CN211164299U - Multifunctional thin film material forming equipment - Google Patents
Multifunctional thin film material forming equipment Download PDFInfo
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- CN211164299U CN211164299U CN201921404954.3U CN201921404954U CN211164299U CN 211164299 U CN211164299 U CN 211164299U CN 201921404954 U CN201921404954 U CN 201921404954U CN 211164299 U CN211164299 U CN 211164299U
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Abstract
The utility model discloses a multifunctional film material forming device, which comprises a frame, a material unreeling system, a tension balancing system, a double-layer material pressing system, a product forming system and a waste material reeling system which are arranged in sequence along the material conveying direction; the device is also provided with a connecting line identification marking mechanism, a material dragging system is arranged between the double-layer material pressing system and the product forming system, a marking sensor identification mechanism is arranged on the material dragging system, and a lifting collection device for collecting products is arranged below the product forming system; the number of the material unreeling system, the tension balancing system, the material dragging system and the waste material reeling system is two. Compared with the prior art, the utility model has higher precision in dragging and punching thicker materials, and can realize the forming work of various types and thickness materials on one device; the automatic positioning and simultaneous forming of double-layer materials can be realized, the positioning and punching are accurate, and complex patterns can be completed.
Description
Technical Field
The utility model relates to a film machine-shaping technical field especially relates to multi-functional thin film material former.
Background
The existing film material forming technology is mainly divided into two types: 1. the ultra-thick film stack punching is mainly completed by manually dragging a material hardware die to punch a product; 2. the thinner material is punched mainly by a machine to complete the positioning function and automatic punching. The above prior art can only accomplish a single process production.
In the process of implementing the present invention, the inventor finds that there are at least the following problems in the prior art:
1: the thicker material cannot be accurately positioned by manually dragging the material, and the quality of the product does not have high stability;
2: the automatic punching can complete the punching of thinner materials but cannot punch thicker materials;
3: the automatic punching of the special anti-counterfeiting material cannot be automatically identified;
4: single process production results in reduced productivity;
5: the products cannot be automatically collected after being processed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a multi-functional film material former to solve can only accomplish single process production, each function disappearance scheduling problem that current film material former exists.
The utility model provides a multifunctional film material forming device, which comprises a frame, a material unreeling system, a tension balancing system, a double-layer material pressing system, a product forming system and a waste material reeling system, wherein the material unreeling system, the tension balancing system, the double-layer material pressing system and the product forming system are sequentially arranged on the frame along the material conveying direction; a connecting line identification marking mechanism is arranged between the tension balancing system and the double-layer material pressing system, the connecting line identification marking mechanism automatically marks a connecting line of a product on a film material, the double-layer material pressing system is used for pressing and ironing the edge of the film material which is marked by the connecting line, a material dragging system is arranged between the double-layer material pressing system and the product forming system, a marking sensor identification mechanism is arranged on the material dragging system, the product forming system punches the double-layer material, and a lifting collection device for collecting the product is arranged below the product forming system; the film material forming machine is characterized in that the number of the material unreeling system, the number of the tension balancing system, the number of the material dragging system and the number of the waste material reeling system are respectively two, the forming operation is carried out on the upper layer film material and the lower layer film material, an equipment control box is further installed on one side of the rack, and the equipment control box is used for carrying out automatic control on the systems.
Furthermore, the material unwinding system comprises a first material unwinding mechanism and a second material unwinding mechanism, the first material unwinding mechanism and the second material unwinding mechanism are installed on one side of the rack, the first material unwinding mechanism and the second material unwinding mechanism are installed according to the vertical position relation, and the first material unwinding mechanism and the second material unwinding mechanism both comprise an unwinding roller and an unwinding support.
Furthermore, the tension balancing system is used for balancing and adjusting the tension of the upper and lower layers of film materials and comprises a first tension balancing mechanism and a second balancing mechanism, and the first tension balancing mechanism and the second tension balancing mechanism are respectively arranged on one side of the first material unwinding mechanism and one side of the second material unwinding mechanism.
Furthermore, the first tension balance mechanism and the second tension balance mechanism respectively comprise a fixed seat arranged on the rack, a tension adjusting frame which can be rotatably arranged on the fixed seat and a telescopic component which is telescopic and used for pushing the tension adjusting frame.
Furthermore, a material dragging system is arranged between the double-layer material pressing system and the product forming system, the material dragging system comprises a first material dragging mechanism and a second material dragging mechanism, the first material dragging mechanism and the second material dragging mechanism are used for dragging the upper layer and the lower layer of thin film materials, and the mark sensor identification mechanisms are respectively arranged at the feeding ends of the first material dragging mechanism and the second material dragging mechanism;
further, including first waste material winding mechanism and second waste material winding mechanism in the waste material winding system, first waste material winding mechanism and second waste material winding mechanism are used for carrying out the waste material winding operation to the film material waste material of double-deck from top to bottom separately respectively, all contain wind-up roll and rolling support in first waste material winding mechanism and the second waste material winding mechanism.
Furthermore, the discharge end of product molding system is installed the waste material and is propped material mechanism, waste material and drag the material system, wherein it drags material mechanism and second waste material to have first waste material in the material system and drags material mechanism for drag the material operation with the upper and lower double-deck thin film material waste material after processing, the waste material rolling system install the waste material and drag the rear end of material system.
Adopt above-mentioned the utility model discloses technical scheme's beneficial effect is: the utility model discloses multi-functional film material former, it is higher than the precision in the material punching of dragging of thicker material and prior art, the manual operation precision of current is plus or minus 2mm, adopt this technique its precision can reach plus or minus 0.2 mm; the forming work of various types and thicknesses of materials (the thickness is 0.05-520 um) can be realized on one device, and other devices cannot complete the forming work; the automatic positioning and simultaneous forming of double-layer materials can be realized, the positioning and punching are accurate, and complex patterns can be completed.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a partially enlarged schematic view in an embodiment of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
1-a first material unwinding mechanism; 2-a second material unwinding mechanism; 3-a second balancing mechanism; 4-a first tension balancing mechanism; 5-connecting line identification marking mechanism; 6-double layer material pressing system; 7-equipment control box; 8-a first material dragging mechanism; 9-a second material dragging mechanism; 10-a product forming system; 11-a second waste material dragging mechanism; 12-a waste supporting mechanism; 13-a first waste material dragging mechanism; 14-a first waste take-up mechanism; 15-a second waste take-up mechanism; 16-a lifting collection device; 17-a marker sensor identification mechanism; 18-unwinding roller; 19-unwinding the support; 20-a fixed seat; 21-a tension adjusting bracket; 22-a telescopic member; 23-a wind-up roll; 24-rolling a support; and 25-a frame.
Detailed Description
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.
As shown in fig. 1 and 2, the embodiment of the utility model provides a multi-functional film material former, this equipment include frame 25 and set gradually material unreel system, tension balance system, double-deck material pressfitting system 6, product forming system 10, the waste material rolling system in the frame 25 along material direction of delivery.
The material unwinding system is used for unwinding the upper and lower double-layer film materials, the material unwinding system comprises a first material unwinding mechanism 1 and a second material unwinding mechanism 2, the first material unwinding mechanism 1 and the second material unwinding mechanism 2 are mounted on one side of a frame 25, the first material unwinding mechanism 1 and the second material unwinding mechanism 2 are mounted according to the vertical position relationship, the first material unwinding mechanism 1 and the second material unwinding mechanism 2 both comprise an unwinding roller 18 and an unwinding support 19, the tension balancing system is used for balancing and adjusting the tension of the upper and lower double-layer film materials and preventing the film materials from being over-loosened or over-tightened, the tension balancing system comprises a first tension balancing mechanism 4 and a second balancing mechanism 3, the first tension balancing mechanism 4 and the second tension balancing mechanism are respectively mounted on one side of the first material unwinding mechanism 1 and the second material unwinding mechanism 2, the first tension balance mechanism 4 and the second tension balance mechanism each include a fixed base 20 mounted on the frame 25, a tension adjusting bracket 21 rotatably mounted on the fixed base 20, and a telescopic member 22 telescopically used for pushing the tension adjusting bracket 21.
A connecting line marking mechanism 5 is arranged between the tension balancing system and the double-layer material pressing system 6, the connecting line marking mechanism 5 automatically marks the connecting line of a single-layer material, the double-layer material pressing system 6 is used for pressing and ironing the edge of a film material which is marked by the connecting line, the product forming system 10 is used for punching the double-layer material, a material dragging system is arranged between the double-layer material pressing system 6 and the product forming system 10, the material dragging system comprises a first material dragging mechanism 8 and a second material dragging mechanism 9, the first material dragging mechanism 8 and the second material dragging mechanism 9 are used for dragging the film material of an upper layer and a lower layer, a mark sensor identification mechanism 17 is respectively arranged at the feeding end of the first material dragging mechanism 8 and the second material dragging mechanism 9, and the mark sensor identification mechanism 17 can identify patterns and figures marked by the connecting line marking mechanism 5 which can not be observed by human eyes, and preparing for subsequent accurate positioning punching.
The product forming system 10 performs punching on double-layer materials, a lifting collecting device 16 for collecting products is arranged below the product forming system 10, a waste material supporting mechanism 12 and a waste material dragging system are arranged at the discharge end of the product molding system 10, wherein the waste material dragging system is provided with a first waste material dragging mechanism 13 and a second waste material dragging mechanism 11 which are used for dragging the processed upper and lower layers of film material waste materials, the rear end of the waste material supporting system is also provided with a waste material rolling system, the waste material rolling system comprises a first waste material rolling mechanism 14 and a second waste material rolling mechanism 15, the first waste material rolling mechanism 14 and the second waste material rolling mechanism 15 are used for respectively rolling up waste materials of respective upper and lower double-layer thin film material waste materials, and a rolling roller 23 and a rolling support 24 are respectively contained in the first waste material rolling mechanism 14 and the second waste material rolling mechanism 15.
An equipment control box 7 is installed on one side of the rack 25, the equipment control box 7 is used for automatically controlling the systems, for example, the systems can be controlled through P L C control and the like, a material dragging system is controlled by P L C to carry out double-shaft dragging, the control of P L C is linked, the lifting and collecting device 16 is controlled by setting the thickness plc of a single product to complete automatic collection, and fixed length and color mark positioning punching are realized in the material dragging process through matching of different types of sensors with the P L C.
The embodiment has the following characteristics:
the embodiment of the utility model can realize fixed length and color mark positioning punching in the material dragging process (the function is realized by the cooperation of different types of sensors with P L C);
2: the embodiment of the utility model provides a can realize die-cut (through different accurate hardware mould, cutting board mould, laser cross cutting) of various types and thickness material (thickness 0.05um-520um) on a equipment
3: the embodiment of the utility model provides a can accomplish the shaping of high accuracy and high complicated figure (edit the vector file and accomplish through laser cutting)
4: the embodiment of the utility model provides an identification (through special sensor discernment pattern and figure that human eye can't observe) that has special mark pinpoints the die-cut;
5: the embodiment of the utility model provides a can accomplish double-deck material die-cut (the equipment drags the material technique through the biax, plc's control is carried out the linkage)
6: the embodiment of the utility model provides a can scald limit to the optional position of bilayer material and handle (through electric heating and ultrasonic welding technique)
7: the embodiment of the utility model provides a can realize the automatic collection of product (accomplish automatic collection through the thickness plc control lift collection device 16 of setting for the sola product)
8: the embodiment of the utility model provides a line automatic marking function (realize through matching different terminal marking device) that has the product.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (7)
1. A multifunctional film material forming device is characterized by comprising a rack, a material unreeling system, a tension balancing system, a double-layer material pressing system, a product forming system and a waste material reeling system, wherein the material unreeling system, the tension balancing system, the double-layer material pressing system and the product forming system are sequentially arranged on the rack along a material conveying direction; a connecting line identification marking mechanism is arranged between the tension balancing system and the double-layer material pressing system, the connecting line identification marking mechanism automatically marks a connecting line of a product on a film material, the double-layer material pressing system is used for pressing and ironing the edge of the film material which is marked by the connecting line, a material dragging system is arranged between the double-layer material pressing system and the product forming system, a marking sensor identification mechanism is arranged on the material dragging system, the product forming system punches the double-layer material, and a lifting collection device for collecting the product is arranged below the product forming system; the film material forming machine is characterized in that the number of the material unreeling system, the number of the tension balancing system, the number of the material dragging system and the number of the waste material reeling system are respectively two, the forming operation is carried out on the upper layer film material and the lower layer film material, an equipment control box is further installed on one side of the rack, and the equipment control box is used for carrying out automatic control on the systems.
2. A multifunctional thin-film material molding apparatus as claimed in claim 1, wherein: the material unwinding system comprises a first material unwinding mechanism and a second material unwinding mechanism, wherein the first material unwinding mechanism and the second material unwinding mechanism are installed on one side of the rack, the first material unwinding mechanism and the second material unwinding mechanism are installed according to the vertical position relation, and the first material unwinding mechanism and the second material unwinding mechanism both comprise an unwinding roller and an unwinding support.
3. A multifunctional thin-film material molding apparatus as claimed in claim 2, wherein: the tension balancing system is used for balancing and adjusting the tension of the upper and lower layers of thin film materials and comprises a first tension balancing mechanism and a second balancing mechanism, and the first tension balancing mechanism and the second tension balancing mechanism are respectively arranged on one side of the first material unwinding mechanism and one side of the second material unwinding mechanism.
4. A multifunctional thin-film material molding apparatus as claimed in claim 3, characterized in that: the first tension balance mechanism and the second tension balance mechanism respectively comprise a fixed seat arranged on the rack, a tension adjusting frame which can be rotatably arranged on the fixed seat and a telescopic component which is telescopic and used for pushing the tension adjusting frame.
5. A multifunctional film material forming apparatus according to any one of claims 1 to 4, wherein: the material dragging system is arranged between the double-layer material pressing system and the product forming system and comprises a first material dragging mechanism and a second material dragging mechanism, the first material dragging mechanism and the second material dragging mechanism are used for dragging upper and lower double-layer thin film materials, and the mark sensor identification mechanisms are respectively arranged at the feeding ends of the first material dragging mechanism and the second material dragging mechanism.
6. The multifunctional thin-film material molding apparatus as claimed in claim 5, wherein: the waste material rolling system comprises a first waste material rolling mechanism and a second waste material rolling mechanism, and the first waste material rolling mechanism and the second waste material rolling mechanism are used for respectively rolling up the thin film material waste materials which are double-layered from top to bottom.
7. The multifunctional thin-film material molding apparatus as claimed in claim 6, wherein: the discharge end of product molding system installs the waste material and props material mechanism, waste material and drag the material system, wherein it drags material mechanism and second waste material to have first waste material in the waste material drags the material system and drags the material mechanism for drag the material operation with the upper and lower double-deck thin film material waste material after processing, the rear end of dragging the material system at the waste material is installed to waste material rolling system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921404954.3U CN211164299U (en) | 2019-08-27 | 2019-08-27 | Multifunctional thin film material forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921404954.3U CN211164299U (en) | 2019-08-27 | 2019-08-27 | Multifunctional thin film material forming equipment |
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| Publication Number | Publication Date |
|---|---|
| CN211164299U true CN211164299U (en) | 2020-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921404954.3U Active CN211164299U (en) | 2019-08-27 | 2019-08-27 | Multifunctional thin film material forming equipment |
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| Country | Link |
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| CN (1) | CN211164299U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112356148A (en) * | 2020-08-31 | 2021-02-12 | 安徽泰诺塑胶有限公司 | Cup making system for disposable double-layer plastic cup and plastic bowl |
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2019
- 2019-08-27 CN CN201921404954.3U patent/CN211164299U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112356148A (en) * | 2020-08-31 | 2021-02-12 | 安徽泰诺塑胶有限公司 | Cup making system for disposable double-layer plastic cup and plastic bowl |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 215000 28 Xingzhong Road, Wuzhong Economic Development Zone, Suzhou, Jiangsu Province Patentee after: Suzhou Impression Technology Co.,Ltd. Address before: 215000 28 Xingzhong Road, Wuzhong Economic Development Zone, Suzhou, Jiangsu Province Patentee before: SUZHOU IMAGE LASER TECHNOLOGY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |