CN112563018B - Iron core coiling device for transformer production - Google Patents
Iron core coiling device for transformer production Download PDFInfo
- Publication number
- CN112563018B CN112563018B CN202011440907.1A CN202011440907A CN112563018B CN 112563018 B CN112563018 B CN 112563018B CN 202011440907 A CN202011440907 A CN 202011440907A CN 112563018 B CN112563018 B CN 112563018B
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- China
- Prior art keywords
- fixedly connected
- roller
- side wall
- iron core
- ring
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 238000004804 winding Methods 0.000 claims abstract description 23
- 238000003466 welding Methods 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 17
- 230000008093 supporting effect Effects 0.000 claims description 15
- 230000000149 penetrating effect Effects 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000000725 suspension Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
Abstract
The invention discloses an iron core coiling device for transformer production, which comprises a base, wherein the top of the base is fixedly connected with three fixed rods distributed in an isosceles triangle shape, the tops of the fixed rods are welded with a connecting shell, the top of the connecting shell is provided with a chute, the inner side wall of the connecting shell is rotatably connected with a lead screw, one end of the lead screw penetrates through the connecting shell, the outer side wall of the lead screw is in threaded connection with a lantern ring, one side of the lantern ring is fixedly connected with a connecting plate, the lantern ring and the connecting plate are both connected inside the chute in a sliding manner, the top of the outer side wall of the lantern ring is welded with a connecting rod, the top of the connecting rod is fixedly connected with a first magnet, and the top of the first magnet is fixedly connected with a sleeve; when transformer core wound the wire, can be through knob accommodate the lead screw, and then convenient adjusting support dish and driving roller position, the convenience compresses tightly or takes out the iron core, and with spacing dish combined action, make the iron core can not break away from, after the wire winding, it is convenient to take out.
Description
Technical Field
The invention relates to the technical field of transformers, in particular to an iron core winding device for transformer production.
Background
A transformer is a stationary electrical device used to transform ac voltage, current and transmit ac power. The electric energy transmission is realized according to the principle of electromagnetic induction. The transformer can be classified into a power transformer, a test transformer, an instrument transformer and a transformer for special purposes.
When the inside iron core of transformer was coiled, need fix the iron core, the rotation wire winding that annular iron core need not stop is difficult to fix, often drops. Therefore, an iron core winding device for producing the transformer is provided.
Disclosure of Invention
The invention aims to provide an iron core winding device for transformer production, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an iron core coiling device for transformer production comprises:
the magnetic suspension type magnetic suspension device comprises a base, wherein three fixing rods distributed in an isosceles triangle shape are fixedly connected to the top of the base, a connecting shell is welded to the top of each fixing rod, a sliding groove is formed in the top of the connecting shell, a lead screw is rotatably connected to the inner side wall of the connecting shell, one end of the lead screw penetrates through the connecting shell, a sleeve ring is in threaded connection with the outer side wall of the lead screw, a connecting plate is fixedly connected to one side of the sleeve ring, the sleeve ring and the connecting plate are both in sliding connection with the inside of the sliding groove, a connecting rod is welded to the top of the outer side wall of the sleeve ring, a first magnet is fixedly connected to the top of the connecting rod, a sleeve is fixedly connected to the top of the first magnet, a second magnet is slidably connected to the bottom of the inner side wall of the sleeve, a square rod is fixedly connected to the top of the second magnet, and a limiting disc is welded to the top of the square rod;
and the iron core is positioned between the three limiting discs.
Through adopting the above technical scheme, during the use, rotatory knob, drive the lead screw and rotate, make the lantern ring move to the outside, drive supporting disk and driving roller remove, arrange the iron core in on three supporting disk, the lantern ring drives even board slip, and then drive fixed plate and second motor synchronous motion, make the driving roller press from both sides tight iron core, the purple copper line passes through the hole groove on the coil, and place between drive roll and the coil, the second motor drives first gyro wheel and rotates, and then drive the rotation of second gyro wheel, the transmission driving roller, it rotates to drive the iron core, first motor drives the action wheel and rotates, and then the transmission is from the driving wheel, drive spacing roller and drive roll and rotate, drive the coil and rotate, wind the purple copper line on the iron core.
Preferably, the outer side wall of the sleeve is welded with a second roller, the top of the second roller is fixedly connected with a supporting disc, and the center of the top of the supporting disc is fixedly connected with a driving roller.
Through adopting above-mentioned technical scheme, the iron core is supported to the supporting disk.
Preferably, the bottom of square pole runs through driving roller, supporting disk and second gyro wheel in proper order and inserts telescopic inside wall, the top fixedly connected with pull ring of spacing dish.
Through adopting above-mentioned technical scheme, spacing dish can prevent that the iron core from droing.
Preferably, one of them the top welding of even board has the fixed plate, the top fixedly connected with second motor of fixed plate, the welding of the top output shaft of second motor has first gyro wheel, the lateral wall of first gyro wheel is provided with the belt, the lateral wall of first gyro wheel pass through the belt and one of them second gyro wheel transmission is connected.
Through adopting above-mentioned technical scheme, the second motor drives first gyro wheel and rotates, and then drives the second gyro wheel and rotates, and the transmission driving roller drives the iron core and rotates.
Preferably, one end of the screw rod penetrating through the connecting shell is fixedly connected with a knob.
Through adopting above-mentioned technical scheme, supplementary staff rotates the lead screw.
Preferably, the welding of the top of base has the bracing piece, the top fixedly connected with breach ring of bracing piece, the welding of one side of breach ring has the support, support fixedly connected with first motor is passed through to one side of breach ring.
Through adopting above-mentioned technical scheme, first motor drives the action wheel and rotates, and then the transmission is from the driving wheel, drives spacing roller and drive roll and rotates, drives the coil of wire and rotates, winds the copper wire on the iron core.
Preferably, the output shaft welding of first motor has the pivot, the lateral wall welding of pivot has the action wheel, the lateral wall of action wheel is connected with the driven wheel that quantity is two symmetry through the conveyer belt transmission.
Through adopting above-mentioned technical scheme, the drive wheel is connected with the transmission between the follow driving wheel.
Preferably, one side fixedly connected with driven wheel that is close to the breach ring from the driving wheel, the lateral wall and the breach ring rotation of driven wheel are connected, the driven wheel is kept away from to the driven wheel one end and is run through the breach ring, the driven wheel one end welding of keeping away from the breach ring has spacing roller.
Through adopting above-mentioned technical scheme, breach ring is used for supporting action wheel and follows driving wheel.
Preferably, the breach ring is run through to the one end that first motor was kept away from in the pivot, the one end fixedly connected with drive roll of first motor is kept away from in the pivot, the roller slot has all been seted up to the lateral wall of drive roll and the lateral wall of spacing roller.
Through adopting above-mentioned technical scheme, the roll slot is used for blocking the coil.
Preferably, a winding coil is arranged inside the roller groove, a wire groove is formed in the outer side wall of the winding coil, and a hole groove is formed in the outer side wall of the winding coil.
Through adopting above-mentioned technical scheme, the red copper line can be placed to the wire casing.
Compared with the prior art, the invention has the beneficial effects that:
when transformer core wound the wire, can be through knob accommodate the lead screw, and then convenient adjusting support dish and driving roller position, the convenience compresses tightly or takes out the iron core, and with spacing dish combined action, make the iron core can not break away from, after the wire winding, it is convenient to take out.
Drawings
Fig. 1 is a front view of an iron core winding device for transformer production according to the present invention;
FIG. 2 is a schematic structural view of the connecting shell of the present invention;
fig. 3 is a top view of a core of the present invention;
FIG. 4 is a schematic perspective view of a support plate according to the present invention;
FIG. 5 is a schematic top view of the driving and driven wheels of the present invention;
fig. 6 is a plan view of the winding coil of the present invention.
In the figure: 1. a base; 2. a support bar; 3. a notched ring; 4. a support; 5. a first motor; 6. a rotating shaft; 7. a driving wheel; 8. a driven wheel; 9. a driven lever; 10. a drive roll; 11. a limiting roller; 12. a roller groove; 13. an iron core; 14. winding a coil; 15. a wire slot; 16. fixing the rod; 17. connecting the shell; 18. a screw rod; 19. a collar; 20. a chute; 21. connecting plates; 22. a fixing plate; 23. a second motor; 24. a first roller; 25. a belt; 26. a connecting rod; 27. a first magnet; 28. a second magnet; 29. a square rod; 30. a sleeve; 31. a second roller; 32. a support disc; 33. a driving roller; 34. a limiting disc; 35. a pull ring; 36. a knob.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution:
an iron core coiling device for transformer production comprises:
the base 1, the top of the base 1 is fixedly connected with three fixing rods 16 distributed in an isosceles triangle, the top of each fixing rod 16 is welded with a connecting shell 17, the top of each connecting shell 17 is provided with a sliding groove 20, the inner side wall of each connecting shell 17 is rotatably connected with a lead screw 18, one end of each lead screw 18 penetrates through each connecting shell 17, the outer side wall of each lead screw 18 is in threaded connection with a lantern ring 19, one side of each lantern ring 19 is fixedly connected with a connecting plate 21, each lantern ring 19 and each connecting plate 21 are connected inside the corresponding sliding groove 20 in a sliding mode, the top of the outer side wall of each lantern ring 19 is welded with a connecting rod 26, the top of each connecting rod 26 is fixedly connected with a first magnet 27, the top of each first magnet 27 is fixedly connected with a sleeve 30, the bottom of the inner side wall of each sleeve 30 is connected with a second magnet 28 in a sliding mode, the top of each second magnet 28 is fixedly connected with a square rod 29, and the top of each square rod 29 is welded with a limiting disc 34;
the outer side wall of the sleeve 30 is welded with a second roller 31, the top of the second roller 31 is fixedly connected with a supporting disc 32, and the top center of the supporting disc 32 is fixedly connected with a driving roller 33. The support plate 32 supports the core 13. The bottom end of the square rod 29 penetrates through the inner side wall of the sleeve 30 through the driving roller 33, the supporting disc 32 and the second roller 31 in sequence, and the top of the limiting disc 34 is fixedly connected with a pull ring 35. The stopper plate 34 can prevent the iron core 13 from falling off. The top welding of one of them even board 21 has fixed plate 22, and the top fixedly connected with second motor 23 of fixed plate 22, and the welding of the top output shaft of second motor 23 has first gyro wheel 24, and the lateral wall of first gyro wheel 24 is provided with belt 25, and the lateral wall of first gyro wheel 24 passes through belt 25 and is connected with one of them second gyro wheel 31 transmission. The second motor 23 drives the first roller 24 to rotate, and further drives the second roller 31 to rotate, so as to drive the transmission roller 33 to drive the iron core 13 to rotate. One end of the screw rod 18 penetrating through the connecting shell 17 is fixedly connected with a knob 36. The assistant operator rotates the screw 18. The welding of base 1's top has bracing piece 2, and the top fixedly connected with breach ring 3 of bracing piece 2, and the welding of one side of breach ring 3 has support 4, and support 4 fixedly connected with first motor 5 is passed through to one side of breach ring 3. The first motor 5 drives the driving wheel 7 to rotate, further drives the driven wheel 8 to drive the limiting roller 11 and the driving roller 10 to rotate, and drives the winding coil 14 to rotate, so that the red copper wire is wound on the iron core 13. The output shaft welding of first motor 5 has pivot 6, and the lateral wall welding of pivot 6 has action wheel 7, and the lateral wall of action wheel 7 is connected with the driven wheel 8 of symmetry that quantity is two through the conveyer belt transmission. The driving wheel 7 is in transmission connection with the driven wheel 8. Follow one side fixedly connected with driven lever 9 that driving wheel 8 is close to breach ring 3, the lateral wall of driven lever 9 rotates with breach ring 3 to be connected, and driven lever 9 is kept away from the one end of driving wheel 8 and is run through breach ring 3, and the welding of the one end of keeping away from breach ring 3 from driving wheel 8 has spacing roller 11. The notched ring 3 serves to support the driving pulley 7 and the driven pulley 8. One end of the rotating shaft 6, far away from the first motor 5, penetrates through the notch ring 3, one end of the rotating shaft 6, far away from the first motor 5, is fixedly connected with a driving roller 10, and a roller groove 12 is formed in the outer side wall of the driving roller 10 and the outer side wall of the limiting roller 11. The roller slot 12 is used to seize the coil 14. A winding coil 14 is arranged in the roller groove 12, a wire groove 15 is formed on the outer side wall of the winding coil 14, and a hole groove is formed on the outer side wall of the winding coil 14. The wire slot 15 can be used for placing red copper wires.
The core 13 is located between three limiting discs 34.
The structure principle is as follows: during the use, the knob 36 is rotated to drive the screw rod 18 to rotate, so that the lantern ring 19 moves towards the outside, the supporting plate 32 and the transmission roller 33 are driven to move, the iron core 13 is arranged on the three supporting plates 32, the lantern ring 19 drives the connecting plate 21 to slide, further the fixing plate 22 and the second motor 23 are driven to synchronously move, the transmission roller 33 clamps the iron core 13, the purple copper wire passes through the hole groove in the winding coil 14 and is arranged between the driving roller 10 and the winding coil 14, the second motor 23 drives the first idler wheel 24 to rotate, further the second idler wheel 31 is driven to rotate, the transmission roller 33 drives the iron core 13 to rotate, the first motor 5 drives the driving wheel 7 to rotate, further the driven wheel 8 is driven to drive the limiting roller 11 and the driving roller 10 to rotate, the winding coil 14 is driven to rotate, and the purple copper wire is wound on the iron core 13.
The parts not involved in the present invention are the same as or can be implemented by the prior art. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. The utility model provides a transformer production is with iron core spiral device which characterized in that includes:
the fixing device comprises a base (1), the top of the base (1) is fixedly connected with three fixing rods (16) which are distributed in an isosceles triangle shape, the top of each fixing rod (16) is welded with a connecting shell (17), the top of each connecting shell (17) is provided with a sliding groove (20), the inner side wall of each connecting shell (17) is rotatably connected with a lead screw (18), one end of each lead screw (18) penetrates through each connecting shell (17), the outer side wall of each lead screw (18) is in threaded connection with a lantern ring (19), one side of each lantern ring (19) is fixedly connected with a connecting plate (21), each lantern ring (19) and each connecting plate (21) are connected to the inside of each sliding groove (20) in a sliding mode, the top of the outer side wall of each lantern ring (19) is welded with a connecting rod (26), the top of each connecting rod (26) is fixedly connected with a first magnet (27), the top of each first magnet (27) is fixedly connected with a sleeve (30), the bottom of the inner side wall of each sleeve (30) is connected with a second magnet (28) in a sliding mode, the top of each second magnet (28) is fixedly connected with a square rod (29), and the top of each limiting disc (34) is welded with a square rod (29);
the iron core (13), the said iron core (13) locates between three said spacing discs (34);
a second roller (31) is welded on the outer side wall of the sleeve (30), a supporting plate (32) is fixedly connected to the top of the second roller (31), and a driving roller (33) is fixedly connected to the center of the top of the supporting plate (32);
the bottom end of the square rod (29) penetrates through a driving roller (33), a supporting disc (32) and a second roller (31) in sequence and is inserted into the inner side wall of the sleeve (30), and the top of the limiting disc (34) is fixedly connected with a pull ring (35);
the top of one of the connecting plates (21) is welded with a fixing plate (22), the top of the fixing plate (22) is fixedly connected with a second motor (23), an output shaft at the top of the second motor (23) is welded with a first roller (24), the outer side wall of the first roller (24) is provided with a belt (25), and the outer side wall of the first roller (24) is in transmission connection with one of the second rollers (31) through the belt (25);
the top welding of base (1) has bracing piece (2), the top fixedly connected with breach ring (3) of bracing piece (2), one side welding of breach ring (3) has support (4), one side of breach ring (3) is through support (4) fixedly connected with first motor (5), the output shaft welding of first motor (5) has pivot (6), the lateral wall welding of pivot (6) has action wheel (7), the lateral wall of action wheel (7) is connected with the driven wheel (8) of symmetry that quantity is two through the conveyer belt transmission, from one side fixedly connected with driven lever (9) that driven wheel (8) are close to breach ring (3), the lateral wall and breach ring (3) of driven lever (9) rotate to be connected, driven lever (9) are kept away from the one end of driven wheel (8) and are run through breach ring (3), from the one end welding that driven wheel (8) kept away from breach ring (3) has spacing roller (11), the one end that first motor (5) was kept away from to pivot (6) runs through breach ring (3), the one end fixed connection that first motor (5) was kept away from to pivot (6) has spacing roller (10), the lateral wall (11) and the drive roll (10) and the lateral wall (12) have all been seted up, the roller groove (12) is internally provided with a winding coil (14), the outer side wall of the winding coil (14) is provided with a wire groove (15), and the outer side wall of the winding coil (14) is provided with a hole groove.
2. The iron core winding device for transformer production as claimed in claim 1, wherein: and one end of the screw rod (18) penetrating through the connecting shell (17) is fixedly connected with a knob (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011440907.1A CN112563018B (en) | 2020-12-07 | 2020-12-07 | Iron core coiling device for transformer production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011440907.1A CN112563018B (en) | 2020-12-07 | 2020-12-07 | Iron core coiling device for transformer production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112563018A CN112563018A (en) | 2021-03-26 |
| CN112563018B true CN112563018B (en) | 2023-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011440907.1A Active CN112563018B (en) | 2020-12-07 | 2020-12-07 | Iron core coiling device for transformer production |
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| CN (1) | CN112563018B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204242812U (en) * | 2014-12-23 | 2015-04-01 | 温州市桑德拉自动化科技有限公司 | The magnet ring detent mechanism of mutual inductor coil curling machine |
| CN107591243A (en) * | 2017-10-24 | 2018-01-16 | 佛山市荣鑫宝数控设备有限公司 | A kind of magnet ring drive mechanism of loop wire winder |
| WO2018099078A1 (en) * | 2016-12-01 | 2018-06-07 | 中山市科彼特自动化设备有限公司 | Fully-automatic winding machine for magnetic ring |
| CN211529790U (en) * | 2020-04-27 | 2020-09-18 | 威海今凯电子科技有限公司 | Integrated ultrathin inductance winding machine |
| CN213245500U (en) * | 2020-09-28 | 2021-05-21 | 黑龙江三江变压器有限公司 | Iron core winding device for transformer production |
-
2020
- 2020-12-07 CN CN202011440907.1A patent/CN112563018B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204242812U (en) * | 2014-12-23 | 2015-04-01 | 温州市桑德拉自动化科技有限公司 | The magnet ring detent mechanism of mutual inductor coil curling machine |
| WO2018099078A1 (en) * | 2016-12-01 | 2018-06-07 | 中山市科彼特自动化设备有限公司 | Fully-automatic winding machine for magnetic ring |
| CN107591243A (en) * | 2017-10-24 | 2018-01-16 | 佛山市荣鑫宝数控设备有限公司 | A kind of magnet ring drive mechanism of loop wire winder |
| CN211529790U (en) * | 2020-04-27 | 2020-09-18 | 威海今凯电子科技有限公司 | Integrated ultrathin inductance winding machine |
| CN213245500U (en) * | 2020-09-28 | 2021-05-21 | 黑龙江三江变压器有限公司 | Iron core winding device for transformer production |
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| Publication number | Publication date |
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| CN112563018A (en) | 2021-03-26 |
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Effective date of registration: 20231129 Address after: 202, Hengtai cloud Valley Creative Park, No. 77-2, Shangwei new village, songyuanxia community, Guanhu street, Longhua District, Shenzhen, Guangdong 518000 Patentee after: Shenzhen Fangbangrui Electronics Co.,Ltd. Address before: Room 201, Heping Street, wufengpu Town, Shaoyang County, Shaoyang City, Hunan Province 422000 Patentee before: Shaoyang fangbangrui Electronic Technology Co.,Ltd. |