技术解决方案Technical solutions
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种纺织物传送智能分析报警设备,通过第一水平移动机构和第二水平移动机构的设置可以对输送机构上的各个位置的纺织品进行检测;通过设置两个检测探头可以有效的降低检测误差;当两个检测探头均检测出纺织品为残次品时,高度调整机构调整夹具的高度,然后通过夹具对残次品的纺织物进行夹取,将夹取的残次品送到收纳箱内,并通过灯光报警器报警,提醒工作人员前来处理,及时处理残次品,避免了残次品的堆积。The purpose of the present invention is to solve the shortcomings in the prior art, and proposes an intelligent analysis and alarm device for textile transmission. Through the arrangement of the first horizontal movement mechanism and the second horizontal movement mechanism, various positions on the conveying mechanism can be adjusted. Detection of textiles; two detection probes can effectively reduce the detection error; when the two detection probes detect textiles as defective products, the height adjustment mechanism adjusts the height of the fixture, and then the defective textile Carry out the clamping and picking of the defective products, and send the clamped defective products to the storage box, and give an alarm through the light alarm to remind the staff to come to deal with, and deal with the defective products in time to avoid the accumulation of defective products.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above objectives, the present invention adopts the following technical solutions:
一种纺织物传送智能分析报警设备,包括输送机构,所述输送机构的上端固定连接有两个支撑杆,两个所述支撑杆之间固定连接有第一水平移动装置,所述第一水平移动装置上安装有与第一水平移动装置移动方向垂直的第二水平移动装置,所述第二水平移动装置的下端固定连接有高度调整装置,所述高度调整装置的下端安装有夹具,其中一个所述支撑杆的侧壁固定连接有控制器,所述控制器内设置有主控模块,所述控制器的上端安装有灯光报警器,所述夹具的上方设置有两个检测探头,所述输送机构的侧壁还设置有用于收集次品的收纳箱。An intelligent analysis and alarm equipment for textile transmission, comprising a conveying mechanism, two support rods are fixedly connected to the upper end of the conveying mechanism, and a first horizontal moving device is fixedly connected between the two support rods. A second horizontal moving device perpendicular to the moving direction of the first horizontal moving device is installed on the moving device, a height adjusting device is fixedly connected to the lower end of the second horizontal moving device, a clamp is installed at the lower end of the height adjusting device, one of which is The side wall of the support rod is fixedly connected with a controller, a main control module is arranged in the controller, a light alarm is installed at the upper end of the controller, and two detection probes are arranged above the clamp. The side wall of the conveying mechanism is also provided with a storage box for collecting defective products.
优选地,所述第一水平移动装置包括固定连接在两个所述支撑杆上端的第一横板,所述第一横板的下端开设有第一滑槽,所述第一横板的侧壁固定连接有第一驱动电机,所述第一驱动电机的输出轴贯穿第一横板的侧壁并固定连接有第一螺纹杆,所述第一螺纹杆上螺纹连接有可在第一滑槽内滑动的第一滑块。Preferably, the first horizontal moving device includes a first horizontal plate fixedly connected to the upper ends of the two supporting rods, a first sliding groove is provided at the lower end of the first horizontal plate, and a side of the first horizontal plate The wall is fixedly connected with a first drive motor, and the output shaft of the first drive motor penetrates the side wall of the first horizontal plate and is fixedly connected with a first threaded rod. The first slider sliding in the groove.
优选地,所述第二水平移动装置包括固定连接在第一滑块侧壁上的第二驱动电机,所述第一滑块的下端开设有第二滑槽,所述第二驱动电机的输出轴贯穿第一滑块的侧壁并固定连接有第二螺纹杆,所述第二螺纹杆上螺纹连接有可在第二滑槽内滑动的第二滑块。Preferably, the second horizontal moving device includes a second driving motor fixedly connected to the side wall of the first sliding block, a second sliding groove is opened at the lower end of the first sliding block, and the output of the second driving motor is The shaft penetrates the side wall of the first sliding block and is fixedly connected with a second threaded rod, and the second threaded rod is threadedly connected with a second sliding block that can slide in the second sliding groove.
优选地,所述高度调整装置包括固定连接在第二滑块下端的竖杆,所述竖杆的侧壁开设有装置腔,所述竖杆的下端贯穿设置有与装置腔连通的圆腔,所述圆腔内转动连接有圆筒,所述圆筒位于装置腔内的一端固定连接有第一锥齿轮,所述竖杆的侧壁固定连接有第三驱动电机,所述第三驱动电机的输出轴贯穿竖杆的侧壁并固定连接有与第一锥齿轮啮合的第二锥齿轮,所述圆筒内螺纹连接有第三螺纹杆,所述第三螺纹杆的下端固定在夹具上。Preferably, the height adjustment device includes a vertical rod fixedly connected to the lower end of the second sliding block, a device cavity is opened on the side wall of the vertical rod, and a circular cavity communicating with the device cavity is penetrated through the lower end of the vertical rod, A cylinder is rotatably connected in the circular cavity, one end of the cylinder located in the device cavity is fixedly connected with a first bevel gear, and the side wall of the vertical rod is fixedly connected with a third drive motor, the third drive motor The output shaft penetrates the side wall of the vertical rod and is fixedly connected with a second bevel gear meshing with the first bevel gear, the inner thread of the cylinder is connected with a third threaded rod, and the lower end of the third threaded rod is fixed on the clamp .
优选地,所述主控模块电连接有报警模块、驱动模块、夹取模块和检测模块,所述驱动模块用于驱动各个部件的运作,所述报警模块用于在检测到残次品时发出警报,所述夹取模块用于在检测到残次品时对残次品进行夹取,所述检测模块用于对输送机构上的纺织物进行检测。Preferably, the main control module is electrically connected with an alarm module, a drive module, a clamping module and a detection module, the drive module is used to drive the operation of each component, and the alarm module is used to send out when a defective product is detected. Alarm, the clamping module is used for clamping the defective product when the defective product is detected, and the detection module is used for detecting the textile on the conveying mechanism.
优选地,所述驱动模块为第一驱动电机、第二驱动电机和第三驱动电机。Preferably, the driving module is a first driving motor, a second driving motor, and a third driving motor.
优选地,所述报警模块包括警灯和警铃,所述警灯通过灯光提醒,所述警铃通过铃声提醒。Preferably, the alarm module includes a warning light and a warning bell, the warning light is reminded by a light, and the warning bell is reminded by a bell.
优选地,所述检测模块包括第一检测探头和第二检测探头,所述第一检测探头用于对纺织物进行初次检测,所述第二检测探头用于对纺织物进行再次检测。Preferably, the detection module includes a first detection probe and a second detection probe, the first detection probe is used for initial detection of the textile, and the second detection probe is used for the second detection of the textile.
有益效果Beneficial effect
本发明具有以下有益效果:The present invention has the following beneficial effects:
1、第一水平移动机构和第二水平移动机构的设置可以对输送机构上的各个位置的纺织品进行检测;1. The arrangement of the first horizontal movement mechanism and the second horizontal movement mechanism can detect textiles at various positions on the conveying mechanism;
2、通过设置两个检测探头可以有效的降低检测误差;2. The detection error can be effectively reduced by setting two detection probes;
3、当两个检测探头均检测出纺织品为残次品时,高度调整机构调整夹具的高度,然后通过夹具对残次品的纺织物进行夹取,将夹取的残次品送到收纳箱内,并通过灯光报警器报警,提醒工作人员前来处理,及时处理残次品,避免了残次品的堆积。3. When the two detection probes both detect that the textile is defective, the height adjustment mechanism adjusts the height of the clamp, and then the defective textile is clamped through the clamp, and the clamped defective product is sent to the storage box Inside, and through the light alarm to alarm, remind the staff to come to deal with, deal with the defective products in time, avoid the accumulation of defective products.
附图说明Description of the drawings
图1为本发明提出的一种纺织物传送智能分析报警设备的结构示意图;Figure 1 is a schematic diagram of the structure of a textile transmission intelligent analysis alarm device proposed by the present invention;
图2为本发明提出的一种纺织物传送智能分析报警设备第二水平调整装置的结构示意图;2 is a schematic structural diagram of a second level adjustment device of a textile transmission intelligent analysis alarm device proposed by the present invention;
图3为本发明提出的一种纺织物传送智能分析报警设备的系统框图;Figure 3 is a system block diagram of a textile transmission intelligent analysis alarm device proposed by the present invention;
图4为本发明提出的一种纺织物传送智能分析报警设备驱动模块的系统框图;Fig. 4 is a system block diagram of a driving module of a textile transmission intelligent analysis alarm device proposed by the present invention;
图5为本发明提出的一种纺织物传送智能分析报警设备报警模块的系统框图;Figure 5 is a system block diagram of an alarm module of a textile transmission intelligent analysis alarm device proposed by the present invention;
图6为本发明提出的一种纺织物传送智能分析报警设备检测模块的系统框图。Fig. 6 is a system block diagram of a detection module of a textile transmission intelligent analysis alarm device proposed by the present invention.
图中:1输送机构、2控制器、3灯光报警器、4第一横板、5支撑杆、6第一驱动电机、7第一滑槽、8第一螺纹杆、9第一滑块、10第二滑块、11第二螺纹杆、12竖杆、13装置腔、14第三驱动电机、15第二锥齿轮、16第一锥齿轮、17圆筒、18第三螺纹杆、19检测探头、20夹具、21收纳箱、22第二驱动电机。In the picture: 1 conveying mechanism, 2 controller, 3 light alarm, 4 first horizontal plate, 5 support rod, 6 first drive motor, 7 first chute, 8 first threaded rod, 9 first slider, 10 second slider, 11 second threaded rod, 12 vertical rod, 13 device cavity, 14 third drive motor, 15 second bevel gear, 16 first bevel gear, 17 cylinder, 18 third threaded rod, 19 detection Probe, 20 clamps, 21 storage box, 22 second drive motor.
本发明的实施方式Embodiments of the present invention
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施的限制。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, many specific details are explained in order to fully understand the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present invention. Therefore, the present invention is not limited by the specific implementation disclosed below.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or a central element may also be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or an intermediate element may be present at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only, and are not meant to be the only embodiments.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the technical field of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The term "and/or" as used herein includes any and all combinations of one or more related listed items.
参照图1-6,一种纺织物传送智能分析报警设备,包括输送机构1,输送机构1的上端固定连接有两个支撑杆5,两个支撑杆5之间固定连接有第一水平移动装置,第一水平移动装置包括固定连接在两个支撑杆5上端的第一横板4,第一横板4的下端开设有第一滑槽7,第一横板4的侧壁固定连接有第一驱动电机6,第一驱动电机6的输出轴贯穿第一横板4的侧壁并固定连接有第一螺纹杆8,第一螺纹杆8上螺纹连接有可在第一滑槽7内滑动的第一滑块9,第一驱动电机6转动带动第一螺纹杆8转动,第一螺纹杆8转动带动与之螺纹连接的第一滑块9移动,进而使夹具20沿输送机构1输送方向移动。Refer to Figures 1-6, an intelligent analysis and alarm equipment for textile transmission, including a conveying mechanism 1. The upper end of the conveying mechanism 1 is fixedly connected with two supporting rods 5, and a first horizontal moving device is fixedly connected between the two supporting rods 5 , The first horizontal moving device includes a first horizontal plate 4 fixedly connected to the upper ends of the two support rods 5, the lower end of the first horizontal plate 4 is provided with a first chute 7, and the side wall of the first horizontal plate 4 is fixedly connected with a A drive motor 6. The output shaft of the first drive motor 6 penetrates the side wall of the first horizontal plate 4 and is fixedly connected with a first threaded rod 8. The first threaded rod 8 is threadedly connected to slide in the first sliding groove 7 The first sliding block 9 of the first drive motor 6 rotates to drive the first threaded rod 8 to rotate, and the first threaded rod 8 rotates to drive the first sliding block 9 threaded with it to move, thereby causing the clamp 20 to move along the conveying direction of the conveying mechanism 1. move.
第一水平移动装置上安装有与第一水平移动装置移动方向垂直的第二水平移动装置,第二水平移动装置包括固定连接在第一滑块9侧壁上的第二驱动电机22,第一滑块9的下端开设有第二滑槽,第二驱动电机22的输出轴贯穿第一滑块9的侧壁并固定连接有第二螺纹杆11,第二螺纹杆11上螺纹连接有可在第二滑槽内滑动的第二滑块10,第二驱动电机22转动带动与之输出轴固定连接的第二螺纹杆11转动,第二螺纹杆11转动带动与之螺纹连接的第二滑块10移动,进而带动夹具20沿着输送机构1输送方向的垂直方向进行移动。A second horizontal moving device perpendicular to the moving direction of the first horizontal moving device is installed on the first horizontal moving device. The second horizontal moving device includes a second drive motor 22 fixedly connected to the side wall of the first sliding block 9. The lower end of the sliding block 9 is provided with a second sliding groove. The output shaft of the second drive motor 22 penetrates the side wall of the first sliding block 9 and is fixedly connected with a second threaded rod 11. The second sliding block 10 sliding in the second sliding groove, the second driving motor 22 rotates to drive the second threaded rod 11 fixedly connected to the output shaft to rotate, and the second threaded rod 11 rotates to drive the second sliding block threaded to it 10 moves, thereby driving the clamp 20 to move along the vertical direction of the conveying direction of the conveying mechanism 1.
第二水平移动装置的下端固定连接有高度调整装置,高度调整装置的下端安装有夹具20,其中一个支撑杆5的侧壁固定连接有控制器2,控制器2内设置有主控模块,控制器2的上端安装有灯光报警器3,夹具20的上方设置有两个检测探头19,所述输送机构1的侧壁还设置有用于收集次品的收纳箱21,次品收纳箱21位于输送机构1的两侧,并且收纳箱21设置有多个,被挑选出的残次品可以就近的放入到收纳箱内。The lower end of the second horizontal moving device is fixedly connected with a height adjustment device, and a clamp 20 is installed on the lower end of the height adjustment device. The upper end of the device 2 is equipped with a light alarm 3, two detection probes 19 are arranged above the clamp 20, and the side wall of the conveying mechanism 1 is also provided with a storage box 21 for collecting inferior products. There are a plurality of storage boxes 21 on both sides of the mechanism 1, and the selected defective products can be placed in the storage box nearby.
第一水平移动机构和第二水平移动机构的设置可以对输送机构1上的各个位置的纺织品进行检测。The arrangement of the first horizontal movement mechanism and the second horizontal movement mechanism can detect textiles at various positions on the conveying mechanism 1.
当两个检测探头19均检测出纺织品为残次品时,高度调整机构调整夹具20的高度,然后通过夹具20对残次品的纺织物进行夹取,将夹取的残次品送到收纳箱21内,并通过灯光报警器3报警,提醒工作人员前来处理,及时处理残次品,避免了残次品的堆积。When the two detection probes 19 both detect that the textile is defective, the height adjustment mechanism adjusts the height of the clamp 20, and then the defective textile is clamped by the clamp 20, and the clamped defective textile is sent to the storage Inside the box 21, an alarm is given through the light alarm 3 to remind the staff to come to deal with it, and deal with the defective products in time to avoid the accumulation of defective products.
通过设置两个检测探头19可以有效的降低检测误差。By providing two detection probes 19, the detection error can be effectively reduced.
主控模块电连接有报警模块、驱动模块、夹取模块和检测模块,驱动模块用于驱动各个部件的运作,报警模块用于在检测到残次品时发出警报,夹取模块用于在检测到残次品时对残次品进行夹取,检测模块用于对输送机构1上的纺织物进行检测。The main control module is electrically connected with an alarm module, a drive module, a clamping module and a detection module. The drive module is used to drive the operation of each component. The alarm module is used to issue an alarm when defective products are detected. The clamping module is used to detect When the defective product is reached, the defective product is clamped, and the detection module is used to detect the textile on the conveying mechanism 1.
驱动模块为第一驱动电机6、第二驱动电机22和第三驱动电机14。The driving modules are a first driving motor 6, a second driving motor 22 and a third driving motor 14.
报警模块包括警灯和警铃,警灯通过灯光提醒,警铃通过铃声提醒,采用声音和发光共同来提醒工作人员,可让工作人员及时发现警报。The alarm module includes warning lights and alarm bells. The warning lights are reminded by lights, and the alarm bells are reminded by bells. The sound and light are used to remind the staff, so that the staff can find the alarm in time.
检测模块包括第一检测探头和第二检测探头,第一检测探头用于对纺织物进行初次检测,第二检测探头用于对纺织物进行再次检测,通过设置两个检测探头可以有效的降低检测误差。The detection module includes a first detection probe and a second detection probe. The first detection probe is used for the initial detection of the textile, and the second detection probe is used for the second detection of the textile. The detection can be effectively reduced by setting two detection probes. error.
本发明的工作原理为:The working principle of the present invention is:
该分析报警设备在工作时,输送机构1对纺织品进行输送,在输送的过程中,检测探头19对输送机构上的纺织物进行检测,第一水平移动机构和第二水平移动机构的设置可以对输送机构1上的各个位置的纺织品进行检测,通过设置两个检测探头19可以有效的降低检测误差,当两个检测探头19均检测出纺织品为残次品时,高度调整机构调整夹具20的高度,然后通过夹具20对残次品的纺织物进行夹取,将夹取的残次品送到收纳箱21内,并通过灯光报警器3报警,提醒工作人员前来处理。When the analysis alarm equipment is working, the conveying mechanism 1 conveys the textiles. During the conveying process, the detection probe 19 detects the textiles on the conveying mechanism. The settings of the first horizontal movement mechanism and the second horizontal movement mechanism can be adjusted to The textiles at various positions on the conveying mechanism 1 are inspected. Two inspection probes 19 can effectively reduce the inspection error. When the two inspection probes 19 both detect that the textiles are defective products, the height adjustment mechanism adjusts the height of the clamp 20 Then, the defective textiles are clamped by the clamp 20, and the clamped defective textiles are sent to the storage box 21, and the light alarm 3 is used to alarm to remind the staff to come and deal with it.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Anyone familiar with the technical field within the technical scope disclosed by the present invention, according to the technical solution of the present invention The equivalent replacement or change of the inventive concept thereof shall all fall within the protection scope of the present invention.