CN112466662A - Automatic production equipment for transformer winding of power system - Google Patents
Automatic production equipment for transformer winding of power system Download PDFInfo
- Publication number
- CN112466662A CN112466662A CN202011204987.0A CN202011204987A CN112466662A CN 112466662 A CN112466662 A CN 112466662A CN 202011204987 A CN202011204987 A CN 202011204987A CN 112466662 A CN112466662 A CN 112466662A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
Abstract
The invention discloses an automatic production device for a transformer winding of a power system, which comprises a base and fixed plates, wherein the top of the base is symmetrically fixed with two fixed plates, a winding assembly is arranged between the two fixed plates at the top of the base, an unwinding roller is arranged at the top of the fixed plates, a winding wire is wound on the surface of the unwinding roller, the winding wire is wound on the surface of the winding assembly, a clamping mechanism capable of driving the winding assembly to rotate and wind is arranged at the position, corresponding to the winding assembly, at the top of the base, the clamping mechanism is in transmission connection with the winding assembly, a lifting mechanism capable of moving up and down is arranged inside the fixed plates, the automatic production device for the transformer winding of the power system realizes the stable clamping effect on the winding assembly under the action of the clamping mechanism, and realizes the smoothness of the winding process of the winding assembly and the winding wire under the action of the lifting mechanism and the wire clamping mechanism, and knots are not easily formed.
Description
Technical Field
The invention relates to the technical field of transformer winding production, in particular to automatic production equipment for a transformer winding of a power system.
Background
The power transformer produced in China basically has only one structural type, namely a core type transformer, so that the windings all adopt a concentric structure. The concentric winding is that on any cross section of the iron core column, the winding is sleeved outside the iron core column by the same cylindrical wire. The low voltage winding is generally always placed inside close to the core and the high voltage winding is placed outside. Certain insulation gaps and heat dissipation channels (oil passages) are required to be reserved between the high-voltage winding and the low-voltage winding and between the low-voltage winding and the iron core column and are separated by insulation paper board cylinders.
The existing winding mode is complicated and troublesome, the direction and the distance of the winding are required to be manually intervened and controlled, and the efficiency of the winding is influenced.
Disclosure of Invention
The invention aims to provide automatic production equipment for a transformer winding of a power system, which is convenient for automatically winding after being clamped and fixed, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an automatic production facility of power system transformer winding, includes base and fixed plate, base top symmetry is fixed with two fixed plates, and the base top is located and is equipped with between two fixed plates around the subassembly, the fixed plate top is equipped with unreels the roller, and unreels the roller and around having connected winding wire on the surface, winding wire connects around on the subassembly surface, the base top corresponds the position around the subassembly and is equipped with and can drives winding piece and rotate wire-wound fixture, and fixture with be connected for the transmission around the subassembly, the inside elevating system who is equipped with liftable and removes of fixed plate, and the elevating system bottom is equipped with can carry out the fixed thread tension mechanism of centre gripping to winding wire head one end, and thread tension mechanism is connected for the transmission with fixture.
Preferably, elevating system includes sealed shell, second motor, spout, threaded rod, slide bar and movable plate, the spout has all been seted up to the fixed plate inside, base one side fixed plate top is fixed with the sealed shell, and the inside fixed mounting of sealed shell has the second motor, the one end of threaded rod is fixed to second motor output, and the other end of threaded rod penetrates inside the spout and rotates through pivot and spout to be connected, fixed plate opposite side fixed plate is located the inside slide bar that is fixed with of spout, the threaded rod meshes the one end that has cup jointed the movable plate on the surface, and the other end and the slide bar of movable plate cup joint for sliding.
Preferably, the clamping mechanism comprises a packaging shell, a first motor, a fixed disk, a rotating frame, rotating frames, mounting plates and rollers, the fixed disk is fixed at the top of the base, the top of the fixed disk is connected with the rotating frame in a rotating mode around an outer ring of the component, the rotating frame is connected with three rotating frames in an equidistance rotating mode, the rotating frame rotating shaft at one side of the top of the fixed disk is fixed with the packaging shell, the first motor is fixedly mounted inside the packaging shell, the output end of the first motor is fixedly connected with the rotating frame and the rotating shaft of the fixed disk, one end of the rotating frame is rotatably connected with the fixed disk through a rotating shaft, the mounting plates are symmetrically fixed at the other end of the rotating frame, the rollers are rotatably connected between the mounting plates, the micro motor is fixedly mounted inside the mounting plates, the output end of, one end of the winding wire penetrates out of the rotating frame.
Preferably, the wire clamping mechanism comprises a sliding rail, a pulley, a connecting block, a bidirectional thread rotating rod and a clamp, the sliding rail is arranged on the surface of the bottom of the movable plate, the pulley is connected inside the sliding rail in a sliding mode, one side, far away from the movable plate, of the pulley is connected with the connecting block through a rotating shaft in a rotating mode, the bidirectional thread rotating rod is connected inside the connecting block in a rotating mode, the clamp is sleeved on the surface of the bidirectional thread rotating rod in a symmetrical meshing mode, and the bottom of the clamp penetrates out of the connecting block to be in.
Preferably, two sides of the pulley are symmetrically and rotatably connected with two inner wheels through connecting plates, inner rails are arranged in the movable plate corresponding to the positions of the inner wheels, and the inner wheels are in sliding connection with the inner rails.
Preferably, the unwinding roller is internally and rotatably connected with a fixed column, one end of the fixed column is fixedly connected with the sealing shell, the other end of the fixed column is fixedly connected with the top of a fixed plate far away from one end of the sealing shell, the surface of the movable plate is provided with a through hole, and the winding wire is in sliding insertion connection with the through hole.
Compared with the prior art, the invention has the beneficial effects that:
when the device is used, a winding piece is placed in the rotating frame, the first motor is started, the first motor rotates to drive the rotating frames and the rotating frame to rotate, so that the three rotating frames simultaneously rotate to clamp the winding assembly under the action of transmission, after the clamping is stable, the micro motor is started, the micro motor drives the roller to rotate to extrude the winding assembly and simultaneously drive the winding piece to rotate, so that the winding wire is wound on the surface of the winding piece, the second motor is started, the second motor rotates to drive the threaded rod to rotate, so that the moving plate turns along the threaded rod, the moving plate vertically moves under the auxiliary sliding action of the sliding chute and the sliding rod, one end of the winding wire is placed between the two clamps, the bidirectional threaded rotating rod is rotated, so that the clamps clamp one end of the winding wire, and the connecting block is under the action of the pulley while the winding assembly rotates and winds under the action of the roller, the winding assembly and the winding wire are wound and connected smoothly under the action of the lifting mechanism and the wire clamping mechanism, and knotting is not easy to form.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a clamping mechanism according to the present invention;
FIG. 3 is a schematic structural view of a wire clamping mechanism according to the present invention;
fig. 4 is a schematic view of a connection structure of the slide rail and the inner rail according to the present invention.
In the figure: 1. a base; 2. a clamping mechanism; 21. packaging the shell; 22. a first motor; 23. fixing the disc; 24. rotating the frame; 25. a rotating frame; 26. mounting a plate; 261. a micro motor; 27. a roller; 3. a winding assembly; 4. a fixing plate; 5. fixing a column; 6. unwinding rollers; 61. a winding wire; 7. a lifting mechanism; 71. sealing the shell; 72. a second motor; 73. a chute; 74. a threaded rod; 75. a slide bar; 76. moving the plate; 761. a through hole; 8. a wire clamping mechanism; 81. a slide rail; 811. an inner rail; 82. a pulley; 821. an inner wheel; 83. connecting blocks; 84. a bidirectional threaded rotating rod; 85. and (4) clamping.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, an automatic production apparatus for transformer windings of an electrical power system in the figure includes a base 1 and two fixing plates 4, two fixing plates 4 are symmetrically fixed on the top of the base 1, a winding assembly 3 is disposed between the two fixing plates 4 on the top of the base 1, a unwinding roller 6 is disposed on the top of the fixing plates 4, a winding wire 61 is wound on the surface of the unwinding roller 6, the winding wire 61 is wound on the surface of the winding assembly 3, the winding assembly 3 and the winding wire 61 together form a winding, and the winding refers to a group of turns forming an electrical circuit corresponding to a certain voltage value marked by the transformer. The terminal voltages of the secondary windings are different due to different numbers of turns of the secondary windings, so that the multi-winding transformer can supply power to several electric devices with different voltages, and the three-winding transformer is most commonly used in an electric power system.
Referring to fig. 1 and 2, a clamping mechanism 2 capable of driving the winding assembly 3 to rotate and wind the winding is disposed at a position corresponding to the winding assembly 3 on the top of the base 1, the clamping mechanism 2 is in transmission connection with the winding assembly 3, a lifting mechanism 7 capable of moving up and down is disposed inside the fixing plate 4, a wire clamping mechanism 8 capable of clamping and fixing one end of the head of the winding wire 61 is disposed at the bottom of the lifting mechanism 7, the wire clamping mechanism 8 is in transmission connection with the clamping mechanism 2, stable clamping effect on the winding assembly 3 is achieved under the effect of the clamping mechanism 2, smoothness of the winding process of the winding assembly 3 and the winding wire 61 is achieved under the effect of the lifting mechanism 7 and the wire clamping mechanism 8, and knotting is not easy to form.
Referring to fig. 1, the lifting mechanism 7 includes a sealing shell 71, a second motor 72, a sliding slot 73, a threaded rod 74, a sliding rod 75 and a moving plate 76, the sliding slot 73 is formed in each of the fixing plates 4, the sealing shell 71 is fixed on the top of the fixing plate 4 on one side of the base 1, the second motor 72 is fixedly installed in the sealing shell 71, one end of the threaded rod 74 is fixed on the output end of the second motor 72, the other end of the threaded rod 74 penetrates into the sliding slot 73 and is rotatably connected with the sliding slot 73 through a rotating shaft, the sliding rod 75 is fixed inside the sliding slot 73 on the fixing plate 4 on the other side of the fixing plate 4, one end of the moving plate 76 is engaged and sleeved on the surface of the threaded rod 74, the other end of the moving plate 76 is slidably sleeved with the sliding rod 75, the second motor 72 is turned on, the moving plate 74 is driven by, the slide groove 73 and the slide rod 75 perform a vertical lifting movement under the auxiliary sliding action.
Referring to fig. 1 and 2, the clamping mechanism 2 includes a packaging shell 21, a first motor 22, a fixed disk 23, a rotating frame 24, rotating frames 25, a mounting plate 26 and rollers 27, the fixed disk 23 is fixed on the top of the base 1, the top of the fixed disk 23 is rotatably connected with the rotating frame 24 around the outer ring of the component 3, three rotating frames 25 are rotatably connected in the rotating frame 24 at equal intervals, the packaging shell 21 is fixed on the rotating shaft of the rotating frame 25 on one side of the top of the fixed disk 23, the first motor 22 is fixedly installed in the packaging shell 21, the output end of the first motor 22 is fixedly connected with the rotating frames 25 and the rotating shaft of the fixed disk 23, one end of the rotating frame 25 is rotatably connected with the fixed disk 23 through a rotating shaft, the mounting plate 26 is symmetrically fixed on the other end of the rotating frame 25, the rollers 27 are rotatably connected between the mounting plates 26, micro motor 261 output and gyro wheel 27 pivot fixed connection, gyro wheel 27 and winding 3 surface extrusion contact, the frame 24 is rotated in wearing out to the one end of winding wire 61, will place in rotating frame 24 inside around subassembly 3, open first motor 22, first motor 22 rotates the rotation that drives turret 25 and rotation frame 24, thereby under driven effect, make three turret 25 rotate simultaneously and carry out the centre gripping around subassembly 3, after the centre gripping is stable, open micro motor 261, micro motor 261 drives gyro wheel 27 and rotates when to the extrusion of winding subassembly 3, the drive rotates around subassembly 3, make winding wire 61 twine around subassembly 3 on the surface.
Referring to fig. 1 and 3, the wire clamping mechanism 8 includes a slide rail 81, a pulley 82, a connecting block 83, a two-way threaded rotating rod 84 and a clamp 85, the bottom surface of the moving plate 76 is provided with the slide rail 81, the inside of the slide rail 81 is connected with the pulley 82 in a sliding manner, one side of the pulley 82 away from the moving plate 76 is connected with the connecting block 83 in a rotating manner through a rotating shaft, the inside of the connecting block 83 is connected with the two-way threaded rotating rod 84 in a rotating manner, the surface of the two-way threaded rotating rod 84 is symmetrically engaged and sleeved with the clamp 85, the bottom of the clamp 85 penetrates through the connecting block 83 to be in pressing contact with one end of the winding wire 61, one end of the winding wire 61 is placed between the two clamps 85, the two-way threaded rotating rod 84 is rotated, so that the clamp 85 clamps one end of the winding wire 61, and the connecting block 83 slides along the slide rail 81 under, so that the end of the winding set, which penetrates out of the rotating frame 24, always keeps rotating along the winding assembly 3, and winding and knotting are avoided.
Referring to fig. 4, two inner wheels 821 are symmetrically and rotatably connected to two sides of the pulley 82 through a connecting plate, an inner rail 811 is disposed inside the moving plate 76 at a position corresponding to the inner wheels 821, the inner wheels 821 and the inner rail 811 are slidably connected, the pulley 82 slides along the sliding rail 81, the inner wheels 821 slide along the inner rail 811, and the connecting block 83 and the moving plate 76 are connected and the sliding of the pulley 82 is assisted.
Referring to fig. 1 and 4, the unwinding roller 6 is rotatably connected with a fixed column 5, one end of the fixed column 5 is fixedly connected with the sealing shell 71, the other end of the fixed column 5 is fixedly connected with the top of the fixed plate 4 at one end of the base 1 far away from the sealing shell 71, a through hole 761 is formed in the surface of the moving plate 76, the winding wire 61 is slidably inserted into the through hole 761, and the winding wire 61 can pass through the moving plate 76 through the through hole 761 and be wound on the surface of the winding assembly 3.
In the scheme, when the device is used, the winding part 3 is placed in the rotating frame 24, the first motor 22 is started, the first motor 22 rotates to drive the rotating frame 25 and the rotating frame 24 to rotate, so that the three rotating frames 25 simultaneously rotate to clamp the winding assembly 3 under the action of transmission, after the clamping is stable, the micro motor 261 is started, the micro motor 261 drives the roller 27 to rotate to extrude the winding assembly 3 and simultaneously drives the winding assembly 3 to rotate, the winding wire 61 is wound on the surface of the winding assembly 3, the second motor 72 is started, the second motor 72 rotates to drive the threaded rod 74 to rotate, so that the moving plate 76 turns along the threaded rod 74, the moving plate vertically moves under the auxiliary sliding action of the sliding groove 73 and the sliding rod 75, one end of the winding wire 61 is placed between the two clamps 85, the bidirectional threaded rotating rod 84 is rotated, so that the clamps 85 clamp one end of the winding wire 61, along with the winding component 3 rotates and winds under the action of the roller 27, the connecting block 83 slides along the sliding rail 81 in the same track under the action of the pulley 82, so that one end, penetrating out of the rotating frame 24, of the winding component always keeps rotating along the winding component 3, the automatic production equipment for the transformer winding of the power system realizes stable clamping effect on the winding component 3 under the action of the clamping mechanism 2, and realizes smoothness of the winding process of the winding component 3 and the winding wire 61 under the action of the lifting mechanism 7 and the wire clamping mechanism 8, and knotting is not easy to form.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an electric power system transformer winding automated production equipment, includes base (1) and fixed plate (4), base (1) top symmetry is fixed with two fixed plates (4), and base (1) top is located to be equipped with between two fixed plates (4) and winds subassembly (3), fixed plate (4) top is equipped with unreels roller (6), and unreels roller (6) and go up the wraparound and connect winding wire (61) on the surface, winding wire (61) wraparound connect on subassembly (3) surface, its characterized in that: the position that base (1) top corresponds around subassembly (3) is equipped with and can drives around subassembly (3) and rotate wire-wound fixture (2), and fixture (2) with be connected for the transmission around subassembly (3), fixed plate (4) inside is equipped with elevating system (7) that the liftable removed, and elevating system (7) bottom is equipped with and carries out centre gripping fixed thread tension mechanism (8) to winding line (61) head one end, and thread tension mechanism (8) are connected for the transmission with fixture (2).
2. The automatic production equipment of the power system transformer winding according to claim 1, characterized in that: the lifting mechanism (7) comprises a sealing shell (71), a second motor (72), a sliding groove (73), a threaded rod (74), a sliding rod (75) and a moving plate (76), the fixed plate (4) is internally provided with a sliding chute (73), the top of the fixed plate (4) at one side of the base (1) is fixed with a sealing shell (71), a second motor (72) is fixedly arranged in the sealing shell (71), one end of a threaded rod (74) is fixed at the output end of the second motor (72), and the other end of the threaded rod (74) penetrates into the sliding groove (73) and is rotationally connected with the sliding groove (73) through a rotating shaft, a sliding rod (75) is fixed inside the sliding groove (73) on the other side of the fixed plate (4) and the fixed plate (4), the surface of the threaded rod (74) is engaged and sleeved with one end of a moving plate (76), and the other end of the moving plate (76) is in sliding sleeve connection with the sliding rod (75).
3. The automatic production equipment of the power system transformer winding according to claim 1, characterized in that: the clamping mechanism (2) comprises a packaging shell (21), a first motor (22), a fixed disk (23), a rotating frame (24), a rotating frame (25), a mounting plate (26) and rollers (27), wherein the fixed disk (23) is fixed at the top of the base (1), the top of the fixed disk (23) is positioned around an outer ring of the component (3) and is connected with the rotating frame (24) in a rotating manner, three rotating frames (25) are rotatably connected in the rotating frame (24) at equal intervals, the rotating frame (25) at one side of the top of the fixed disk (23) is fixedly provided with the packaging shell (21), the first motor (22) is fixedly mounted in the packaging shell (21), the output end of the first motor (22) is fixedly connected with the rotating frame (25) and a rotating shaft of the fixed disk (23), one end of the rotating frame (25) is rotatably connected with the fixed disk (23) through a rotating shaft, and the mounting plate (26) is, rotate between mounting panel (26) and be connected with gyro wheel (27), and the inside fixed mounting of mounting panel (26) has micro motor (261), micro motor (261) output and gyro wheel (27) pivot fixed connection, gyro wheel (27) with around subassembly (3) surface extrusion contact, the one end of winding wire (61) is worn out and is rotated frame (24).
4. The automatic production equipment of the power system transformer winding according to claim 2, characterized in that: wire clamping mechanism (8) include slide rail (81), pulley (82), connecting block (83), two-way screw bull stick (84) and anchor clamps (85), slide rail (81) have been seted up on the movable plate (76) bottom surface, and slide rail (81) inside sliding connection has pulley (82), one side that movable plate (76) were kept away from to pulley (82) is rotated through the pivot and is connected with connecting block (83), connecting block (83) inside rotation is connected with two-way screw bull stick (84), two-way screw bull stick (84) symmetry meshing cover has connect anchor clamps (85) on the surface, and anchor clamps (85) bottom is worn out connecting block (83) and winding line (61) one end extrusion contact.
5. The automatic production equipment of the power system transformer winding according to claim 4, characterized in that: two sides of the pulley (82) are symmetrically and rotatably connected with two inner wheels (821) through connecting plates, inner rails (811) are arranged in the movable plate (76) corresponding to the positions of the inner wheels (821), and the inner wheels (821) are in sliding connection with the inner rails (811).
6. The automatic production equipment of the power system transformer winding according to claim 4, characterized in that: unreel roller (6) inside rotation and be connected with fixed column (5), and the one end and sealed shell (71) fixed connection of fixed column (5), the fixed plate (4) top fixed connection of sealed shell (71) one end is kept away from with base (1) to the other end of fixed column (5), through-hole (761) have been seted up on movable plate (76) surface, winding wire (61) are pegged graft for sliding with through-hole (761).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011204987.0A CN112466662B (en) | 2020-11-02 | 2020-11-02 | Automatic production equipment for transformer winding of power system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011204987.0A CN112466662B (en) | 2020-11-02 | 2020-11-02 | Automatic production equipment for transformer winding of power system |
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| CN112466662B CN112466662B (en) | 2022-07-12 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113130180A (en) * | 2021-03-18 | 2021-07-16 | 上海波亮电器制造有限公司 | Reactor iron core structure, manufacturing equipment and manufacturing method thereof |
| CN114758885A (en) * | 2022-03-25 | 2022-07-15 | 重庆三峡学院 | Automatic production equipment for transformer winding of power system |
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