CN216174332U

CN216174332U - Corrugated pipe sorting device

Info

Publication number: CN216174332U
Application number: CN202122505439.8U
Authority: CN
Inventors: 郑君涛; 黄永生
Original assignee: Yiwu Huahai Technology Co ltd
Current assignee: Yiwu Huahai Technology Co ltd
Priority date: 2021-10-15
Filing date: 2021-10-15
Publication date: 2022-04-05
Anticipated expiration: 2031-10-15

Abstract

The utility model discloses a corrugated pipe sorting device, which has a simple structure, can continuously and automatically divide, detect and screen extruded corrugated pipes on line, integrates production, detection and sorting into a whole, and has high production efficiency, detection efficiency and detection precision A delivery zone.

Description

Corrugated pipe sorting device

Technical Field

The utility model relates to a corrugated pipe sorting device, in particular to a corrugated pipe sorting device which is simple in structure, can continuously and automatically divide, detect and screen extruded corrugated pipes on line and is high in detection efficiency and detection precision.

Background

The platform that current tubulose spare part was cut apart the back and generally adopts slope installation and rotation, and drive the part through two optical axes and carry forward, the platform is rotated again after artifical measuring and judging the spare part result, carry qualified and unqualified spare part respectively to different regions and deposit, the division of spare part during, detect and screen often need the periodic operation of multiple operation, the place area occupied is big, the storage and transportation cost is high, and owing to adopt artifical measuring, waste time and energy, detection efficiency and detection precision are low, can't be applicable to the modern production process.

Disclosure of Invention

The utility model mainly provides the corrugated pipe sorting device which is simple in structure, can continuously and automatically divide, detect and screen the extruded corrugated pipe on line, integrates production, detection and sorting into a whole, and is high in production efficiency, detection efficiency and detection precision, and the technical problems that in the prior art, the division, the detection and the screening of the corrugated pipe are usually required to be operated in multiple processes and stages, the storage and transportation cost is high, the manual detection efficiency and the detection precision are low and the like are solved.

The technical problem of the utility model is mainly solved by the following technical scheme: the utility model provides a bellows sorting device, includes bellows conveying mechanism and locates the cutting device of bellows conveying mechanism output, cutting device's output end is to connecting sorting mechanism, is equipped with letter sorting direction platform and the detection mechanism who is used for detecting bellows section index parameter in letter sorting mechanism, and detection mechanism passes through the control system electricity and links cutting device and letter sorting mechanism, and the bellows section that detects through detection mechanism leads to certified products conveying district or nonconforming article conveying district respectively through sorting mechanism. Cutting device and letter sorting mechanism dock on bellows conveying mechanism in proper order, can directly carry to cutting device through bellows conveying mechanism and carry out the segmentation cutting after the bellows is extruded, owing to be equipped with letter sorting direction platform and the detection mechanism who is used for detecting bellows section index parameter in the letter sorting mechanism, can carry out relevant index parameter to the bellows section after the cutting and detect, again according to testing result through letter sorting direction platform categorised depositing, carry out online continuous automatic segmentation to extruding the bellows, detect and the screening, collect the segmentation cutting of bellows, index parameter detects and selects letter sorting in an organic whole, the multiple operation continuous operation, time saving and labor saving, moreover, the steam generator is simple in structure, and is high in production efficiency, detection efficiency and detection precision, do benefit to the optimization modernization production process.

Preferably, the sorting mechanism comprises a rack butted at the output end of the cutting device, a triangular sorting guide platform is transversely and slidably connected above the bottom surface of the rack through an air cylinder, and a qualified product conveying area and an unqualified product conveying area are respectively arranged below two sides of the sorting guide platform. Triangle-shaped's letter sorting direction platform passes through cylinder lateral sliding connection on the bottom surface of frame, can remove through letter sorting direction platform's left and right sides, carries the qualified and nonconforming article of bellows section to appointed region respectively, realizes the letter sorting of qualified and nonconforming article, and wherein the cylinder is according to testing result information, through control system automatic control moving direction, and the inclined plane has the effect of direction about triangle-shaped's letter sorting direction platform formed, and the bellows section of being convenient for slides downwards along the inclined plane that corresponds.

More preferably, the bottom surfaces of the non-defective product conveying area and the defective product conveying area are provided with a sorting conveyor belt, respectively. The classified conveying belt is used for conveying qualified products and unqualified products outwards, and time and labor are saved.

Preferably, the detection mechanism comprises a support plate horizontally supported below the corrugated pipe section, a pressure sensor is arranged on the bottom surface of the support plate, the inner side end of the support plate is rotatably connected to the sorting mechanism, the outer side end of the support plate is connected to a driving mechanism capable of driving the support plate to overturn downwards, and the pressure sensor and the driving mechanism are both electrically connected to the control system. The pressure sensor is used for detecting the weight of the corrugated pipe section, the supporting plate is connected to the driving mechanism in a rotating mode, after the corrugated pipe section is detected, the control system can automatically control the supporting plate to overturn downwards according to detection information, and the corrugated pipe section on the supporting plate can slide downwards to the sorting guide platform to be sorted.

Preferably, the distance measuring sensor is hung on the sorting mechanism corresponding to the upper part of the corrugated pipe section through a screw rod, and the distance measuring sensor is electrically connected to the control system and controls the cutting device to perform cutting operation through the control system. The distance measuring sensor is hung on the screw rod (the screw rod can be replaced by the scale polished rod), the end face position of the corrugated pipe section can be automatically identified through the distance measuring sensor, the length of the corrugated pipe section is determined, the detection information is conveyed to the control system, the cutting device is controlled by the control system to perform cutting operation, continuous automatic cutting is further achieved, the position of the distance measuring sensor can be freely and automatically or manually adjusted through rotation of the screw rod or the scale polished rod according to the length setting of the corrugated pipe section in production, and adjustment is convenient.

Preferably, the cutting device comprises a box body and a speed reducing motor arranged in the box body, an arc-shaped blade for cutting the extruded corrugated pipe is mounted on an output shaft of the speed reducing motor, and the speed reducing motor is electrically connected to the control system. The arc-shaped blade is driven to rotate by the speed reducing motor, the cutting speed is high, the torque is large, and the cutting section is smooth.

More preferably, a cutting baffle is arranged on the bottom surface of the box body opposite to the rotating-out direction of the arc-shaped blade, and the cutting baffle is axially and slidably connected to the bottom surface of the box body. The arc-shaped blade and the cutting baffle form a shear type cutting state, deformation in the corrugated pipe cutting process is avoided to a certain extent, transverse deviation of the corrugated pipe caused by cutting is prevented, and cutting precision and reliability of follow-up generation are guaranteed.

Preferably, the corrugated pipe conveying mechanism comprises a left horizontal pattern shaft and a right horizontal pattern shaft which rotate in the same direction, the extruded corrugated pipe is axially supported between the left horizontal pattern shaft and the right horizontal pattern shaft, a pipe diameter detection telescopic pressing wheel is suspended above the corrugated pipe, the pipe diameter detection telescopic pressing wheel is electrically connected with a control system, and the control system controls the rotating speed of the left horizontal pattern shaft and the rotating speed of the right horizontal pattern shaft in real time according to detection information of the pipe diameter detection telescopic pressing wheel. The extrusion corrugated pipe is clamped between a left horizontal patterned shaft and a right horizontal patterned shaft, the left horizontal patterned shaft and the right horizontal patterned shaft rotate in the same direction and drive the extrusion corrugated pipe to output outwards through the patterned patterns on the surfaces of the left horizontal patterned shaft and the right horizontal patterned shaft, the pipe diameter detection telescopic pinch roller is hoisted above the extrusion corrugated pipe, the diameter of the extrusion corrugated pipe can be detected in real time by the pipe diameter detection telescopic pinch roller, pipe diameter detection information is transmitted to a control system in real time, the control system controls the rotating speeds of the left horizontal patterned shaft and the right horizontal patterned shaft according to the detection value of the extrusion corrugated pipe, when the detection value is smaller than a set value, the rotating speeds of the left horizontal patterned shaft and the right horizontal patterned shaft are reduced, when the detection value is larger than the set value, the rotating speeds of the left horizontal patterned shaft and the right horizontal patterned shaft are increased, and measures such as shutdown alarm and the like are executed when the upper limit early warning value and the lower limit early warning value are exceeded. Simple structure, real-time detection, labour saving and time saving, detection efficiency and detection precision are high, have guaranteed the product quality who extrudes the bellows.

Therefore, the corrugated pipe sorting device has the following advantages:

1) accurate measurement control of the weight, the length, the thread pitch, the pipe diameter and the like of the corrugated pipe section is realized;

2) the quick adjustment of different machining standards of the corrugated pipe is realized, and the universality is good;

3) the method integrates the segmented cutting, index parameter detection and screening sorting of the corrugated pipe, and multi-process continuous operation is time-saving and labor-saving;

4) the corrugated pipe sections are automatically screened and classified through the triangular sorting guide platform, and the method is simple and convenient.

Description of the drawings:

FIG. 1 is a schematic structural view of a corrugated pipe sorting device according to the present invention;

FIG. 2 is a cross-sectional view A-A shown in FIG. 1;

FIG. 3 is a cross-sectional view of the cutting device of the present invention;

FIG. 4 is a cross-sectional view of another aspect of the cutting device of the present invention;

fig. 5 is a sectional view of the bellows feed mechanism of the present invention.

The specific implementation mode is as follows:

the technical scheme of the utility model is further specifically described by the following embodiments and the accompanying drawings.

Example (b):

as shown in fig. 1, the corrugated pipe sorting device of the present invention comprises a corrugated pipe conveying mechanism 1 and a cutting device 2 located at the output end of the corrugated pipe conveying mechanism 1, the output end of the cutting device 2 is connected to a sorting mechanism 3, as shown in fig. 5, wherein the conveying mechanism 1 comprises a left horizontal patterned shaft 11 and a right horizontal patterned shaft 12 rotating in the same direction, the left horizontal patterned shaft 11 and the right horizontal patterned shaft 12 are completely the same in size and shape and are arranged in parallel on the same horizontal plane, both are respectively connected to the output shaft of a motor to keep synchronous rotation, the extruded corrugated pipe 13 is supported between the left horizontal patterned shaft 11 and the right horizontal patterned shaft 12 along the axial direction after being extruded, the gap between the left horizontal patterned shaft 11 and the right horizontal patterned shaft 12 is smaller than the diameter of the corrugated pipe 13, a pipe diameter detection telescopic pinch roller 14 is suspended above the corrugated pipe 13, the pipe diameter detection telescopic pinch roller 14 comprises a measurement pinch roller elastically rolled on the corrugated pipe 13, the measuring pinch roller is connected to one end of the telescopic guide rod, the other end of the telescopic guide rod extends upwards to be connected with the sensor, the sensor and the motor are electrically connected to the control system, the pinch roller is suspended above the extrusion corrugated pipe 3 corresponding to the front side of the pipe diameter detecting telescopic pinch roller 14, the pinch roller elastically rolls and is pressed on the corrugated pipe 13, pipe diameter detection information of the pipe diameter detecting device 4 is transmitted to the control system in real time, and the control system adjusts and controls the rotating speed of the left horizontal patterned shaft 1 and the rotating speed of the right horizontal patterned shaft 2 in real time according to the pipe diameter detection information. As shown in fig. 3 and 4, the cutting device 2 includes a square box 21 and a speed reducing motor 22 disposed in the box 21, the speed reducing motor 22 is electrically connected to the control system, an arc blade 23 for cutting the extruded corrugated tube 13 is mounted on an output shaft of the speed reducing motor 22, a cutting baffle 24 is vertically mounted on a bottom surface of the box 21 opposite to a rotating direction of the arc blade 23, an open slot is formed in a middle portion of the cutting baffle 24, an outer side of the corrugated tube 13 abuts against an inner side surface of the cutting baffle 24, the arc blade 23 penetrates through the open slot in the middle portion of the cutting baffle 24 after cutting the corrugated tube 13, the cut corrugated tube 13 forms a corrugated tube section 5, in order to adjust a position of the arc blade 23, the cutting baffle 24 is axially slidably connected to the bottom surface of the box 21 through a mutually matched slide rail and slide groove, as shown in fig. 2, the sorting mechanism 3 includes a frame 31 butt-connected to the box 21 corresponding to an output end of the cutting device 2, a sorting guide platform 4 is connected above the bottom surface of a frame 31 through an air cylinder 32 in a transverse sliding manner, the cross section of the sorting guide platform 4 is in an isosceles triangle shape, the air cylinder 32 is positioned on the bottom surface of the sorting guide platform 4, a qualified product conveying area 7 and a unqualified product conveying area 8 are formed below two sides of the sorting guide platform 4, a classification conveying belt 9 is respectively arranged on the bottom surfaces of the qualified product conveying area 7 and the unqualified product conveying area 8, a detection mechanism for detecting index parameters of a corrugated pipe section 5 is also arranged in the sorting mechanism 3, the detection mechanism comprises a supporting plate 61 horizontally supported below the corrugated pipe section 5, a pressure sensor 62 is arranged on the bottom surface of the supporting plate 61, the inner end of the supporting plate 61 is rotatably connected on the inner side wall surface of the frame 31, the outer end of the supporting plate is connected with a driving mechanism 63 (a driving motor in the embodiment) capable of driving the supporting plate to overturn downwards, and the pressure sensor 62 and the driving mechanism 63 are both electrically connected on a control system, a distance measuring sensor 65 is also hung in the corresponding frame 31 above the corrugated pipe section 5 through a screw rod 64, and the distance measuring sensor 65 is also electrically connected to the control system and controls the cutting device 2 to perform the cutting operation through the control system. The detection mechanism is electrically connected with the cutting device 2 and the sorting mechanism 3 through the control system, and the corrugated pipe section 5 detected by the detection mechanism is respectively led into the qualified product conveying area 7 or the unqualified product conveying area 8 through the sorting mechanism 3.

The specific embodiments described herein are merely illustrative of the principles of the utility model. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the utility model as defined in the appended claims.

Claims

1. The utility model provides a bellows sorting device, includes bellows conveying mechanism (1) and locates cutting device (2) of bellows conveying mechanism (1) output, its characterized in that: the output end of the cutting device (2) is connected with the sorting mechanism (3), the sorting mechanism (3) is provided with a sorting guide platform (4) and a detection mechanism for detecting index parameters of the corrugated pipe section (5), the detection mechanism is electrically connected with the cutting device (2) and the sorting mechanism (3) through a control system, and the corrugated pipe section (5) detected by the detection mechanism is respectively led into the qualified product conveying area (7) or the unqualified product conveying area (8) through the sorting mechanism (3).

2. The bellows sorter of claim 1, wherein: the sorting mechanism (3) comprises a rack (31) which is in butt joint with the output end of the cutting device (2), a triangular sorting guide platform (4) is connected above the bottom surface of the rack (31) through a cylinder (32) in a transverse sliding mode, and qualified product conveying areas (7) and unqualified product conveying areas (8) are respectively arranged below two sides of the sorting guide platform (4).

3. The bellows sorter according to claim 2, wherein: and the bottom surfaces of the qualified product conveying area (7) and the unqualified product conveying area (8) are respectively provided with a classification conveyor belt (9).

4. The bellows sorter of claim 1, wherein: the detection mechanism comprises a supporting plate (61) horizontally supported below the corrugated pipe section (5), a pressure sensor (62) is arranged on the bottom surface of the supporting plate (61), the inner side end of the supporting plate (61) is rotatably connected to the sorting mechanism (3), the outer side end of the supporting plate is connected to a driving mechanism (63) capable of driving the supporting plate to overturn downwards, and the pressure sensor (62) and the driving mechanism (63) are electrically connected to a control system.

5. The bellows sorter of claim 1, wherein: and a distance measuring sensor (65) is hung on the corresponding sorting mechanism (3) above the corrugated pipe section (5) through a screw rod (64), and the distance measuring sensor (65) is electrically connected on a control system and controls the cutting device (2) to execute cutting operation through the control system.

6. The bellows sorter of claim 1, wherein: the cutting device (2) comprises a box body (21) and a speed reducing motor (22) arranged in the box body (21), an arc-shaped blade (23) used for cutting the extruded corrugated pipe (13) is arranged on an output shaft of the speed reducing motor (22), and the speed reducing motor (22) is electrically connected to a control system.

7. The bellows sorter of claim 6, wherein: and a cutting baffle (24) is arranged on the bottom surface of the box body (21) opposite to the rotating-out direction of the arc-shaped blade (23), and the cutting baffle (24) is axially and slidably connected to the bottom surface of the box body (21).

8. The bellows sorter of claim 1, wherein: bellows conveying mechanism (1) is including horizontal decorative pattern axle (11) in the left side and horizontal decorative pattern axle (12) in the right side of syntropy rotation, bellows (13) of extruding are along axial support between horizontal decorative pattern axle (11) in the left side and horizontal decorative pattern axle (12) in the right side, hang pipe diameter detection flexible pinch roller (14) in the top of bellows (13), control system is being connected to pipe diameter detection flexible pinch roller (14) electricity, control system detects the rotational speed of horizontal decorative pattern axle (11) in the left side and horizontal decorative pattern axle (12) of detection information real time control of flexible pinch roller (14) according to the pipe diameter.