CN210098283U - Thick wall cake shape forging nondestructive test device - Google Patents
Thick wall cake shape forging nondestructive test device Download PDFInfo
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- CN210098283U CN210098283U CN201920787410.3U CN201920787410U CN210098283U CN 210098283 U CN210098283 U CN 210098283U CN 201920787410 U CN201920787410 U CN 201920787410U CN 210098283 U CN210098283 U CN 210098283U
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Abstract
A nondestructive testing device for thick-wall cake-shaped forgings comprises a conveyor body, a plurality of forging placing racks, a rotating mechanism and a testing mechanism; the conveyor body comprises a rack, a conveying belt, a driving roller and a driven roller first driving motor; the forge piece placing frame is uniformly distributed on the top surface of the conveyor belt and comprises a fixed disc and fixed columns, the bottom surface of the fixed disc is fixedly connected with the top surface of the conveyor belt, the fixed columns are pivotally connected with the center of the top surface of the fixed disc, the side surfaces of the fixed columns are in contact fit with the side surface of the center hole of the forge piece body, limiting flanges are fixed on the fixed columns, and the top surfaces of the limiting flanges are in contact fit with the bottom surface of; the rotating mechanism comprises a rotating disk and a second driving motor, and the rotating disk drives the forging body to rotate; the detection mechanism comprises an ultrasonic flaw detector and a detection probe, the detection probe is electrically connected with the ultrasonic flaw detector, and when the forging placing frame moves to one side of the rotating disc, the detection probe faces the top surface of the forging body. The utility model has the advantages of batched high efficiency detects.
Description
Technical Field
The utility model relates to a forging nondestructive test technical equipment field, more specifically relates to a thick wall pie forging nondestructive test device.
Background
The thick-wall cake-shaped forging is widely applied in the field of mechanical manufacturing and can be used for processing parts such as flanges, bearings and the like. After the processing is finished, the surface of the thick-wall cake-shaped forging needs to be subjected to penetrant flaw detection, and only when all parts meet the nondestructive requirement, the surface is judged to be qualified, and screening in the process is favorable for improving the quality of the production flow and the quality of the final finished product. The existing forge piece detection usually adopts manual detection, workers hand an ultrasonic flaw detector to detect one forge piece, the manual detection obviously exposes the defect of low detection efficiency, equipment for detecting through a machine is also available on the market, but the existing nondestructive detection device cannot achieve the batch detection effect, the workers need to feed one forge piece and manually feed the forge piece after the detection is finished, therefore, the existing detection equipment still has an improved space for improving the detection efficiency, and an effective scheme needs to be provided for perfection.
SUMMERY OF THE UTILITY MODEL
In order to overcome the not enough of above-mentioned prior art, the utility model provides a thick wall pie forging nondestructive test device for solve the problem that can not detect in batches, detection efficiency is low that exists among the prior art.
A nondestructive testing device for thick-wall cake-shaped forgings comprises a conveyor body, a plurality of forging placing frames fixed on the conveyor body, a rotating mechanism fixed on one side of the conveyor body and used for driving the forging body to rotate, and a detection mechanism;
the conveyor body comprises a rack, a conveying belt, a driving roller, a driven roller and a first driving motor, wherein the conveying belt is fixed on the rack and horizontally arranged, the driving roller is fixedly arranged at one end in the conveying belt in a penetrating mode and used for driving the conveying belt to move, the driven roller is fixedly arranged at the other end in the conveying belt in a penetrating mode and in transmission fit with the driving roller, and the first driving motor is fixed at one end, close to the driving roller, of one side face of the rack and used for driving the driving roller;
the forge piece placing frame is uniformly distributed on the top surface of the conveyor belt along the length direction of the conveyor belt, and comprises a fixed disc and a fixed column, wherein the bottom surface of the fixed disc is fixedly connected with the top surface of the conveyor belt, the fixed column is pivoted with the center of the top surface of the fixed disc, the side surface of the fixed column is contacted and attached with the side surface of a central hole of the forge piece body, a limiting flange is fixed on the fixed column, the top surface of the limiting flange is contacted and attached with the bottom surface of the forge piece body, and a movable gap is formed between the top surface of the fixed;
the rotating mechanism comprises a rotating disk fixed on one side of the rack and a second driving motor used for driving the rotating disk to rotate, when the forge piece placing frame moves to one side of the rotating disk, the rotating disk is in contact fit with the outer arc-shaped side face of the forge piece body, and the rotating disk drives the forge piece body to rotate;
the detection mechanism comprises an ultrasonic flaw detector and a detection probe, the detection probe is electrically connected with the ultrasonic flaw detector, the detection probe is fixed to be close to the position of the rotary disk, above the conveyor belt, and when the forging placing frame moves to one side of the rotary disk, the detection probe faces the top surface of the forging body.
Optionally, a fixing seat is fixed to a side surface of the rack near the middle position, an accommodating groove is formed in the top surface of the fixing seat, and the second driving motor is fixed in the accommodating groove.
Optionally, the ultrasonic flaw detector is fixed on the workbench on the other side of the rack, a support is fixed at the top of the workbench, and the probe is fixed on the support.
Optionally, a rubber ring is sleeved on the side surface of the turntable.
Optionally, the first drive motor is a stepper motor;
the second driving motor is a speed reduction motor.
Optionally, the conveyor belt is formed by splicing and connecting a plurality of conveying chain plates, and the fixed disc is fixed on the conveying plate every 3-5 conveying plates.
The utility model has the advantages that:
the utility model provides a thick wall cake shape forging nondestructive test device passes through detection mechanism and conveyer body and combines organically, makes the conveyer carry a plurality of forging bodies simultaneously to it is rotatory to drive cake shape forging body through rotary mechanism, and cooperation detection mechanism detects comprehensively, reaches the purpose of batchization, high efficiency nondestructive test, thereby satisfies the production demand in modernized forging technology equipment field.
Drawings
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail with reference to the accompanying drawings, in which:
FIG. 1 is a schematic view of the overall structure of a thick-walled cake-shaped forging nondestructive testing device provided by the present invention;
fig. 2 is a schematic view of the top view structure of the thick-wall cake-shaped forging nondestructive testing device provided by the present invention.
101. A frame; 102. a conveyor belt; 103. a first drive motor; 201. fixing the disc; 202. fixing a column; 203. a limiting flange; 301. a second drive motor; 302. a turntable; 303. a fixed seat; 401. an ultrasonic flaw detector; 402. a support; 403. a probe; 404. a work table; 5. the forging body.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
As shown in fig. 1 and fig. 2, the present invention provides the following technical solutions:
a nondestructive testing device for thick-wall cake-shaped forgings comprises a conveyor body, a plurality of forging placing frames fixed on the conveyor body, a rotating mechanism fixed on one side of the conveyor body and used for driving a forging body 5 to rotate, and a testing mechanism; the conveyor body comprises a rack 101, a conveying belt 102 fixed on the rack 101 and horizontally arranged, a driving roller fixedly penetrating one end in the conveying belt 102 and used for driving the conveying belt 102 to move, a driven roller fixedly penetrating the other end in the conveying belt 102 and in transmission fit with the driving roller, and a first driving motor 103 fixed on one side face of the rack 101, close to one end of the driving roller and used for driving the driving roller; the forge piece placing frame is uniformly distributed on the top surface of the conveyor belt 102 along the length direction of the conveyor belt 102 and comprises a fixed disc 201 and fixed columns 202, the bottom surface of the fixed disc 201 is fixedly connected with the top surface of the conveyor belt 102, the fixed columns 202 are pivotally connected with the center of the top surface of the fixed disc 201, the side surfaces of the fixed columns 202 are in contact fit with the side surface of a central hole of the forge piece body 5, limiting flanges 203 are fixed on the fixed columns 202, the top surfaces of the limiting flanges 203 are in contact fit with the bottom surface of the forge piece body 5, and a movable gap is; the rotating mechanism comprises a rotating disk 302 fixed on one side of the rack 101 and a second driving motor 301 used for driving the rotating disk 302 to rotate, when the forge piece placing frame moves to one side of the rotating disk 302, the rotating disk 302 is in contact fit with the outer arc-shaped side face of the forge piece body 5, and the rotating disk 302 drives the forge piece body 5 to rotate; the detection mechanism comprises an ultrasonic flaw detector 401 and a detection probe 403, the detection probe 403 is electrically connected with the ultrasonic flaw detector 401, the detection probe 403 is fixed above the conveyor belt 102 close to the rotating disc 302, and when the forging placing frame moves to one side of the rotating disc 302, the detection probe 403 faces the top surface of the forging body 5.
In the above implementation, specifically, the conveyor body is a conventional conveyor, a plurality of forging placing racks are evenly distributed on the conveyor belt 102, a placing station is arranged at the head end of the conveyor belt 102, and a worker only needs to sequentially feed the forging bodies 5 to the forging placing racks, so that the operation difficulty of the worker is reduced, the work efficiency is improved, the conveyor belt 102 can accurately control the start and stop of the conveying of the forging bodies 5 placed on the conveyor belt 102 through the stepping motor, so that the forging bodies 5 reach one side of the rotating disc 302 to form a detection station, and when the forging bodies are in linkage fit with the rotating disc 302, the conveyor belt 102 can intermittently pause the conveying, the forging bodies 5 rotate under the driving of the rotating disc 302, and the detection probes for detecting flaws are fixed above the rotating forging bodies 5, so that the forging bodies 5 can be rapidly and comprehensively detected, and the detection time of each forging body 5 is basically, therefore, the start and stop interval of the conveyor belt 102 can also be set to be timing and intermittently started and stopped through a control system of the stepping motor, after the detection of one forged piece body 5 is completed, the conveyor belt 102 can be restarted and enables the forged piece body 5 which is detected and completed to be conveyed to the blanking station at the tail end of the conveyor belt 102, meanwhile, the next forged piece body 5 is conveyed to the detection station, the detection circulation of one wheel is completed, the steps can be circulated in the whole nondestructive detection, batch high-efficiency detection is formed, and the high-efficiency production requirement in the current forging technical field is met.
Further, a fixing seat 303 is fixed to one side surface of the frame 101 close to the middle position, an accommodating groove is formed in the top surface of the fixing seat 303, the second driving motor 301 is fixed in the accommodating groove, the fixing seat 303 is favorable for accommodating the rotating mechanism, the position and the structure of the rotating disk 302 are more reasonable, and the forge piece body 5 is driven to rotate more effectively.
Further, the forging piece inspection device further comprises a workbench 404 fixed on the other side of the rack 101, the ultrasonic flaw detector 401 is fixed on the workbench 404, a support 402 is fixed to the top of the workbench 404, the probe 403 is fixed on the support 402, the workbench 404 is arranged to enable the working environment of an inspection station to be more reasonable, in practical application, a worker operates and sets a panel of the ultrasonic flaw detector 401 on the workbench 404 to control the flaw detection probe 403 to perform comprehensive inspection on the forging piece body 5.
Further, the cover is equipped with the rubber band on the side of carousel 302, and the rubber band is favorable to increasing the contact friction coefficient of carousel 302 side and 5 sides of forging body, makes carousel 302 can drive forging body 5 more high-efficiently and rotate, and the cooperation detects.
Further, the first driving motor 103 is a stepping motor, and the conveyor belt 102 can be controlled by using a commercially available 57J1880EC-1000 stepping motor, so that the conveyor belt 102 can be accurately started and stopped in the process of conveying the forging body 5; second driving motor 301 is gear motor, and gear motor is common YYJ60-100F gear motor on the market, can be at the interval rotational speed of low-speed rotation, is applied to the utility model discloses, can make rotary disk 302 stable, rotate at a slow speed to cooperation probe 403 rotates.
Further, the conveyor belt 102 is formed by splicing and connecting a plurality of conveying chain plates, the fixed disks 201 are fixed on the conveying plates every 3-5 conveying plates, the distribution and the fixation of the fixed disks 201 of the rack are more reasonable due to the conveying chain plates, and the phenomenon that the side faces of the driving roller and the driven roller of the conveyor belt 102 are interfered due to overlarge contact areas of the fixed disks 201 and the top face of the conveyor belt 102 is avoided.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. The present invention is not to be limited by the specific embodiments disclosed herein, and other embodiments that fall within the scope of the claims of the present application are intended to be within the scope of the present invention.
Claims (6)
1. The utility model provides a thick wall cake shape forging nondestructive test device which characterized in that:
the forging piece placing rack comprises a conveyor body, a plurality of forging piece placing racks fixed on the conveyor body, a rotating mechanism fixed on one side of the conveyor body and used for driving a forging piece body (5) to rotate, and a detection mechanism;
the conveyor body comprises a rack (101), a conveying belt (102) which is fixed on the rack (101) and horizontally arranged, a driving roller which is fixedly arranged at one end in the conveying belt (102) in a penetrating manner and is used for driving the conveying belt (102) to move, a driven roller which is fixedly arranged at the other end in the conveying belt (102) in a penetrating manner and is in transmission fit with the driving roller, and a first driving motor (103) which is fixed at one side surface of the rack (101), is close to one end of the driving roller and is used for driving the driving roller;
the forge piece placing frame is uniformly distributed on the top surface of the conveyor belt (102) along the length direction of the conveyor belt (102), and comprises a fixed disc (201) and a fixed column (202), wherein the bottom surface of the fixed disc (201) is fixedly connected with the top surface of the conveyor belt (102), the fixed column (202) is pivoted with the center position of the top surface of the fixed disc (201), the side surface of the fixed column (202) is in contact fit with the side surface of a central hole of a forge piece body (5), a limiting flange (203) is fixed on the fixed column (202), the top surface of the limiting flange (203) is in contact fit with the bottom surface of the forge piece body (5), and a movable gap is formed between the top surface of the fixed disc (201) and the bottom surface of;
the rotating mechanism comprises a rotating disk (302) fixed on one side of the rack (101) and a second driving motor (301) used for driving the rotating disk (302) to rotate, when the forge piece placing frame moves to one side of the rotating disk (302), the rotating disk (302) is in contact fit with the outer arc-shaped side face of the forge piece body (5), and the rotating disk (302) drives the forge piece body (5) to rotate;
detection mechanism includes ultrasonic flaw detector (401) and test probe (403), test probe (403) with ultrasonic flaw detector (401) electric connection, test probe (403) are fixed in be close to rotary disk (302) position conveyer belt (102) top, in the forging rack removes extremely during rotary disk (302) one side, test probe (403) are towards forging body (5) top surface.
2. The nondestructive testing device for thick-walled pie-shaped forgings as set forth in claim 1, characterized in that:
a fixing seat (303) is fixed to one side face of the rack (101) close to the middle, an accommodating groove is formed in the top face of the fixing seat (303), and the second driving motor (301) is fixed in the accommodating groove.
3. The nondestructive testing device for thick-walled pie-shaped forgings as set forth in claim 2, characterized in that:
the ultrasonic flaw detector is characterized by further comprising a workbench (404) fixed to the other side of the rack (101), the ultrasonic flaw detector (401) is fixed to the workbench (404), a support (402) is fixed to the top of the workbench (404), and the probe (403) is fixed to the support (402).
4. The nondestructive testing device for thick-walled pie-shaped forgings as set forth in claim 1, characterized in that:
the side surface of the turntable (302) is sleeved with a rubber ring.
5. The nondestructive testing device for thick-walled pie-shaped forgings as set forth in claim 1, characterized in that:
the first driving motor (103) is a stepping motor;
the second driving motor (301) is a speed reduction motor.
6. The nondestructive testing device for thick-walled pie-shaped forgings as set forth in claim 1, characterized in that:
the conveying belt (102) is formed by splicing and connecting a plurality of conveying chain plates, and the fixed disc (201) is fixed on the conveying plates every 3-5 conveying plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920787410.3U CN210098283U (en) | 2019-05-28 | 2019-05-28 | Thick wall cake shape forging nondestructive test device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920787410.3U CN210098283U (en) | 2019-05-28 | 2019-05-28 | Thick wall cake shape forging nondestructive test device |
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| CN210098283U true CN210098283U (en) | 2020-02-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112474404A (en) * | 2021-01-12 | 2021-03-12 | 江苏南洋中京科技有限公司 | Screening device for forge piece raw material slot sawing machine |
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2019
- 2019-05-28 CN CN201920787410.3U patent/CN210098283U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112474404A (en) * | 2021-01-12 | 2021-03-12 | 江苏南洋中京科技有限公司 | Screening device for forge piece raw material slot sawing machine |
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