CN112474404A - Screening device for forge piece raw material slot sawing machine - Google Patents
Screening device for forge piece raw material slot sawing machine Download PDFInfo
- Publication number
- CN112474404A CN112474404A CN202110033822.XA CN202110033822A CN112474404A CN 112474404 A CN112474404 A CN 112474404A CN 202110033822 A CN202110033822 A CN 202110033822A CN 112474404 A CN112474404 A CN 112474404A
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- plate
- screening
- motor
- raw material
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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Abstract
The invention relates to the technical field of raw material screening of forging raw materials, in particular to a screening device for a forging raw material slot sawing machine, which solves the defects of high labor intensity, time and labor consumption of residual material removal generated by cutting of the existing forging raw materials, and comprises a frame, wherein the top of the frame is respectively provided with a feeding plate, a cutting machine and a discharging plate, the top of the discharging plate is provided with a screening box, one side of the discharging plate is also provided with a screening plate, one side of the cutting machine is provided with a control device, the insides of two ends of the feeding plate are respectively connected with a guide rod through a bearing, the outer side of the end part of the feeding plate is also fixed with a feeding motor through a bolt, the real-time control of each part is realized by utilizing PLC programming in a control panel at one side of the cutting machine, the sawing material is controlled to be guided into the cutting machine and then cut into sections, the subsequent sawing groove processing process is prevented from generating errors, and the automation degree is high.
Description
Technical Field
The invention relates to the technical field of screening of forging raw materials, in particular to a screening device for a forging raw material slot sawing machine.
Background
The front axle of car is named as front axle again for the installation front wheel supports the anterior weight of car, and car front axle forging raw materials need carry out precutting to the forging raw materials and become the section before getting into the forge furnace, cuts the forging raw materials into the blank of fixed length, and the clout always appears in current forging raw materials cutting, needs to reject the clout and guarantees going on of follow-up processing, and current forging clout is rejected and is gone on through artifical manual mostly, and intensity of labour is big, and wastes time and energy.
Disclosure of Invention
The invention aims to solve the defects of high labor intensity, time and labor waste in removing excess materials generated by cutting of the existing forging raw materials, and provides a screening device for a forging raw material slot sawing machine.
In order to achieve the purpose, the invention adopts the following technical scheme:
a screening device for a forge piece raw material slot sawing machine comprises a rack, wherein a feeding plate, a cutting machine and a discharging plate are respectively arranged at the top of the rack, a screening box is arranged at the top of the discharging plate, a screening plate is further arranged on one side of the discharging plate, and a control device is arranged on one side of the cutting machine;
the feeding device comprises a feeding plate, guide rods, a connecting plate, three clamping plates, a guide roller, a first carrier roller and a second carrier roller, wherein the insides of two ends of the feeding plate are connected with the guide rods through bearings, the outsides of the end parts of the feeding plate are fixed with feeding motors through bolts, the outsides of two ends of the two guide rods are sleeved with the connecting plate, one side of the connecting plate is fixed with the three clamping plates through bolts, the inside of one clamping plate is connected with the guide roller through a rotating shaft, the top of one clamping plate is fixed with;
the interior of the discharge plate is uniformly distributed and connected with second carrier rollers through a rotating shaft, a discharge motor is fixed on the outer side of the end part of the discharge plate through bolts, a screening motor is fixed on the outer side of the end part of the screening plate through bolts, three screening rods are sleeved on output shafts of the screening motors, the rotating shaft at the end part of each screening rod is connected with a support seat, and a balancing weight is fixed on the bottom of each support seat through bolts;
and a first length measuring camera and a second length measuring camera are respectively fixed on two sides of the top of the screening box through bolts.
Preferably, the output shaft of the feeding motor extends to the inside of one side of the feeding plate, and the output shaft of the feeding motor is connected with the end part of one of the guide rods.
Preferably, the surfaces of the two ends of the guide rod are respectively provided with a forward thread and a reverse thread, and the inner walls of the end parts of the connecting plates at the two ends of the guide rod are respectively provided with a thread groove corresponding to the forward thread and the reverse thread.
Preferably, the output shaft of the guide motor is connected with one of the shaft ends of the guide rollers, the outer sides of the shaft ends of the guide rollers positioned on two sides of the feeding plate are respectively sleeved with a driving belt wheel, and a driving belt is wound outside the driving belt wheel.
Preferably, the control device comprises a touch screen and a PLC with the model number of S4-400, and the control device is respectively connected with the cutting machine, the feeding motor, the guiding and conveying motor, the discharging motor, the screening motor, the first length measuring camera and the second length measuring camera through wires.
Preferably, the output shaft of the discharging motor extends to the inside of one side of the discharging plate, and the output shaft of the discharging motor is connected with the shaft end of one of the second carrier rollers.
Preferably, the outer sides of the shaft ends of the second carrier rollers are respectively sleeved with a transmission belt wheel, and a transmission belt is wound outside the transmission belt wheel.
Preferably, the top of bracket has seted up the arc wall, the material of balancing weight is the lead block.
Preferably, a through groove is formed in one side, located on the sieve rod, of the discharge plate, and a groove corresponding to the through groove of the discharge plate is formed in the end portion of the sieve plate.
The invention has the beneficial effects that:
1. the PLC in the control panel on one side of the cutting machine is used for programming to realize real-time control of each part, controlling saw materials to be guided into the cutting machine and then cut into sections, measuring the length through the screening box, screening out pipes with unqualified lengths by using the screening plate, preventing errors in the subsequent processing process of the saw slot, and achieving high automation degree.
2. The feeding motor is used for driving the two guide rods to synchronously rotate, the connecting plates driven by forward threads and reverse threads at the two ends of the guide rods are driven to realize reverse synchronous transmission, and the clamping plates fixed by bolts on one side of the connecting plates are driven to clamp and fix the forge piece.
3. The guide roller is connected to the internal rotating shaft of the clamping plate, and the guide motor is used for driving to rotate, so that the forge piece can be driven to be guided into the cutting machine, and cutting operation is carried out.
4. The two cameras are used for respectively measuring and comparing the point distances of the two ends of the forged piece entering the screening box to obtain accurate lengths, and the accurate lengths are compared with specifications input in advance by the control device, so that whether the cut forged piece is qualified or not is judged, rejection is realized, and unqualified forged pieces are prevented from entering a slot sawing machine.
5. Three sieve poles that cup joint through its output shaft of sieve material motor drive rotate, thereby drive the unqualified forging jack-up that the bracket of its tip pivot connection will be selected, and send into in the sieve flitch, the bottom bolt fastening of bracket has the balancing weight of plumbous system, make the arc wall that bracket upper portion was seted up all the time, the forging rolls down when preventing the sieve material, when the forging gets into the sieve flitch, the sieve pole can be through the recess of sieve flitch, and the forging then can be stayed on the sieve flitch, realize the screening operation, moreover, the steam generator is simple in structure, therefore, the clothes hanger is strong in practicability.
Drawings
FIG. 1 is a schematic structural diagram of a screening device for a forging raw material slotting machine, which is provided by the invention;
FIG. 2 is a schematic top view of the screening device for the forging raw material slotting machine according to the present invention;
FIG. 3 is a schematic view of a partial cross-sectional structure of a screening device for a forging raw material slotting machine, which is provided by the invention;
fig. 4 is a schematic view of a partially enlarged structure at a position a in fig. 2 of the screening device for the forging raw material slotting machine provided by the invention.
In the figure: the device comprises a frame 1, a feeding plate 2, a cutting machine 3, a discharging plate 4, a screening box 5, a screening plate 6, a control device 7, a feeding motor 21, a guide rod 22, a connecting plate 23, a clamping plate 24, a first carrier roller 25, a guide roller 26, a guide conveying motor 27, a discharging motor 41, a second carrier roller 42, a screening motor 43, a screening rod 44, a bracket 45, a balancing weight 46, a first length measuring camera 51 and a second length measuring camera 52.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, the screening device for the forged raw material slotting machine comprises a frame 1, wherein the top of the frame 1 is respectively provided with a feeding plate 2, a cutting machine 3 and a discharging plate 4, the top of the discharging plate 4 is provided with a screening box 5, one side of the discharging plate is also provided with a screening plate 6, and one side of the cutting machine 3 is provided with a control device 7;
the feeding device comprises a feeding plate 2, guide rods 22, a feeding motor 21, connecting plates 23, three clamping plates 24, a guide roller 26, a guide motor 27, a first carrier roller 25 and a second carrier roller 25, wherein the guide rods 22 are connected to the inner parts of two ends of the feeding plate 2 through bearings, the feeding motor 21 is fixed to the outer sides of the end parts of the feeding plate 2 through bolts, the connecting plates 23 are sleeved on the outer sides of the two ends of the two guide rods 22, the three clamping plates 24 are fixed to one side of each connecting plate 23 through bolts, the inner parts of the clamping plates 24 are connected with the;
the interior of the discharging plate 4 is uniformly distributed and connected with second carrier rollers 42 through rotating shafts, the outer side of the end part of the discharging plate 4 is fixed with a discharging motor 41 through bolts, the outer side of the end part of the screening plate 6 is fixed with a screening motor 43 through bolts, the output shaft of the screening motor 43 is sleeved with three screening rods 44, the rotating shafts at the end parts of the screening rods 44 are connected with a supporting seat 45, and the bottom of the supporting seat 45 is fixed with a balancing weight 46 through bolts;
a first length measuring camera 51 and a second length measuring camera 52 are respectively fixed on two sides of the top of the screening box 5 through bolts;
the output shaft of the feeding motor 21 extends into one side of the feeding plate 2, the output shaft of the feeding motor 21 is connected with the end part of one guide rod 22, the surfaces of the two ends of the guide rod 22 are respectively provided with a forward thread and a reverse thread, the inner walls of the end parts of the connecting plates 23 at the two ends of the guide rod are respectively provided with a thread groove corresponding to the forward thread and the reverse thread, the output shaft of the guiding and conveying motor 27 is connected with the shaft end of one guide roller 26, the outer sides of the shaft ends of the guide rollers 26 at the two sides of the feeding plate 2 are respectively sleeved with a driving belt wheel, a driving belt is wound outside the driving belt wheel, the control device 7 comprises a touch screen and a PLC with the model number of S4-400, the control device 7 is respectively connected with the cutting machine 3, the feeding motor 21, the guiding and conveying motor 27, the discharging motor 41, the screening motor 43, the first length measuring camera 51 and the second length, and the output shaft of ejection of compact motor 41 is connected with the axle head of one of them second bearing roller 42, and driving pulley has all been cup jointed in the axle head outside of second bearing roller 42, and driving pulley's outside is around being equipped with the drive belt, and the arc wall has been seted up at the top of bracket 45, and the material of balancing weight is the lead block, and logical groove has been seted up to one side that ejection of compact board 4 is located sieve pole 44, and the recess that corresponds with the logical groove of ejection of compact board 4 is seted up to the tip of sieve material board 6.
In this embodiment, install feed plate 2 additional in proper order at the top of frame 1, cutting machine 3, go out flitch 4, sieve workbin 5 is installed at 4 top installations of play flitch, sieve flitch 6 is installed to 4 side-mounting of play flitch, utilize the PLC programming in 3 side control panel 7 of cutting machine to realize the real time control to each part, cut into the section behind the control saw material guiding feed cutting machine 3, and carry out the length measurement through sieve workbin 5, and utilize sieve flitch 6 to screen out the unqualified pipe of length, prevent follow-up saw groove course of working mistake from appearing, degree of automation is high.
A feeding motor 21 is installed on one side of the feeding plate 2, the feeding motor 21 is used for driving two guide rods 22 to synchronously rotate, a connecting plate 23 driven by forward threads and reverse threads at two ends of each guide rod 22 is driven to realize reverse synchronous transmission, and a clamping plate 24 fixed by bolts on one side of each guide rod is driven to clamp and fix a forge piece.
The guide roller 26 is connected to the inner rotating shaft of the clamping plate 24 and driven to rotate by the guide motor 27, so that the forged piece can be guided into the cutting machine 3 to be cut.
Set up second bearing roller 42 through pivot evenly distributed in the inside of play flitch 4 to utilize ejection of compact motor 41 to drive, make it utilize second bearing roller 42 to promote the forging after the cutting and loop through sieve workbin 5 and screen, screen qualified back and derive from 4 tip of play flitch, and screen length unqualified then from sieve flitch 6 discharges.
First length measurement camera 51 and second length measurement camera 52 are installed respectively to the top both sides of sieve workbin 5, utilize two cameras to measure respectively and compare the point distance that gets into the forging both ends in sieve workbin 5 and obtain accurate length, compare with the specification that controlling means 7 input in advance to whether the forging after the realization is judged this cutting is qualified, realize rejecting, prevent that unqualified forging from getting into the groove sawing machine.
Install sieve material motor 43 in the tip outside of sieve material board 6, three sieve poles 44 that cup joint through its output shaft of sieve material motor 43 drive rotate, thereby drive the unqualified forging jack-up that will select of bracket 45 that its tip pivot is connected, and send into sieve material board 6, bracket 45's bottom bolt fastening has the balancing weight 46 of plumbous system, make the arc wall offered on bracket 45 upper portion up all the time, the forging rolls down when preventing the sieve material, when the forging gets into sieve material board 6, sieve pole 44 can pass through sieve material board 6's recess, and the forging then can be stayed on sieve material board 6, realize the screening operation, moreover, the steam generator is simple in structure, therefore, the clothes dryer is strong in practicability.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. A screening device for a forge piece raw material slot sawing machine comprises a rack (1) and is characterized in that the top of the rack (1) is provided with a feeding plate (2), a cutting machine (3) and a discharging plate (4) respectively, the top of the discharging plate (4) is provided with a screening box (5), one side of the discharging plate is also provided with a screening plate (6), and one side of the cutting machine (3) is provided with a control device (7);
the feeding device is characterized in that guide rods (22) are connected to the insides of two ends of the feeding plate (2) through bearings, a feeding motor (21) is further fixed to the outer side of the end portion of the feeding plate (2) through bolts, connecting plates (23) are sleeved on the outer sides of two ends of the two guide rods (22), three clamping plates (24) are fixed to one side of each connecting plate (23) through bolts, a guide roller (26) is connected to the inside of each clamping plate (24) through a rotating shaft, a guide conveying motor (27) is fixed to the top of one clamping plate (24) through a bolt, and a first carrier roller (25) is further connected to the lower portion, located on the guide roller (26;
the interior of the discharging plate (4) is uniformly distributed and connected with second carrier rollers (42) through rotating shafts, the outer side of the end part of the discharging plate (4) is fixedly bolted with a discharging motor (41), the outer side of the end part of the screening plate (6) is fixedly bolted with a screening motor (43), the output shaft of the screening motor (43) is sleeved with three screening rods (44), the rotating shafts of the end parts of the screening rods (44) are connected with a bracket (45), and the bottom of the bracket (45) is fixedly bolted with a balancing weight (46);
and a first length measuring camera (51) and a second length measuring camera (52) are respectively fixed on two sides of the top of the screening box (5) through bolts.
2. The screening device for the forging raw material slotting machine is characterized in that an output shaft of the feeding motor (21) extends to the inside of one side of the feeding plate (2), and the output shaft of the feeding motor (21) is connected with the end of one guide rod (22).
3. The screening device for the forging raw material slotting machine as claimed in claim 1, wherein the surfaces of the two ends of the guide rod (22) are respectively provided with a forward thread and a reverse thread, and the inner walls of the end parts of the connecting plates (23) at the two ends of the guide rod are respectively provided with a thread groove corresponding to the forward thread and the reverse thread.
4. The screening device for the forging raw material slotting machine is characterized in that an output shaft of the guide motor (27) is connected with a shaft end of one guide roller (26), transmission belt wheels are sleeved on the outer sides of the shaft ends of the guide rollers (26) on the two sides of the feeding plate (2), and transmission belts are wound on the outer portions of the transmission belt wheels.
5. The screening device for the forging raw material slotting machine according to claim 1, wherein the control device (7) comprises a touch screen and a PLC (programmable logic controller) with the model number of S4-400, and the control device (7) is respectively connected with the cutting machine (3), the feeding motor (21), the guiding and conveying motor (27), the discharging motor (41), the screening motor (43), the first length measuring camera (51) and the second length measuring camera (52) through wires.
6. The screening device for the forging raw material slotting machine is characterized in that an output shaft of the discharging motor (41) extends to the inside of one side of the discharging plate (4), and the output shaft of the discharging motor (41) is connected with the shaft end of one of the second carrier rollers (42).
7. The screening device for the forging raw material slot sawing machine as claimed in claim 6, wherein a driving belt wheel is sleeved outside the shaft end of the second carrier roller (42), and a driving belt is wound outside the driving belt wheel.
8. The screening device for the forging raw material slot sawing machine as claimed in claim 1, wherein an arc-shaped slot is formed in the top of the bracket (45), and the balancing weight is made of lead blocks.
9. The screening device for the forging raw material slotting machine as claimed in claim 1, wherein a through groove is formed in one side, located on the sieve rod (44), of the discharge plate (4), and a groove corresponding to the through groove of the discharge plate (4) is formed in the end portion of the sieve plate (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110033822.XA CN112474404A (en) | 2021-01-12 | 2021-01-12 | Screening device for forge piece raw material slot sawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110033822.XA CN112474404A (en) | 2021-01-12 | 2021-01-12 | Screening device for forge piece raw material slot sawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112474404A true CN112474404A (en) | 2021-03-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110033822.XA Pending CN112474404A (en) | 2021-01-12 | 2021-01-12 | Screening device for forge piece raw material slot sawing machine |
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| CN (1) | CN112474404A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113703362A (en) * | 2021-08-24 | 2021-11-26 | 广东东然科技有限公司 | Electric interactive control system of full-automatic high-speed folding production line |
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| CN113703362A (en) * | 2021-08-24 | 2021-11-26 | 广东东然科技有限公司 | Electric interactive control system of full-automatic high-speed folding production line |
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Application publication date: 20210312 |
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| RJ01 | Rejection of invention patent application after publication |