CN217555378U - Online automatic coil changing device - Google Patents
Online automatic coil changing device Download PDFInfo
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- CN217555378U CN217555378U CN202221028430.0U CN202221028430U CN217555378U CN 217555378 U CN217555378 U CN 217555378U CN 202221028430 U CN202221028430 U CN 202221028430U CN 217555378 U CN217555378 U CN 217555378U
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Abstract
The utility model discloses an online automatic device of reloading of coiled material relates to the technical field of reloading. Wherein, this online automatic reloading device of coiled material includes: the coil material sequentially passes through the unwinding frame, the ultrasonic mechanism, the first material storage mechanism, the processing mechanism, the second material storage mechanism and the winding mechanism; the unwinding frame is electrically connected with the ultrasonic mechanism, the ultrasonic mechanism is electrically connected with the first material storage mechanism, the first material storage mechanism is electrically connected with the processing mechanism, the processing mechanism is electrically connected with the second material storage mechanism, and the second material storage mechanism is electrically connected with the winding mechanism; the unwinding rack is used for placing raw materials; the ultrasonic mechanism is used for sewing the raw materials end to end. The utility model discloses, solve current working method and adopt the manual work to go up the unloading, lead to having the problem that production efficiency is low, too much manpower requirement, material processing quality is unstable, material processing is extravagant, can not satisfy demand and the potential safety hazard in low reaches.
Description
Technical Field
The utility model belongs to the technical field of the reloading technique and specifically relates to an online automatic reloading device of coiled material.
Background
The existing working mode adopts manual feeding and discharging, material quality and function are unstable in processing, rear-section processing is difficult, and certain potential safety hazards exist due to the fact that too many people participate in operation and cooperation.
The existing working mode adopts manual feeding and discharging, so that the problems of low production efficiency, excessive manpower requirements, unstable material processing quality, waste material processing and incapability of meeting the requirements of downstream and potential safety hazards exist. In view of the above problems, no effective solution has been proposed.
SUMMERY OF THE UTILITY MODEL
Utility model purpose: the utility model provides an online automatic coil changing device, which solves the problems in the prior art.
The technical scheme is as follows: the utility model provides a coiled material automatic reloading device on line, includes: the coiled material sequentially passes through the unwinding rack, the ultrasonic mechanism, the first storage mechanism, the processing mechanism, the second storage mechanism and the winding mechanism; the unwinding frame is electrically connected with the ultrasonic mechanism, the ultrasonic mechanism is electrically connected with the first material storage mechanism, the first material storage mechanism is electrically connected with the processing mechanism, the processing mechanism is electrically connected with the second material storage mechanism, and the second material storage mechanism is electrically connected with the winding mechanism; the material unwinding frame is used for placing raw materials; the ultrasonic mechanism is used for sewing the raw materials end to end; the first material storage mechanism is used for ensuring material replacement and sewing allowance; the processing mechanism is used for processing the raw materials; the second material storage mechanism is used for ensuring normal operation of material changing; the winding mechanism is used for winding and replacing the reel; through first storage mechanism stores the coiled material, so that ultrasonic wave mechanism sews up the coiled material end to end is automatic, and passes through the coiled material after the second storage mechanism stores the processing, so that normal rolling of winding mechanism and change spool.
Preferably, the unwinding frame is provided with a first electrical control cabinet for controlling unwinding of the coiled material.
Preferably, the first storage mechanism includes: the device comprises a first support frame, wherein two first guide rollers are arranged at the top of the first support frame, the two first guide rollers are vertically and oppositely arranged, and a first movable roller capable of moving up and down is arranged on the first support frame.
Preferably, the second storage mechanism includes: the second support frame, second support frame top sets up two second guide rollers, two the second guide roller sets up perpendicularly relatively, be provided with the second movable roll that can move about from top to bottom on the second support frame.
Preferably, the winding mechanism is provided with a second electrical control cabinet for controlling winding and reel changing.
Preferably, the winding mechanism includes: the winding mechanism comprises a fixed support, wherein a winding motor is arranged in the fixed support and connected with a winding reel, a winding pressure arm cylinder is arranged on the lower portion of the fixed support, a winding arm is arranged at the output end of the winding pressure arm cylinder, and the winding arm is connected with the winding reel in a pressing mode.
Preferably, the top of the fixed support is provided with a winding cylinder, and the winding cylinder is connected with the roll changing compression roller.
Has the advantages that: in this application embodiment, adopt the online automatic mode of reloading of coiled material, through first storage mechanism stores the coiled material, so that ultrasonic mechanism sews up the coiled material end to end is automatic, and passes through the coiled material after the second storage mechanism stores the processing, so that the normal rolling of winding mechanism and change spool have reached the automatic purpose of reloading of coiled material to realized improving production efficiency and saving manufacturing cost's technological effect, and then solved current working method and adopted artifical unloading, lead to having production efficiency low, too much manpower requirement, material processing quality unstable, material processing extravagant, can not satisfy the technical problem of demand and the potential safety hazard in low reaches.
Drawings
FIG. 1 is a schematic plane structure diagram of the coiled material on-line automatic feeding device of the present invention;
fig. 2 is the schematic view of the winding mechanism of the online automatic coil changing device of the present invention.
The reference signs are: 1. a coil stock; 2. an unwinding rack; 3. an ultrasonic mechanism; 4. a first storage mechanism; 5. a processing mechanism; 6. a second storage mechanism; 7. a winding mechanism; 8. a first electrical control cabinet; 9. a first support frame; 10. a first guide roller; 11. a first movable roller; 12. a second support frame; 13. a second guide roller; 14. a second movable roller; 15. a second electrical control cabinet; 16. fixing a bracket; 17. a winding motor; 18. winding a reel; 19. a winding pressure arm cylinder; 20. a winding arm; 21. a winding cylinder; 22. and (4) changing the roll and pressing the roll.
Detailed Description
In order to make the technical solutions of the present application better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only some embodiments of the present application, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
As shown in fig. 1-2, the present application relates to an on-line automatic coil material changing device. This online automatic device that reloads of coiled material includes: the device comprises a coiled material 1, wherein the coiled material 1 sequentially passes through an unreeling rack 2, an ultrasonic mechanism 3, a first material storage mechanism 4, a processing mechanism 5, a second material storage mechanism 6 and a reeling mechanism 7; coil 1 is a continuous coil of steel. The coil 1 is processed on line through various mechanisms, and a good processing effect on steel can be achieved. The unwinding rack 2 is electrically connected with the ultrasonic mechanism 3, the ultrasonic mechanism 3 is electrically connected with the first storage mechanism 4, the first storage mechanism 4 is electrically connected with the processing mechanism 5, the processing mechanism 5 is electrically connected with the second storage mechanism 6, and the second storage mechanism 6 is electrically connected with the winding mechanism 7; the electric connection effect is good, so that a good control effect is achieved, and a good matching effect between mechanisms is achieved. The unwinding frame 2 is used for placing raw materials; can realize placing the raw materials and can also realize the effect that raw and other materials changed simultaneously.
The ultrasonic mechanism 3 is used for sewing the raw materials end to end; can realize good automatic sewing effect of raw materials. The first storage mechanism 4 is used for ensuring material changing and sewing allowance; can realize good storage effect to realize good reservation effect, and then realize the good effect of sewing up of ultrasonic mechanism 3. The processing mechanism 5 is used for processing raw materials; functional processing such as oil and water resistance and static electricity resistance can be realized. The second material storage mechanism 6 is used for ensuring normal operation of material changing; can realize good storage effect to realize being convenient for the good reloading effect of later process. The winding mechanism 7 is used for winding and replacing the reel; can realize good rolling and roll changing effects.
Through coiled material 1 is stored to first storage mechanism 4, so that ultrasonic mechanism 3 sews up coiled material 1 end to end automatically, and passes through coiled material 1 after the processing is stored to second storage mechanism 6, so that winding mechanism 7 normally rolls up and changes the spool. The automatic coil changing device can achieve a good automatic coil changing effect, and therefore the effects of improving working efficiency and saving cost are achieved.
From the above description, it can be seen that the following technical effects are achieved by the present application:
in this application embodiment, adopt the mode of the online automatic reloading of coiled material 1, through coiled material 1 is stored to first storage mechanism 4, so that ultrasonic mechanism 3 sews up coiled material 1 end to end is automatic, and passes through coiled material 1 after the processing is stored to second storage mechanism 6, so that the purpose of the 1 automatic reloading of coiled material has been reached to the normal rolling of winding mechanism 7 and change spool to realized improving production efficiency and saving manufacturing cost's technological effect, and then solved current working method and adopted artifical unloading, lead to having production efficiency low, too much manpower requirement, material processing quality unstable, material processing is extravagant, can not satisfy the technical problem of demand and the potential safety hazard in low reaches.
Further, a first electrical control cabinet 8 is arranged on the material unwinding frame 2 and used for controlling the material unwinding of the coiled material 1. Can realize good electrical control effect to ensure to unreel work or material rest 2 normal operating, and then realize good raw and other materials and change the effect.
Further, the first storing mechanism 4 includes: the device comprises a first support frame 9, wherein two first guide rollers 10 are arranged at the top of the first support frame 9, the two first guide rollers 10 are vertically and oppositely arranged, and a first movable roller 11 capable of moving up and down is arranged on the first support frame 9. Through first movable roll 11 ascending release material and descending storage, can realize good release and storage effect.
Further, the second stocker mechanism 6 includes: the device comprises a second support frame 12, wherein two second guide rollers 13 are arranged at the top of the second support frame 12, the two second guide rollers 13 are vertically and oppositely arranged, and a second movable roller 14 capable of moving up and down is arranged on the second support frame 12. Good discharging and storing effects can be achieved by discharging the material upstream and storing the material downstream through the second movable roller 14.
Further, a second electrical control cabinet 15 is arranged on the winding mechanism 7 and used for controlling winding and reel changing. A good electrical control effect can be achieved, so that a good control effect of the winding mechanism 7 is ensured.
Further, the winding mechanism 7 includes: the winding mechanism comprises a fixed support 16, wherein a winding motor 17 is arranged in the fixed support 16, the winding motor 17 is connected with a winding reel 18, a winding pressure arm cylinder 19 is arranged on the lower portion of the fixed support 16, a winding arm 20 is arranged at the output end of the winding pressure arm cylinder 19, and the winding arm 20 is in press fit connection with the winding reel 18. Can realize good rolling and the effect of changing the spool.
Further, a winding cylinder 21 is arranged at the top of the fixing support 16, and the winding cylinder 21 is connected with a roll changing press roller 22. Can provide stable winding force to realize good winding and roll change effect.
The working principle of the utility model is as follows:
put the raw materials on processing equipment unreel work or material rest 2, by one person at the operation of electrical control cabinet, another people cooperation auxiliary operation, first storage mechanism 4 begins to store the material when changing the book, and 1 material head and the tail ultrasonic wave mechanism 3 of coiled material are sewed up around, accomplish the material loading, and first storage mechanism 4 begins to release the material of storing, gets into function processing mechanism 5, carries out functional processing such as oily water proofing, antistatic. After the function processing is completed, materials come to a winding mechanism 7 through a second storage mechanism 6, an electrical control cabinet controls a winding arm 20 to press a winding shaft, a coiled material 1 finishes controlling the winding length of the wound coil to complete winding on the winding shaft in a fixed length mode, the winding arm 20 is separated to push the winding shaft away, a winding cylinder 21 controls a reel changing press roller 22 to press the materials downwards, the materials do not advance and return to be fixed, the second storage mechanism 6 starts to store the materials, the winding shaft is replaced, the winding cylinder 21 is controlled to move upwards to loosen the reel roller, the winding arm 20 is pressed and started to roll again, the second storage mechanism 6 releases the stored materials, and the operations of material changing, unwinding and winding are completed by repeating the operations.
The utility model discloses still have following beneficial effect:
1. designing and developing automatic loading and unloading equipment, utilizing ultrasonic to sew the joint part of materials, automatically loading and unloading materials on line, improving the productivity from 1 coil per small processing to the current 40 minutes, meeting the demand and supply requirements of the back-end processing process, and reducing the manpower requirements from 6 persons to 2-3 persons; in the original processing process, the positions 5-10 meters before and after the material joint are always changed due to the change of the production and processing conditions when the material is changed, so that the fluctuation of the product quality is caused, the phenomenon of unstable quality is generated, the improvement is greatly improved, and the material waste of the joint position is reduced. The processing working hour, manpower, material waste and the like are comprehensively and effectively improved.
2. Compared with the existing processing process, the processing method has the advantages that the structure is simple, the production efficiency of products is improved, the waste of manpower and base materials is reduced, and the production efficiency and the product quality are greatly improved; the production safety is effectively improved due to the reduction of the number of the matched operators, the equipment can ensure that the production condition does not need manual intervention in the product processing process when in operation, and the automatic production and processing in the whole process are realized.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the details of the above embodiments, and the technical concept of the present invention can be modified to perform various equivalent transformations, which all belong to the protection scope of the present invention.
Claims (7)
1. The utility model provides an online automatic device that reloads of coiled material which characterized in that includes: the coil material sequentially passes through the unwinding frame, the ultrasonic mechanism, the first material storage mechanism, the processing mechanism, the second material storage mechanism and the winding mechanism;
the unwinding frame is electrically connected with the ultrasonic mechanism, the ultrasonic mechanism is electrically connected with the first material storage mechanism, the first material storage mechanism is electrically connected with the processing mechanism, the processing mechanism is electrically connected with the second material storage mechanism, and the second material storage mechanism is electrically connected with the winding mechanism;
the unwinding rack is used for placing raw materials;
the ultrasonic mechanism is used for sewing the raw materials end to end;
the first material storage mechanism is used for ensuring material replacement and sewing allowance;
the processing mechanism is used for processing raw materials;
the second storage mechanism is used for ensuring normal operation of material changing;
the winding mechanism is used for winding and replacing the reel;
through first storage mechanism stores the coiled material, so that ultrasonic wave mechanism sews up the coiled material end to end is automatic, and passes through the coiled material after the second storage mechanism stores the processing, so that normal rolling of winding mechanism and change spool.
2. The automatic online coil changing device as claimed in claim 1, wherein a first electrical control cabinet is arranged on the unwinding frame for controlling unwinding of the coil.
3. The online automatic coil changing device according to claim 1, wherein the first storage mechanism comprises: the device comprises a first support frame, wherein two first guide rollers are arranged at the top of the first support frame, the two first guide rollers are vertically and oppositely arranged, and a first movable roller capable of moving up and down is arranged on the first support frame.
4. The online automatic coil material changing device according to claim 1, wherein the second storage mechanism comprises: the second support frame, second support frame top sets up two second guide rollers, two the second guide roller sets up perpendicularly relatively, be provided with the second movable roll that can move about from top to bottom on the second support frame.
5. The automatic online coil changing device according to claim 1, wherein a second electrical control cabinet is arranged on the winding mechanism and used for controlling winding and coil changing.
6. The automatic online coil changing device according to claim 1, wherein the winding mechanism comprises: the winding mechanism comprises a fixed support, wherein a winding motor is arranged in the fixed support and connected with a winding reel, a winding pressure arm cylinder is arranged on the lower portion of the fixed support, a winding arm is arranged at the output end of the winding pressure arm cylinder, and the winding arm is connected with the winding reel in a pressing mode.
7. A coiled material online automatic reloading device as claimed in claim 6, wherein a rolling cylinder is arranged at the top of the fixed support and connected with the reloading compression roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221028430.0U CN217555378U (en) | 2022-04-28 | 2022-04-28 | Online automatic coil changing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221028430.0U CN217555378U (en) | 2022-04-28 | 2022-04-28 | Online automatic coil changing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217555378U true CN217555378U (en) | 2022-10-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221028430.0U Active CN217555378U (en) | 2022-04-28 | 2022-04-28 | Online automatic coil changing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217555378U (en) |
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2022
- 2022-04-28 CN CN202221028430.0U patent/CN217555378U/en active Active
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