CN112478897A - Multi-specification cable pre-cutting method - Google Patents
Multi-specification cable pre-cutting method Download PDFInfo
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- CN112478897A CN112478897A CN202011379162.2A CN202011379162A CN112478897A CN 112478897 A CN112478897 A CN 112478897A CN 202011379162 A CN202011379162 A CN 202011379162A CN 112478897 A CN112478897 A CN 112478897A
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- cable
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- cutting
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- 238000005520 cutting process Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 32
- 238000004804 winding Methods 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 18
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000009966 trimming Methods 0.000 claims 3
- 230000011218 segmentation Effects 0.000 abstract description 4
- 230000010354 integration Effects 0.000 abstract description 2
- 238000005259 measurement Methods 0.000 abstract description 2
- 230000009471 action Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H61/00—Applications of devices for metering predetermined lengths of running material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to delivery of a measured length of material, completion of winding of a package, or filling of a receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H71/00—Moistening, sizing, oiling, waxing, colouring or drying filamentary material as additional measures during package formation
Abstract
The invention provides a multi-specification cable pre-cutting method, which comprises the following steps: inputting material rack information in a cable material rack inventory; selecting the numbers of a raw material roller and a finished product roller according to the called cable book and the model of the cable to be cut; adjusting the wire arranging speed and the winding linear speed according to the model of the cable to be cut; and automatically cutting and winding to form the finished product roller. In the method, the raw material cable drum is suspended through the cable rack, so that lifting is not needed, and invalid movement of personnel is reduced. The positioning information of the cable raw material rollers of different specifications on the cable rack is input through a computer, the cables of corresponding models are automatically searched before cutting, and the error probability is zero. The cable is cut and wound synchronously without manually pulling out the cable, so that the time is saved. The length and the positioning length of the cut cable are calculated through a computer, and a label is printed without manual segmentation and searching. The application provides a many specifications cable is cut out method in advance can realize that cable length measurement and cutting batch integration work, and tangent line is efficient.
Description
Technical Field
The invention relates to the technical field of cutting, in particular to a multi-specification cable pre-cutting method.
Background
In the production process of the ship, cables with different specifications need to be configured so as to meet various activities in the running process of the ship. It is usually necessary to use cable drums of different sizes to accommodate cables of different sizes, such as cable drums of 0.8m, 1m, 1.2m, 1.4m, 1.6m, etc.
The tangent line equipment that uses at present is ground roll-type cutting machine, and this ground roll-type cutting machine needs the manual work to look for the cable drum of corresponding model when the tangent line, then the manual work pulls out the cable of corresponding length, carries out corresponding cable roll-up according to site operation personnel's cable optimization again. Because the cable roller is manually searched and the length of the cable is determined, the determined cable roller and the determined length of the cable have error probability, and the operation efficiency is low due to reworking. After the cable cutting is finished, the empty roller needs to be manually transported to perform take-up operation, and the operation efficiency is low. When cutting the cable of different models, need to change the cable cylinder of different specifications, and the cable cylinder needs the handling, wastes time and energy. In addition, after the cable is cut, a label needs to be pasted to mark different cables. Because need artifically cut apart after the cable label prints, and the label needs the tangent line personnel oneself to look for and paste after corresponding cable, has the mistake risk of pasting.
Disclosure of Invention
The invention provides a multi-specification cable pre-cutting method, which aims to solve the problem of low operation efficiency of the conventional wire cutting equipment.
The invention provides a multi-specification cable pre-cutting method, which comprises the following steps:
inputting rack information into a cable rack inventory, wherein the rack information comprises a rack number, a layer number, a factory number, a cable model, an outer end meter number and an inner end meter number;
selecting the numbers of a raw material roller and a finished product roller according to the called cable book and the model of the cable to be cut;
adjusting the wire arranging speed and the winding linear speed according to the model of the cable to be cut;
and automatically cutting and winding to form the finished product roller.
Preferably, the unwinding data information of the material roller is stored after the unwinding of the material roller is finished and before the material roller is replaced.
Preferably, after the data information of the opening of the raw material roller is stored, the numbers of the raw material roller and the finished product roller are selected again according to the called cable book and the model of the cable to be cut.
Preferably, before entering the rack information in the cable rack inventory, the method includes: and installing a coupler pin suitable for the operation reel, and adjusting a winding power motor platform to ensure that the winding power motor platform is in fit connection with the coupler pin, and the axial direction of the speed reducer coupler is consistent with that of the operation reel.
Preferably, the cable meter book comprises data information of each cable to be cut, wherein the data information comprises a meter book drawing number, a serial number, a cable code number, a cable model number, a total meter number and a stop point length.
Preferably, selecting the raw material roller and the finished product roller according to the called cable book and the model of the cable to be cut comprises:
determining the cable model corresponding to the cable meter book according to the model of the cable to be cut so as to determine the total meter number and the length of the stopping point;
determining a raw material roller according to the total meter number and the length of the stopping point; and meanwhile, the number of the finished product roller is manually input.
Preferably, the traverse speed is determined according to the traverse stroke.
Preferably, the diameter of the cable is more than 20mm, and the winding linear speed is less than 40 m/min; and the winding linear speed of the cable with the diameter less than 20mm is 40-99 m/min.
The technical scheme provided by the embodiment of the invention can have the following beneficial effects:
the invention provides a multi-specification cable pre-cutting method, which comprises the following steps: inputting rack information into a cable rack inventory, wherein the rack information comprises a rack number, a layer number, a factory number, a cable model, an outer end meter number and an inner end meter number; selecting the numbers of a raw material roller and a finished product roller according to the called cable book and the model of the cable to be cut; adjusting the wire arranging speed and the winding linear speed according to the model of the cable to be cut; and automatically cutting and winding to form the finished product roller. In the multi-specification cable pre-cutting method provided by the application, the raw material cable drum is suspended through the cable rack without being lifted, so that invalid movement of personnel is reduced, and manual operation of operating personnel is liberated. The positioning information of the cable raw material rollers of different specifications on the cable rack is input through a computer, the cables of corresponding models are automatically searched through the computer before cutting, and the error probability is zero. The cable is directly rolled up while cutting the wire, the cable does not need to be pulled out manually, and time is saved. During cutting, the cut cable length and the positioning length are calculated through a computer, corresponding labels are printed at the same time, manual segmentation and searching are not needed, and the error probability is zero. The application provides a many specifications cable is cut out method in advance can realize that cable length measurement and cutting batch integration work, and tangent line is efficient.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
Drawings
In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without any creative effort.
Fig. 1 is a schematic structural diagram of a cable holder according to an embodiment of the present invention.
Detailed Description
The embodiment of the application provides a multi-specification cable pre-cutting method, which comprises the following steps:
s01: the method comprises the steps of inputting rack information into a cable rack inventory, wherein the rack information comprises a rack number, a layer number, a factory number, a cable model, an outer end meter number and an inner end meter number.
Before cutting the cables of various specifications, the raw material rollers of various specifications to be cut are placed on the cable rack, so that the wire cutting machine only needs to move within a small range when the cables of different models are replaced at each time, the movement of the raw material rollers can be realized, and the time is saved. The cable work or material rest that this application embodiment provided is shown as attached figure 1, and this cable work or material rest is the triangle-shaped support, and the side inclined plane is the holding surface, and two adjacent side inclined plane supports hang a plurality of raw materials cylinders, need not the handling. The raw material roller information of various specifications placed on the cable rack is recorded in the raw material roller information storage device, wherein the rack information stored by the cable rack comprises a rack number, a layer number, a factory number, a cable model, an outer end meter number and an inner end meter number.
Before the work or material rest information is typeeed in cable work or material rest stock, still include: starting an oil pump, checking whether a hydraulic power system operates normally, if the hydraulic power system operates normally, installing a coupling pin suitable for an operation reel, adjusting a winding power motor platform to enable the winding power motor platform to be in fit with the coupling pin, and enabling a speed reducer coupling to be consistent with the axial direction of the operation reel, wherein the operation reel is a roller to be cut into a cable. If the operation reel is a barrel, a professional barrel pin needs to be installed.
S02: and selecting the numbers of the raw material roller and the finished product roller according to the called cable book and the model of the cable to be cut.
Calling a cable meter book through a local area network or inserting a U disk, wherein the cable meter book is processed and provided by a terminal and comprises data information of each cable to be cut, and the data information comprises a meter book drawing number, a sequence number, a cable code number, a cable model number, a total meter number and a stop point length. And converting the data information in the cable table book into a format required by a cable slitting processing center, putting the format into a folder with a specified ship number, and transmitting the format by a local area network or a U disk.
And after the cable meter book is called, selecting the cable meter book needing to work in the current day, and displaying a page of the cable meter book. And determining the cable model corresponding to the cable book according to the model of the cable to be cut, and displaying the position information of the cable raw material roller, such as the X layer of the X frame, the cable model, the residual meter number and the like. And determining the total meter number and the length of the stopping point of the cable raw material roller according to the model of the cable to be cut. And determining the raw material roller according to the total meter number and the length of the stopping point, and manually inputting the number of the finished product roller. The finished cylinder number will be retained until the next time the finished cylinder number is entered or the system is restarted.
And if the cable rack does not have the required cable, checking whether the cable model input in the rack information is consistent with the cable model in the cable meter book. If the information is inconsistent, the information of the material rack needs to be recorded again. In this application embodiment, the positioning information of the cable raw material drum of different specifications on the cable work or material rest passes through the computer input, and passes through the cable of the automatic searching corresponding model of computer before the tangent line, and the probability of makeing mistakes is zero.
S03: and adjusting the wire arranging speed and the winding linear speed according to the model of the cable to be cut.
The cable cutting car is moved in front of the selected material drum and ensures that the finished drum coincides with the centre of the material drum. And before the cutting is started, the wire arranging speed and the winding linear speed are adjusted according to the model of the cable to be cut. Specifically, the winding displacement limit is adjusted, so that the winding displacement stroke is just in the operation range of the finished product roller. Then, the speed of the wire arranging is determined according to the actual situation and the wire arranging stroke. If the diameter of the cable to be cut is larger than 20mm, the winding linear speed is smaller than 40m/min, and manual winding is used for ensuring the winding to be flat. If the diameter of the cable to be cut is less than 20mm, the winding linear speed is 40-99 m/min.
S04: and automatically cutting and winding to form the finished product roller.
Before automatic tangent line, wire winding, whether the cable total length of checking automatic input, stop point length have the mistake, look over outer end meter number and the outer end meter number of opening the line whether unanimous, can begin the tangent line operation after work experience adjusts initial length. The cable cutting vehicle cuts and winds wires automatically to form a finished product roller. In this application embodiment, the tangent while directly rolls up the cable, does not need the manual work to pull out the cable, and then saves time. During cutting, the cut cable length and the positioning length are calculated through a computer, corresponding labels are printed at the same time, manual segmentation and searching are not needed, and the error probability is zero.
After the finished product roller is opened, the finished product roller information needs to be exported from the database and stored in a finished product folder with a specified ship number, and then the next finished product roller number can be input. In addition, after the raw material roller is opened and before the raw material roller is replaced, the opening data information of the raw material roller is stored and stored in a raw material folder of a designated ship number, and then the barrel number of the next raw material roller can be input. And after the opening data information of the raw material roller is stored, selecting the raw material roller and the finished product roller number again according to the called cable book and the model of the cable to be cut so as to complete the selection and switching of the cable rollers with different specifications. After the cutting of cables of all specifications is finished, the opening state information of the cable book is led out through a local area network or a USB flash disk and is stored in a specified book folder in an EXCEL form.
In the multi-specification cable pre-cutting method provided by the embodiment of the application, the raw material cable drum is suspended through the cable rack, so that the hoisting is not needed, the invalid movement of personnel is reduced, and the manual operation of the operating personnel is liberated. The positioning information of the cable raw material rollers of different specifications on the cable rack is input through a computer, the cables of corresponding models are automatically searched through the computer before cutting, and the error probability is zero. The cable is directly rolled up while cutting the wire, the cable does not need to be pulled out manually, and time is saved. During cutting, the cut cable length and the positioning length are calculated through a computer, corresponding labels are printed at the same time, manual segmentation and searching are not needed, and the error probability is zero. The multi-specification cable pre-cutting method provided by the embodiment of the application can realize the integrated work of measuring the length of the cable and cutting and coiling, and is high in cutting efficiency.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
It is to be understood that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The invention is not limited to the precise arrangements described above and shown in the drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the invention is limited only by the appended claims.
Claims (8)
1. A multi-specification cable pre-cutting method is characterized by comprising the following steps:
inputting rack information into a cable rack inventory, wherein the rack information comprises a rack number, a layer number, a factory number, a cable model, an outer end meter number and an inner end meter number;
selecting the numbers of a raw material roller and a finished product roller according to the called cable book and the model of the cable to be cut;
adjusting the wire arranging speed and the winding linear speed according to the model of the cable to be cut;
and automatically cutting and winding to form the finished product roller.
2. The method of pre-trimming multi-gauge cable according to claim 1, wherein the unwinding data information of the material drum is stored before the material drum is replaced after the unwinding of the material drum is finished.
3. The method for pre-cutting multi-specification cables as claimed in claim 2, wherein after the data information of the opening of the material roller is stored, the material roller and the finished roller are selected again according to the called cable list and the model of the cable to be cut.
4. The method of pre-trimming multi-gauge cables as claimed in claim 1, wherein the step of entering the rack information into the cable rack inventory comprises:
and installing a coupler pin suitable for the operation reel, and adjusting a winding power motor platform to ensure that the winding power motor platform is in fit connection with the coupler pin, and the axial direction of the speed reducer coupler is consistent with that of the operation reel.
5. The method of claim 1, wherein the cable book includes data information for each cable to be cut, the data information including book drawing number, serial number, cable code number, cable model number, total meter number, and stop point length.
6. The method of claim 5, wherein selecting the raw drum and the finished drum number according to the called cable list and the type of the cable to be cut comprises:
determining the cable model corresponding to the cable meter book according to the model of the cable to be cut so as to determine the total meter number and the length of the stopping point;
determining a raw material roller according to the total meter number and the length of the stopping point; and meanwhile, the number of the finished product roller is manually input.
7. The method of claim 1, wherein the traverse speed is determined based on a traverse stroke.
8. The method of pre-trimming a multi-gauge cable according to claim 1, wherein the winding line speed is less than 40m/min for a cable having a diameter greater than 20 mm; and the winding linear speed of the cable with the diameter less than 20mm is 40-99 m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011379162.2A CN112478897A (en) | 2020-11-30 | 2020-11-30 | Multi-specification cable pre-cutting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011379162.2A CN112478897A (en) | 2020-11-30 | 2020-11-30 | Multi-specification cable pre-cutting method |
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| Publication Number | Publication Date |
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| CN112478897A true CN112478897A (en) | 2021-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011379162.2A Pending CN112478897A (en) | 2020-11-30 | 2020-11-30 | Multi-specification cable pre-cutting method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203491621U (en) * | 2013-08-28 | 2014-03-19 | 中国十七冶集团有限公司 | Cantilever multi-specification cable fixing device |
| CN104376415A (en) * | 2014-11-17 | 2015-02-25 | 南通中远船务工程有限公司 | Cable book management system |
| CN104409169A (en) * | 2014-05-30 | 2015-03-11 | 南通贝斯特船舶与海洋工程设计有限公司 | Cable pre-cutting process method |
| CN108492932A (en) * | 2018-04-03 | 2018-09-04 | 昆山兴鸿蒙电子有限公司 | A kind of precut process of cable |
| CN210744597U (en) * | 2019-10-12 | 2020-06-12 | 博迈科海洋工程股份有限公司 | Cable pre-cutting system |
-
2020
- 2020-11-30 CN CN202011379162.2A patent/CN112478897A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203491621U (en) * | 2013-08-28 | 2014-03-19 | 中国十七冶集团有限公司 | Cantilever multi-specification cable fixing device |
| CN104409169A (en) * | 2014-05-30 | 2015-03-11 | 南通贝斯特船舶与海洋工程设计有限公司 | Cable pre-cutting process method |
| CN104376415A (en) * | 2014-11-17 | 2015-02-25 | 南通中远船务工程有限公司 | Cable book management system |
| CN108492932A (en) * | 2018-04-03 | 2018-09-04 | 昆山兴鸿蒙电子有限公司 | A kind of precut process of cable |
| CN210744597U (en) * | 2019-10-12 | 2020-06-12 | 博迈科海洋工程股份有限公司 | Cable pre-cutting system |
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Application publication date: 20210312 |