CN112481798A - Three-line foaming non-slip mat screen cloth - Google Patents
Three-line foaming non-slip mat screen cloth Download PDFInfo
- Publication number
- CN112481798A CN112481798A CN202011314521.6A CN202011314521A CN112481798A CN 112481798 A CN112481798 A CN 112481798A CN 202011314521 A CN202011314521 A CN 202011314521A CN 112481798 A CN112481798 A CN 112481798A
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- CN
- China
- Prior art keywords
- weft
- warp
- threads
- slip mat
- thread
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/10—Open-work fabrics
- D04B21/12—Open-work fabrics characterised by thread material
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0009—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using knitted fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0043—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2209/00—Properties of the materials
- D06N2209/10—Properties of the materials having mechanical properties
- D06N2209/108—Slipping, anti-blocking, low friction
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention discloses a three-wire foaming non-slip mat screen cloth which is woven by weft threads with equal distance in the longitudinal direction and warp thread groups with equal distance in the transverse direction by a warp knitting process, wherein the weft threads are composed of 6 strands of weft threads and 2 strands of weft insertion threads, the weft threads are composed of 2 strands of weft insertion threads which are transversely moved in opposite directions, the warp thread groups are composed of 3 transversely equal distance warp threads, the transverse distance between the warp threads is smaller than the transverse distance between the warp thread groups, the warp threads are composed of 3 strands of warp threads, wherein 2 strands of warp threads are also the weft threads forming the weft threads, and in addition, 1 warp thread is interwoven with the weft insertion threads of the weft threads. The base mesh cloth for preparing the PVC foaming anti-skid pad is improved, the thickness of the prepared PVC foaming anti-skid pad can be as low as 3-5mm, the weight can be as low as 800 g/square of 700-.
Description
Technical Field
The invention relates to the field of textiles, in particular to a three-line foaming non-slip mat screen cloth.
Background
The prior cushion for placing articles is generally made of materials such as foamed plastic, paperboard, wooden products, artificial leather, cotton cloth and the like, most of these materials are smooth and slide off of objects when the objects are placed on the mat, especially in vehicle mats, such as cellular phone mats, the phenomenon that the mobile phone is damaged by vibration and sliding off in the time of the vehicle occurs, and parts of daily living goods such as cup mats, as the cups are made of glass, ceramic and other easy-to-slip articles, the bottoms of the cups are very smooth, and the cups are contacted with the mats with smooth surfaces, so that the cups are frequently dropped and damaged, and are particularly mats used in special occasions, such as bathrooms, washrooms and other occasions, the need for slip resistance is further increased because the mat is in direct contact with the water-based surface-smooth tile.
The slipmat is the product that people need use in the scene of living now often, for example the placing object article need the placing object article appear toppling over or place people slip in occasions such as bathroom, bathroom etc. it is article commonly used at home, not only has skid-proof effect generally, and it still can play certain decorative effect. The existing non-slip mat is mainly composed of two types of plastic and cloth, and the foamed non-slip mat in the non-slip mat made of plastic, especially the polyvinyl chloride (PVC) foamed non-slip mat, is popular with people because of light weight and low cost, and can be easily processed into various patterns and shapes.
However, the thickness of the PVC foaming non-slip mat prepared by the existing process is generally thicker, and the use in some scenes cannot be met, and people continuously improve the shape and the performance of the PVC foaming non-slip mat mainly aiming at the improvement of a PVC formula and a foaming process, but rarely improve the base mesh cloth.
Disclosure of Invention
Therefore, based on the background, the invention aims at improving the base mesh of the existing PVC foaming non-slip mat, and provides the three-line foaming non-slip mat mesh which can prevent perforation and can produce the non-slip mat with thinner thickness, so as to meet the needs of people and enrich the market.
The invention provides a three-wire foaming non-slip mat screen cloth which is woven by weft threads with equal distance in the longitudinal direction and warp thread groups with equal distance in the transverse direction by a warp knitting process, wherein the weft threads are composed of 6 strands of weft threads and 2 strands of weft insertion threads, the weft threads are composed of 2 strands of weft insertion threads which are transversely moved in opposite directions, the warp thread groups are composed of 3 transversely equal distance warp threads, the transverse distance between the warp threads is smaller than the transverse distance between the warp thread groups, the warp threads are composed of 3 strands of warp threads, wherein 2 strands of warp threads are also the weft threads forming the weft threads, and the other 1 warp thread is interwoven with the weft insertion threads of the weft threads.
Further, the transverse distance between the warp threads is 4.23 mm.
Further, the density of the weft threads is 28.5 threads/30 cm, and the density of the warp threads is 9 threads/cm.
Further, the specification of the weft insertion filaments is FDY150D/96F, the specification of the weft filaments is FDY150D/96F, and the specification of the warp filaments which do not form the weft in the warp is FDY 300D/96F.
Furthermore, the weft filaments and the weft insertion filaments forming the weft are made of terylene materials, and the warp filaments forming the warp are made of terylene materials.
Furthermore, a Ribash warp knitting machine is adopted for knitting, the EBC is adopted to control the operation of the warp and weft spools in the knitting process, and the pattern disc is used to control the arrangement of the warps and the wefts.
Further, in the weaving process, the warp filaments which do not form the weft correspond to the GB1 guide bar, the 2 strands of weft insertion filaments correspond to the GB2 guide bar and the GB3 guide bar respectively, and the organization structure of the GB1 guide bar is as follows: 10.01, the organization structure of the GB2 guide bar is as follows: 2211X 3/2200X 2/1100X 3/2200X 1, the organization structure of the GB3 guide bar is: 0011X 3/0033X 2/2233X 3/0033X 1.
The invention also provides a PVC foaming non-slip mat which adopts the mesh cloth as the primary backing cloth in the preparation process.
The invention also provides a manufacturing method of the PVC foaming anti-skid pad, which comprises the following manufacturing steps:
(1) using the mesh fabric of any one of claims 1 to 1 as a base fabric;
(2) the base cloth is arranged in a prepared PVC slurry tank for slurry passing;
(3) feeding the mesh cloth uniformly adhered with the PVC slurry after slurry treatment into drying equipment, and pressurizing, heating and foaming;
(4) and (4) trimming and forming the non-slip mat foamed in the step (3) to obtain the PVC foamed non-slip mat.
Further, the thickness of the foaming non-slip mat prepared by the preparation method is 3-5 mm.
By adopting the technical scheme, the beneficial effects are as follows:
the base mesh cloth for preparing the PVC foaming non-slip mat is improved, the mesh cloth can avoid the problem of empty penetration which is possibly caused by the small hanging material of the existing mesh cloth when the PVC non-slip mat is prepared, the thickness of the PVC foaming non-slip mat prepared by the mesh cloth can be as low as 3-5mm, the weight of the prepared non-slip mat can be as low as 800 g/square plus 700, the prepared non-slip mat has smaller thickness, lighter weight and lower cost, and can meet various demands of people and enrich the market.
Drawings
FIG. 1 is a simplified schematic illustration of a web according to the present invention;
FIG. 2 is a schematic view of the weft construction of the mesh fabric of the present invention;
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
Example 1: a three-wire foaming non-slip mat screen cloth is woven by a warp knitting process (shown in the attached drawing 1) through a weft yarn 1 with longitudinal equal distance and a warp yarn group 2 with transverse equal distance, wherein the weft yarn 1 is formed by 6 strands of weft insertion filaments 11 and 2 strands of weft insertion filaments 12, the weft yarn 1 is formed by 2 strands of weft insertion filaments 12 which transversely move in opposite directions (shown in the attached drawing 2), the warp yarn group 2 is formed by 3 strands of warp yarns 3 with transverse equal distance, the transverse distance between the warp yarns 3 is smaller than that between the warp yarn groups 2, the warp yarns 3 are formed by 3 strands of warp filaments, 2 strands of warp filaments are also the weft filaments forming the weft yarn 1, and in addition, 1 piece of warp filament is interwoven with the weft insertion filaments 12 of the weft yarn 1.
The transverse distance between the warp threads 3 is 4.23 mm.
The density of the weft threads is 28.5 threads/30 cm, and the density of the warp threads is 9 threads/cm.
The specification of the weft insertion filament 12 is FDY150D/96F, the specification of the weft filament 11 is FDY150D/96F, and the specification of the warp filament which does not form the weft 1 in the warp 3 is FDY 300D/96F.
The weft filaments 11 and the weft insertion filaments 12 forming the weft 1 are made of terylene materials, and the warp filaments forming the warp 3 are made of terylene materials.
The screen cloth is woven by a Riba warp knitting machine, the EBC is adopted to control the operation of the warp and weft spools in the weaving process, and the pattern disc is used to control the arrangement of the warps and the wefts.
In the weaving process, the warp filaments which do not form the weft thread 1 correspond to a GB1 guide bar, the 2 strands of weft insertion filaments 12 respectively correspond to a GB2 guide bar and a GB3 guide bar, and the organization structure of the GB1 guide bar is as follows: 10.01, the organization structure of the GB2 guide bar is as follows: 2211X 3/2200X 2/1100X 3/2200X 1, the organization structure of the GB3 guide bar is: 0011X 3/0033X 2/2233X 3/0033X 1.
The embodiment also provides a PVC foaming non-slip mat, which comprises the following manufacturing steps:
(1) using the mesh fabric of any one of claims 1 to 1 as a base fabric;
(2) the base cloth is arranged in a prepared PVC slurry tank for slurry passing;
(3) feeding the mesh cloth uniformly adhered with the PVC slurry after slurry treatment into drying equipment, and pressurizing, heating and foaming;
(4) and (4) trimming and forming the non-slip mat foamed in the step (3) to obtain the PVC foamed non-slip mat.
The thickness of the foamed mat prepared in this example was 3 mm.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (10)
1. A three-wire foaming non-slip mat screen cloth is characterized by being woven by weft threads (1) with equal distance in the longitudinal direction and warp thread groups (2) with equal distance in the transverse direction through a warp knitting process, wherein the weft threads (1) are composed of 6 weft thread strands (11) and 2 weft insertion thread strands (12), the weft threads (1) are formed by transversely moving the weft insertion thread strands (12) in opposite directions for weft insertion, the warp thread groups (2) are composed of 3 warp threads (3) with equal distance in the transverse direction, the transverse distance between the warp threads (3) is smaller than the transverse distance between the warp thread groups (2), the warp threads (3) are composed of 3 warp thread strands, 2 warp thread strands are also the weft thread strands forming the weft threads (1), and the other 1 warp thread is interwoven with the weft insertion thread strands (12) of the weft threads (1).
2. Three-thread foamed non-slip mat mesh cloth according to claim 1, characterized in that the transverse distance between the warp threads (3) is 4.23 mm.
3. The three-thread foamed non-slip mat mesh fabric according to claim 1, wherein the density of the weft threads is 28.5 threads/30 cm, and the density of the warp threads is 9 threads/cm.
4. The three-wire foam mat screen cloth according to claim 1, characterized in that the weft-inserted filaments (12) have a specification of FDY150D/96F, the weft filaments (11) have a specification of FDY150D/96F, and the warp filaments of the warp threads (3) which do not constitute the weft threads (1) have a specification of FDY 300D/96F.
5. The three-wire foamed non-slip mat screen cloth according to claim 1, wherein the weft filaments (11) and the weft-inserted filaments (12) constituting the weft threads (1) are made of terylene material, and the warp filaments constituting the warp threads (3) are made of terylene material.
6. The three-thread foaming non-slip mat screen cloth according to claim 1, characterized in that the weaving is performed by a liba warp knitting machine, the EBC is adopted to control the operation of the warp and weft thread shafts during the weaving process, and the pattern disc is used to control the arrangement of the warp and weft threads.
7. The three-thread foaming mat screen cloth according to claim 6, characterized in that, during the weaving process, the warp filaments not constituting the weft (1) correspond to the GB1 guide bar, the 2 strands of weft insertion filaments (12) correspond to the GB2 guide bar and the GB3 guide bar respectively, and the organization structure of the GB1 guide bar is: 10.01, the organization structure of the GB2 guide bar is as follows: 2211X 3/2200X 2/1100X 3/2200X 1, the organization structure of the GB3 guide bar is: 0011X 3/0033X 2/2233X 3/0033X 1.
8. A PVC foamed non-slip mat, characterized in that the mesh fabric of any one of claims 1 to 7 is used as a primary backing fabric in the preparation process.
9. The manufacturing method of the PVC foaming non-slip mat is characterized by comprising the following manufacturing steps:
(1) using the mesh fabric of any one of claims 1 to 1 as a base fabric;
(2) the base cloth is arranged in a prepared PVC slurry tank for slurry passing;
(3) feeding the mesh cloth uniformly adhered with the PVC slurry after slurry treatment into drying equipment, and pressurizing, heating and foaming;
(4) and (4) trimming and forming the non-slip mat foamed in the step (3) to obtain the PVC foamed non-slip mat.
10. The three-wire foamed non-slip mat mesh fabric according to claim 9, wherein the thickness of the foamed non-slip mat is 3-5 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011314521.6A CN112481798A (en) | 2020-11-21 | 2020-11-21 | Three-line foaming non-slip mat screen cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011314521.6A CN112481798A (en) | 2020-11-21 | 2020-11-21 | Three-line foaming non-slip mat screen cloth |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112481798A true CN112481798A (en) | 2021-03-12 |
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ID=74933139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011314521.6A Pending CN112481798A (en) | 2020-11-21 | 2020-11-21 | Three-line foaming non-slip mat screen cloth |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112481798A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101451309A (en) * | 2008-12-22 | 2009-06-10 | 东莞尚善防滑垫制品有限公司 | Method for producing PVC foaming anti-skid pad |
| CN101629386A (en) * | 2009-08-17 | 2010-01-20 | 东莞尚善防滑垫制品有限公司 | PVC foaming non-slip mat preparation method |
| CN201850380U (en) * | 2010-09-29 | 2011-06-01 | 常州市宏发纵横新材料科技股份有限公司 | T-shaped mesh for non-slip mat base materials |
| CN204076980U (en) * | 2014-08-22 | 2015-01-07 | 飞佛特种纺织品（宁波）有限公司 | A kind of foaming fabric |
| CN110983606A (en) * | 2019-12-31 | 2020-04-10 | 上海永冠众诚新材料科技（集团）股份有限公司 | Warp knitting gauze and preparation method and application thereof |
| CN111172667A (en) * | 2020-01-16 | 2020-05-19 | 广东天海花边有限公司 | Double weft insertion jacquard multi-comb warp knitted fabric and knitting method thereof |
-
2020
- 2020-11-21 CN CN202011314521.6A patent/CN112481798A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101451309A (en) * | 2008-12-22 | 2009-06-10 | 东莞尚善防滑垫制品有限公司 | Method for producing PVC foaming anti-skid pad |
| CN101629386A (en) * | 2009-08-17 | 2010-01-20 | 东莞尚善防滑垫制品有限公司 | PVC foaming non-slip mat preparation method |
| CN201850380U (en) * | 2010-09-29 | 2011-06-01 | 常州市宏发纵横新材料科技股份有限公司 | T-shaped mesh for non-slip mat base materials |
| CN204076980U (en) * | 2014-08-22 | 2015-01-07 | 飞佛特种纺织品（宁波）有限公司 | A kind of foaming fabric |
| CN110983606A (en) * | 2019-12-31 | 2020-04-10 | 上海永冠众诚新材料科技（集团）股份有限公司 | Warp knitting gauze and preparation method and application thereof |
| CN111172667A (en) * | 2020-01-16 | 2020-05-19 | 广东天海花边有限公司 | Double weft insertion jacquard multi-comb warp knitted fabric and knitting method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 贺庆玉: "《针织概论》", 30 April 2018, 中国纺织出版社 * |
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Application publication date: 20210312 |