherein the second plug connector pushing mechanism comprises a second plug connector pushing cylinder parallel to the feeding track, a pushing plate, a positioning block, a fixed block, a second pushing linear guide rail and a second limit sensor located beside the second pushing linear guide rail, a second sliding plate is fixed on a sliding block of the second pushing linear guide rail, a lateral extending block of the second sliding plate corresponds to the position of the second limit sensor, the fixed block is fixed on the top surface of the second sliding plate, the end of a piston rod of the second plug connector pushing cylinder is fixedly connected with the second sliding plate, the pushing plate is fixed on the fixed block, and a pushing end of the pushing plate penetrates through the positioning through groove of the positioning block; after the first plug connector pushing mechanism pushes the plug connectors on the pushing block to the pushing space, the piston rod of the second plug connector pushing cylinder extends out, and one plug connector on the pushing block is pushed to the pushing groove of the pushing track by the pushing plate.

8. The high-speed conveying system of the wireless charger according to claim 4, wherein the third plug connector pushing mechanism comprises a third plug connector pushing cylinder, a third pushing linear guide rail, two fixing frames and two third limiting sensors, the third plug connector pushing cylinder and the third pushing linear guide rail are respectively parallel to the second plug connector pushing mechanism and the pushing rail, the two fixing frames are arranged at intervals, and the two third limiting sensors are arranged at intervals; two sliding blocks on a third pushing linear guide rail are respectively and fixedly connected with two fixing frames, a first translation block and a second translation block are respectively fixed on the third pushing linear guide rail, and a third sliding plate is fixed at the end part of a piston rod of a third plug connector pushing cylinder; one side part of the third sliding plate is fixedly connected with the first translation block, and the extension block at the other side of the third sliding plate is positioned between the two third limit sensors;

a second installation through groove is formed in one side face, facing the pushing track, of the first translation block and the second translation block, a spring plate is hinged to a middle pin shaft of the second installation through groove, a triangular pawl plate of the spring plate penetrates through the long through hole and then is inserted into the pushing groove of the pushing track, and the tip end of the triangular pawl plate of the spring pawl is positioned on the side wall of the pushing groove and abuts against the side wall of the pushing groove; the inclined plane of the tip of the triangular pawl plate faces to the feed port of the pushing groove of the pushing rail, and the part of the inclined plane of the tip of the triangular pawl plate, which faces to the discharge port of the pushing groove of the pushing rail, is a plane; the frame plate is provided with a discharge through hole corresponding to the welding part of the electric resistance welding mechanism; and a space exists between the bottom side surface of the second mounting through groove and the bottom of the second mounting through groove on the spring plate.

9. The high-speed conveying system of the wireless charger according to claim 3, wherein the electric resistance welding mechanism comprises a screw rod sliding table which is positioned at two corresponding sides of the discharge port of the feeding channel, the screw rod sliding table is driven by a servo motor, and a mounting plate is fixed on a sliding block of the screw rod sliding table; the mounting plate is positioned above the feeding guide rail, two radiating blocks which correspond to the positions of the connecting piece positioning through grooves on the two end faces of the crossed positioning plate respectively are fixed on the top surface of the mounting plate, a plurality of radiating fins are arranged on the side face of each radiating block, electrode plates for resistance welding are fixed at the top ends of the radiating blocks, and the end portions, used for welding, of the slide block driving electrode plates of the lead screw sliding table are displaced to touch copper wires of the connecting piece on the top of the crossed positioning plate; the bottom surface of the screw rod sliding table is provided with linear sliding rails at two ends, sliding blocks of the two linear sliding rails are fixedly connected with two ends of the bottom surface of the screw rod sliding table respectively, the bottom surface of each linear sliding rail is fixed on the top surface of the base plate through a plate body, an adjusting plate is fixed in the middle of the bottom surface of each linear sliding rail, a positioning frame is arranged below each adjusting plate, an adjusting bolt is inserted into a through hole of each positioning frame, and the end part of a screw rod of each adjusting bolt is in threaded connection; the discharge through hole corresponds to the positions of the four radiating blocks.

10. The high-speed conveying system of the wireless charger according to claim 3, wherein the automatic assembly mechanism comprises frame bodies located at two corresponding sides of the middle of the feeding channel, two translation plates respectively located above the top surfaces of the two frame bodies, and two abutting cylinders respectively fixed at the outer side ends of the top surfaces of the two frame bodies, wherein two fourth linear guide rails are fixed on the top surfaces of the two frame bodies, a sliding block of each fourth linear guide rail is fixed with the bottom surface of each flat plate, the end part of a piston rod of each abutting cylinder is fixedly connected with the outer side end of each translation plate, and one end part, close to the feeding channel, of each translation plate is also located above the feeding guide rail; two first supporting plates which are arranged at intervals are fixed at one end part of the top surfaces of the two translation plates close to the feeding channel, and a second supporting plate is fixed at one end part of the top surfaces of the two translation plates close to the butt joint air cylinder; a supporting table, an upper feeding rubber roller and a lower feeding rubber roller are arranged between the two first supporting plates, the upper feeding rubber roller is attached to the upper side surface of the lower feeding rubber roller, mounting shafts are mounted at two ends of the upper feeding rubber roller through bearings, the two mounting shafts are positioned in shaft positioning holes at the tops of the two supporting plates, rotating shafts at two ends of the lower feeding rubber roller are rotatably mounted in bearing mounting holes in the middles of the two supporting plates through bearings, the supporting table is fixed with the translation plate, a U-shaped through hole is formed in the middle of the top of the supporting table, and the lower feeding rubber roller is arranged in the U-shaped through hole;

the top surface of the supporting table and the top surface of the second supporting plate are respectively provided with two copper wire positioning channel groups corresponding to the positions of the two connecting piece positioning through grooves on the split feeder, each of the two copper wire positioning channel groups consists of a plurality of copper wire positioning channels arranged in parallel, the number of the copper wire positioning channels is consistent with that of the first copper wire positioning through grooves, the positions of the copper wire positioning channels correspond to the positions of the first copper wire positioning through grooves, and the positions of the upper feeding rubber roller and the lower feeding rubber roller correspond to the positions of ports of the copper wire positioning channels;

a supporting plate is fixedly positioned on one side surface, close to the feeding channel, of the supporting table, the top surface of the supporting plate is positioned below the top surface of the supporting table, two copper wire positioning through groove groups corresponding to the copper wire positioning channel groups are arranged on the top surface of the supporting plate respectively, the two copper wire positioning through groove groups are formed by a plurality of second copper wire positioning through grooves arranged in parallel, the number of the copper wire positioning channels is consistent with that of the first copper wire positioning through grooves, and the positions of the copper wire positioning channels correspond to the positions of the second copper wire positioning through grooves;

cutting knives are correspondingly arranged above the top surfaces of the supporting plates, and Jiong-shaped frame bodies are fixed on the top surfaces of the translation plates; a cutting cylinder is fixed on the top surface of a top transverse plate of the Jiong-shaped frame body, a cutting lifting plate and two guide cylinders are arranged below the top transverse plate, two ends of each guide cylinder are fixedly connected with the top surface of the translation plate and the bottom surface of the top transverse plate of the Jiong-shaped frame body respectively, two guide sleeves corresponding to the two guide cylinders respectively are fixed on the cutting lifting plate and sleeved on the guide cylinders, the end part of a piston rod of the cutting cylinder penetrates through the top transverse plate of the Jiong-shaped frame body and then is fixedly connected with the top surface of the cutting lifting plate, an installation block is fixed at one end, facing the supporting plate, of the bottom surface of the cutting lifting plate, and a cutting knife is fixed on the installation block; one end rotating shaft of the lower feeding rubber roller is fixedly connected with a servo motor, and a fourth limiting sensor is fixed on the bottom surface of the translation plate.

11. The high-speed conveying system of the wireless charger according to claim 4, wherein the discharging and conveying mechanism comprises a frame, two aluminum section bars arranged in parallel with the feeding guide rail, a belt-driven conveying mechanism arranged on the inner side surfaces of the two aluminum section bars, and two first positioning bars respectively positioned at the feeding ends of the two belt-driven conveying mechanisms, and the positions of the two belt-driven conveying mechanisms correspond to each other; the base plate is fixed on a top plate of the frame through a plurality of supporting columns, a blanking through hole is formed in the position, located at a discharging port of the feeding channel, of the base plate, and the blanking lifting mechanism is a longitudinally arranged blanking rodless cylinder; the bottom end of the blanking rodless cylinder is positioned between the two aluminum section bars and is fixed with the bottom plate of the frame; the top end of the blanking rodless cylinder penetrates through the blanking through hole, a lifting table plate is fixed on a sliding block of the blanking rodless cylinder, second positioning strips are fixed on two corresponding side portions of the top surface of the lifting table plate respectively, second positioning guide through grooves corresponding to the guide grooves of the two feeding guide rails are formed in the inner side surfaces of the two second positioning strips respectively, and a limiting block is fixed on one port, facing the blanking rodless cylinder, of each second positioning guide through groove; the positions of the first positioning strips correspond to the positions of the second positioning strips, and the inner side surfaces of the two first positioning strips are provided with first positioning guide through grooves corresponding to the positions of the second positioning guide through grooves; two ends of the two aluminum section bars are respectively fixedly connected with the vertical aluminum section bar on the frame; the discharging pushing mechanism consists of a discharging pushing cylinder and an L-shaped discharging pushing plate, and U-shaped holes corresponding to the position of the discharging pushing plate and the position of the interval between the two second positioning strips are formed in the lifting bedplate; the discharging pushing cylinder is fixed on the inner side face side of an aluminum section bar through a plate body, the discharging pushing cylinder and the aluminum section bar are arranged in parallel, the end part of a piston rod of the discharging pushing cylinder is fixed with the transverse part of the L-shaped discharging pushing plate, the inner side face of the aluminum section bar is fixed with a discharging pushing guide sliding rail through a bottom plate, the top surface of a sliding block of the discharging pushing guide sliding rail is fixedly connected with the bottom surface of the transverse plate of the L-shaped discharging pushing plate, and after the lifting bedplate descends, the longitudinal part of the L-shaped discharging pushing plate penetrates through the U-shaped hole.