CN112497091A - Automatic change environmental protection hardening system - Google Patents
Automatic change environmental protection hardening system Download PDFInfo
- Publication number
- CN112497091A CN112497091A CN202110036454.4A CN202110036454A CN112497091A CN 112497091 A CN112497091 A CN 112497091A CN 202110036454 A CN202110036454 A CN 202110036454A CN 112497091 A CN112497091 A CN 112497091A
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- furnace body
- hardening
- support rod
- vertical support
- base
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- 230000007613 environmental effect Effects 0.000 title claims abstract description 5
- 239000002912 waste gas Substances 0.000 claims abstract description 9
- 208000034189 Sclerosis Diseases 0.000 claims 1
- 239000007789 gas Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000003915 air pollution Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention relates to the field of automation and environmental protection, in particular to an automatic environment-friendly hardening system which comprises a furnace body, wherein the furnace body is of an Contraband-shaped structure with a downward opening, an automatic identification device is arranged on one side of the furnace body, a conveying device is arranged on the other side of the furnace body, an input device is arranged on the inner bottom surface of the furnace body, a hardening control device is arranged on the top surface of the furnace body, a device controller is arranged on one side of the hardening control device, and a waste gas exhaust device is arranged on the other side of the hardening control device.
Description
Technical Field
The invention relates to the field of automation and environmental protection, in particular to an automatic environment-friendly hardening system.
Background
The grinding tool is a tool for grinding, lapping and polishing, and most of the grinding tools are artificial grinding tools made of grinding materials and bonding agents, and also natural grinding tools directly processed by natural ore rocks. Grinding tools are widely used in the machinery and other metal processing industries, but also in grain processing, paper industry and the processing of non-metallic materials such as ceramics, glass, stone, plastics, rubber, wood, etc.
However, in the process of hardening the grinding tool, a large amount of gas is generated, and in the prior art, the gas is discharged in an open place, which causes air pollution, and in the process of production, the size of the grinding tool is also uncertain, so that in the process of hardening the produced grinding tool, errors also exist in the amount of heat generated in the process of hardening, which not only increases human resources, but also wastes the used resources.
Therefore, the automatic environment-friendly hardening system which can effectively exhaust gas in the hardening process, reduce air pollution and reduce the waste of human resources and material resources is produced, and has wide market prospect.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the automatic environment-friendly hardening system which can effectively exhaust gas in the hardening process, reduce atmospheric pollution and simultaneously reduce the waste of human resources and material resources, and is used for overcoming the defects in the prior art.
The technical scheme adopted by the invention is as follows: an automatic environment-friendly hardening system comprises a furnace body, wherein the furnace body is of an Contraband-shaped structure with a downward opening, an automatic identification device is arranged on one side of the furnace body, a conveying device is arranged on the other side of the furnace body, an input device is arranged on the inner bottom surface of the furnace body, a hardening control device is arranged on the top surface of the furnace body, a device controller is arranged on one side of the hardening control device, and an exhaust gas discharge device is arranged on the other side of the hardening control device;
the input device comprises a track, a transport vehicle is sleeved on the top surface of the track, and the transport vehicle is sleeved in the furnace body through the track;
the automatic identification device comprises a stand column, wherein a vertical support rod is arranged on the outer side of the top end of the stand column, a transverse support rod is arranged between the stand column and the vertical support rod, four light base supports and a camera are arranged on the outer wall of the bottom end of the vertical support rod, a light base is arranged on the outer side of the bottom end of the vertical support rod and is connected with the vertical support rod through the four light base supports, and four illuminating lamps are arranged on the bottom surface of the light base;
the conveying device adopts a crane conveying structure.
The device controller and the waste gas exhaust device are both arranged on the top surface of the furnace body.
The camera is internally provided with a control chip and is communicated with the hardening control device through the control chip.
The light base adopt the square block structure with an opening in the middle, the included angle between the adjacent illuminating lamp and the central point of the light base is 90 degrees, and the included angle between the adjacent light base bracket and the central point of the bottom surface of the vertical supporting rod is 90 degrees.
The invention has the beneficial effects that: firstly, the invention processes and discharges waste gas through an automatic recognition device (illuminating through a lighting lamp, observing the shape and size of the grinding wheel through a camera, analyzing the size of the grinding wheel through a control chip, feeding back the size to a hardening control device), the hardening control device, an input device (conveying the grinding wheel into a combustion furnace through a trolley for hardening), a waste gas discharge device, and a conveying device (conveying the grinding wheel onto trolleys with different tracks through a crane for conveying); secondly, carrying out furnace body transportation through the vehicle body after identification, and controlling the furnace body to heat according to the type of the grinding wheel identified by the identification device; the furnace heating can automatically compensate (control the temperature), and the hardening is divided into three steps, namely preheating, heating and cooling; and the invention has simple structure, convenient operation and ingenious design, greatly improves the working efficiency, has good social and economic benefits and is a product easy to popularize and use.
Drawings
FIG. 1 is a schematic diagram of the overall layout distribution structure of the present invention.
Fig. 2 is a schematic bottom view of the automatic identification device of the present invention.
FIG. 3 is a schematic diagram of the present invention, which is used to analyze the size of the grinding wheel by the control chip and feed back the size to the hardening control device.
Detailed Description
As shown in fig. 1, 2 and 3, an automatic environment-friendly hardening system comprises a furnace body 1, wherein the furnace body 1 adopts a structure with a downward opening in a shape like the letter Contraband, an automatic identification device 7 is arranged on one side of the furnace body 1, a conveying device 8 is arranged on the other side of the furnace body 1, an input device is arranged on the inner bottom surface of the furnace body 1, a hardening control device 4 is arranged on the top surface of the furnace body 1, a device controller 5 is arranged on one side of the hardening control device 4, and an exhaust gas discharge device 6 is arranged on the other side of the hardening control device 4; the input device comprises a track 2, a transport vehicle 3 is sleeved on the top surface of the track 2, and the transport vehicle 3 is sleeved in the furnace body 1 through the track 2; the automatic identification device 7 comprises a vertical column 71, a vertical support rod 73 is arranged on the outer side of the top end of the vertical column 71, a transverse support rod 72 is arranged between the vertical column 71 and the vertical support rod 73, four light base supports 74 and a camera 77 are arranged on the outer wall of the bottom end of the vertical support rod 73, a light base 75 is arranged on the outer side of the bottom end of the vertical support rod 73, the light base 75 is connected with the vertical support rod 73 through the four light base supports 74, and four illuminating lamps 76 are arranged on the bottom surface of the light base 75; the conveying device 8 adopts a crane conveying structure, the automatic identification device 7 (the shape and the size of the grinding wheel are observed by the illuminating lamp 76 and the camera 77, the size of the grinding wheel is analyzed by the control chip and is fed back to the hardening control device 4), the input device (the grinding wheel is conveyed into the furnace body 1 by the transport vehicle 3 for hardening), the hardening control device 4 is used for hardening, the waste gas is treated and discharged by the waste gas discharge device 6, the environment is prevented from being polluted, and the conveying device 8 (the grinding wheel is conveyed to trolleys with different tracks by the crane for conveying); secondly, the identified transport vehicle 3 carries out the furnace body 1 through the track 2, and the furnace body 1 is controlled to heat according to the type of the grinding wheel identified by the automatic identification device 7; the heating of the furnace body 1 can be automatically compensated (temperature control), and the furnace body 1 is divided into three steps of hardening, preheating, heating and cooling.
The device controller 5 and the waste gas discharging device 6 are arranged on the top surface of the furnace body 1.
The camera 77 is provided with a control chip inside, and the camera 77 is communicated with the hardening control device 4 through the control chip.
The light base 75 adopts a square block structure with an opening in the middle, the included angle between the central points of the adjacent illuminating lamps 76 and the light base 75 is 90 degrees, and the included angle between the central points of the bottom surfaces of the adjacent light base supports 74 and the vertical supporting rods 73 is 90 degrees.
The use method of the product is as follows: as shown in fig. 1, 2 and 3, firstly, the automatic recognition device 7 (illuminating through the illuminating lamp 76, observing the shape and size of the grinding wheel through the camera 77, analyzing the size of the grinding wheel through the control chip, feeding back to the hardening control device 4), the input device (conveying the grinding wheel into the furnace body 1 through the transport vehicle 3 for hardening), the hardening control device 4 for hardening, the exhaust gas exhaust device 6 for treating and exhausting the exhaust gas to avoid environmental pollution, and the conveying device 8 (conveying the grinding wheel onto trolleys of different tracks through the crane for conveying); secondly, the identified transport vehicle 3 carries out the furnace body 1 through the track 2, and the furnace body 1 is controlled to heat according to the type of the grinding wheel identified by the automatic identification device 7; the heating of the furnace body 1 can be automatically compensated (temperature control), and the furnace body 1 is divided into three steps of hardening, preheating, heating and cooling.
The automatic environment-friendly hardening system can effectively exhaust gas in the hardening process, reduce atmospheric pollution and reduce waste of human resources and material resources, so that the automatic environment-friendly hardening system has wide market prospect.
Claims (4)
1. An automatic change environmental protection sclerosis system which characterized in that: the furnace comprises a furnace body (1), wherein the furnace body (1) adopts an Contraband-shaped structure with a downward opening, an automatic identification device (7) is arranged on one side of the furnace body (1), a conveying device (8) is arranged on the other side of the furnace body (1), an input device is arranged on the inner bottom surface of the furnace body (1), a hardening control device (4) is arranged on the top surface of the furnace body (1), a device controller (5) is arranged on one side of the hardening control device (4), and a waste gas exhaust device (6) is arranged on the other side of the hardening control device (4);
the input device comprises a track (2) in a sleeved mode, a transport vehicle (3) is sleeved on the top surface of the track (2), and the transport vehicle (3) is sleeved inside the furnace body (1) through the track (2);
the automatic identification device (7) comprises a stand column (71), a vertical support rod (73) is arranged on the outer side of the top end of the stand column (71), a transverse support rod (72) is arranged between the stand column (71) and the vertical support rod (73), four lamplight base supports (74) and a camera (77) are arranged on the outer wall of the bottom end of the vertical support rod (73), a lamplight base (75) is arranged on the outer side of the bottom end of the vertical support rod (73), the lamplight base (75) is connected with the vertical support rod (73) through the four lamplight base supports (74), and four illuminating lamps (76) are arranged on the bottom surface of the lamplight base (;
the conveying device (8) adopts a crane conveying structure.
2. The automated eco-hardening system of claim 1, wherein: the device controller (5) and the waste gas exhaust device (6) are arranged on the top surface of the furnace body (1).
3. The automated eco-hardening system of claim 1, wherein: the camera (77) is internally provided with a control chip, and the camera (77) is communicated with the hardening control device (4) through the control chip.
4. The automated eco-hardening system of claim 1, wherein: light base (75) adopt middle part open-ended square block structure, the contained angle between adjacent light (76) and light base (75) central point is 90 degrees, the contained angle between adjacent light base support (74) and vertical support rod (73) bottom surface central point is 90 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110036454.4A CN112497091A (en) | 2021-01-12 | 2021-01-12 | Automatic change environmental protection hardening system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110036454.4A CN112497091A (en) | 2021-01-12 | 2021-01-12 | Automatic change environmental protection hardening system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112497091A true CN112497091A (en) | 2021-03-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110036454.4A Pending CN112497091A (en) | 2021-01-12 | 2021-01-12 | Automatic change environmental protection hardening system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112497091A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203581872U (en) * | 2013-11-30 | 2014-05-07 | 浙江海宁普赛自动化科技有限公司 | Automatic power supply line conveying equipment |
| CN105598777A (en) * | 2016-03-08 | 2016-05-25 | 济南大学 | Workpiece clamping structure for grinding tool, and tracking type casting edging machine and method |
| CN107363740A (en) * | 2017-07-14 | 2017-11-21 | 江苏耐锐特磨料磨具有限公司 | Heavy duty emery wheel curing oven |
| CN206755862U (en) * | 2017-05-31 | 2017-12-15 | 成都崎敖新材料有限公司 | A kind of epoxy cure stove of environmental protection and energy saving |
| CN108106416A (en) * | 2017-12-25 | 2018-06-01 | 珠海大白鲨磨料磨具有限公司 | The emery wheel hardening furnace and technique that a kind of multistage Intelligent heating is adjusted |
| CN108115595A (en) * | 2016-11-29 | 2018-06-05 | 贵州福斯特磨料磨具有限公司 | A kind of emery wheel hardening line |
| CN210400033U (en) * | 2019-08-27 | 2020-04-24 | 东莞市金利威磨料磨具有限公司 | Automatic temperature control grinding wheel hardening furnace |
| CN211916570U (en) * | 2020-04-20 | 2020-11-13 | 莒南县合兴磨料磨具公共技术服务中心 | Novel grinding wheel curing oven |
| CN214080979U (en) * | 2021-01-12 | 2021-08-31 | 河南永泰磨具有限公司 | Automatic change environmental protection hardening system |
-
2021
- 2021-01-12 CN CN202110036454.4A patent/CN112497091A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203581872U (en) * | 2013-11-30 | 2014-05-07 | 浙江海宁普赛自动化科技有限公司 | Automatic power supply line conveying equipment |
| CN105598777A (en) * | 2016-03-08 | 2016-05-25 | 济南大学 | Workpiece clamping structure for grinding tool, and tracking type casting edging machine and method |
| CN108115595A (en) * | 2016-11-29 | 2018-06-05 | 贵州福斯特磨料磨具有限公司 | A kind of emery wheel hardening line |
| CN206755862U (en) * | 2017-05-31 | 2017-12-15 | 成都崎敖新材料有限公司 | A kind of epoxy cure stove of environmental protection and energy saving |
| CN107363740A (en) * | 2017-07-14 | 2017-11-21 | 江苏耐锐特磨料磨具有限公司 | Heavy duty emery wheel curing oven |
| CN108106416A (en) * | 2017-12-25 | 2018-06-01 | 珠海大白鲨磨料磨具有限公司 | The emery wheel hardening furnace and technique that a kind of multistage Intelligent heating is adjusted |
| CN210400033U (en) * | 2019-08-27 | 2020-04-24 | 东莞市金利威磨料磨具有限公司 | Automatic temperature control grinding wheel hardening furnace |
| CN211916570U (en) * | 2020-04-20 | 2020-11-13 | 莒南县合兴磨料磨具公共技术服务中心 | Novel grinding wheel curing oven |
| CN214080979U (en) * | 2021-01-12 | 2021-08-31 | 河南永泰磨具有限公司 | Automatic change environmental protection hardening system |
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