CN112454661A - Special concrete production device and process capable of achieving rapid solidification - Google Patents
Special concrete production device and process capable of achieving rapid solidification Download PDFInfo
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- CN112454661A CN112454661A CN202011212626.0A CN202011212626A CN112454661A CN 112454661 A CN112454661 A CN 112454661A CN 202011212626 A CN202011212626 A CN 202011212626A CN 112454661 A CN112454661 A CN 112454661A
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- stirring
- stirring mechanism
- weighing
- concrete production
- metering pump
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0422—Weighing predetermined amounts of ingredients, e.g. for consecutive delivery
- B28C7/044—Weighing mechanisms specially adapted therefor; Weighing containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/065—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors with a pivotable charging-bin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
- B28C7/122—Supplying or proportioning liquid ingredients by means of a measuring chamber, e.g. container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
- B28C7/162—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure
- B28C7/167—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure by means of a screw conveyor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses a special concrete production device capable of quickly solidifying and a process thereof, which comprise a first stirring mechanism, a second stirring mechanism and a weighing mechanism, wherein a metering pump is installed at the upper right corner of the first stirring mechanism, liquid inlet pipes are connected to the left end and the right end of the metering pump, a measuring cylinder is arranged at the upper left corner of the metering pump, a gland is arranged at an opening at the upper end of the measuring cylinder, scale marks are arranged on the outer wall of the measuring cylinder, a partition valve is installed at the lower end of the measuring cylinder, a flow guide pipe is connected below the partition valve, the second stirring mechanism is installed below a control valve, a second motor is connected to the left side of the second stirring mechanism, the weighing mechanism is installed above a lifting mechanism, and a first hinge is connected to the lower right corner of the weighing mechanism. The whole device is arranged to integrate early-stage weighing equipment and later-stage stirring equipment required by concrete production, so that the whole device is small in size and convenient to use, and the two stirring modes are overlapped to achieve better mixing uniformity.
Description
Technical Field
The invention relates to the technical field of concrete production, in particular to a special concrete production device and process capable of quickly solidifying.
Background
Concrete is one of the most important civil engineering materials of the present generation. The artificial stone is prepared from a cementing material, granular aggregate, water, an additive and an admixture which are added if necessary according to a certain proportion, and the artificial stone is prepared by uniformly stirring, compacting, forming, curing and hardening. The special concrete is cement concrete which is made of novel materials, industrial waste materials or a novel process and has special purposes, such as: lightweight aggregate concrete (lightweight concrete, lightweight aggregate concrete); fiber reinforced concrete (FRC for short); polymer concrete, and the like.
In the production process of special concrete in the existing market, solid and liquid in the concrete production raw materials need to be weighed in equal proportion respectively through weighing equipment and liquid measuring equipment, then the raw materials are mixed and stirred in the leading-in stirring equipment, the whole set of equipment occupies a large space, the automation degree is not high, and the single stirring mode easily causes the problem of uneven mixing and stirring, therefore, a special concrete production device and a special concrete production process which are higher in practicability and can be solidified quickly are provided.
Disclosure of Invention
The invention aims to provide a special concrete production device and a special concrete production process capable of quickly solidifying, and solves the problems that solid and liquid in concrete production raw materials need to be weighed in equal proportion through a weighing device and a liquid measuring device respectively in the production process of special concrete in the current market, then the raw materials are introduced into a stirring device for mixing and stirring, the whole set of equipment occupies a large space, the automation degree is low, and the single stirring mode is easy to cause uneven mixing and stirring.
In order to achieve the purpose, the invention provides the following technical scheme: a special concrete production device capable of being rapidly solidified comprises a first stirring mechanism, a second stirring mechanism and a weighing mechanism, wherein a metering pump is installed at the upper right corner of the first stirring mechanism, a liquid inlet pipe is connected to the left end and the right end of the metering pump, a measuring cylinder is arranged at the upper left corner of the metering pump, a gland is arranged at an upper end opening of the measuring cylinder, a scale mark is arranged on the outer wall of the measuring cylinder, a partition valve is installed at the lower end of the measuring cylinder, a flow guide pipe is connected below the partition valve, a first motor is installed at the middle position above the first stirring mechanism, a control valve is connected at the middle position below the first stirring mechanism, the second stirring mechanism is installed below the control valve, a second motor is connected to the left side of the second stirring mechanism, a control box is arranged at the left side of the first stirring mechanism, and a display screen is embedded in the front of the control box, the controller is installed to the top of display screen, and the below of display screen is provided with the time-recorder, button input module is installed to the below of time-recorder, elevating system is installed in the left side of control box, weighing mechanism installs in elevating system's top, and the weighing mechanism lower right corner is connected with first hinge.
Preferably, first rabbling mechanism includes vertical barrel, well core rod, stirring rod, scraper blade and doctor-bar, and the inside intermediate position of vertical barrel installs well core rod to well core rod's the left and right sides outer wall all is fixed with the stirring rod, the scraper blade is installed to well core rod's one end is kept away from to the stirring rod, and the scraper blade is connected with the doctor-bar near one side of vertical barrel inner wall.
Preferably, constitute revolution mechanic between first motor and the well core rod, and well core rod forms I shape structure through between stirring rod and the scraper blade to the appearance structure of scraper blade is wedge structure, and the doctor-bar closely laminates with the inner wall of vertical bucket simultaneously.
Preferably, the liquid inlet pipe runs through the inside of the first stirring mechanism, the liquid inlet pipe forms a communicating structure with the first stirring mechanism through the metering pump, the metering pump is electrically connected with the output end of the controller, and the timer is electrically connected with the input end of the controller.
Preferably, the structure of graduated flask is transparent structure, and the graduated flask passes through the block valve and constitutes the intercommunication structure between honeycomb duct and the first rabbling mechanism to the scale mark distributes along the vertical direction equidistance of graduated flask.
Preferably, the second rabbling mechanism includes horizontal section of thick bamboo, bull stick and play flitch, and the internally mounted of horizontal section of thick bamboo has the bull stick to the lower right corner of horizontal section of thick bamboo is connected with out the flitch, and the appearance structure of bull stick is helical structure simultaneously.
Preferably, the lifting mechanism comprises an air cylinder, an air pump and a second hinge, the air pump is installed on the outer wall of the air cylinder, the second hinge is installed at the upper end and the lower end of the air cylinder, and meanwhile, the air cylinder forms a rotating structure with the weighing mechanism through the second hinge.
Preferably, the weighing mechanism comprises a base plate, a weighing plate and pressure sensors, the weighing plate is arranged above the base plate, the pressure sensors are arranged at four corners of the joint of the weighing plate and the base plate, and meanwhile, the pressure sensors are electrically connected with the controller.
A production process of special concrete capable of being rapidly solidified comprises the following steps:
s1, weighing the sand, the stone, the cement, the slag and the fly ash to be mixed in equal proportion by a weighing mechanism;
s2, after the sand, the stone, the cement, the slag and the fly ash are weighed, the weighing mechanism inclines under the driving of the lifting mechanism, and the sand, the stone, the cement, the slag and the fly ash are poured into the first stirring mechanism;
s3, weighing the curing agent in equal proportion through a measuring cylinder, and introducing the curing agent into the first stirring mechanism;
s4, controlling the starting time of the metering pump through a timer, and further controlling the adding amount of water into the first stirring mechanism in an equal proportion manner;
s5, starting a first motor to drive a first stirring mechanism to carry out first mixing stirring on the internal raw materials;
s6, opening a control valve, and enabling the mixed material in the first stirring mechanism to enter the second stirring mechanism;
s7, starting a second motor, and driving a second stirring mechanism to carry out second mixing stirring on the internal mixed materials by the second motor until discharging.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the left upper corner of the vertical barrel in the first stirring mechanism is in an open state, so that automatic feeding of raw materials is facilitated, the I-shaped stirring shaft formed among the central rod, the stirring rod and the scraping plate has higher stirring efficiency, and the scraping plate is tightly attached to the inner wall of the vertical barrel, so that the residual raw materials on the inner wall of the vertical barrel can be scraped while stirring, the residual bonding of the raw materials on the inner wall of the barrel is effectively avoided, and convenience is provided for cleaning the interior of the first stirring mechanism in the later period;
2. the timer is matched with the controller, so that the starting time of the metering pump can be set at regular time, the quantity of water entering the first stirring mechanism can be controlled quantitatively, equal-proportion mixing is facilitated, the metering cylinder is arranged to measure the liquid curing agent, the quantity of the curing agent is determined through the scale lines, the quantity of the curing agent entering the first stirring mechanism can be controlled quantitatively, and equal-proportion mixing is further facilitated;
3. the second stirring mechanism is arranged transversely and is perpendicular to the first stirring mechanism, so that raw materials in the first stirring mechanism can enter the second stirring mechanism to be continuously stirred after being stirred, mixed materials can be mixed and stirred in a transverse stirring mode and a longitudinal stirring mode, the uniformity of raw material mixing is greatly enhanced, and the spiral rotating rod in the second stirring mechanism enables the raw materials to be discharged while being stirred, so that the practicability is higher;
4. the lifting mechanism, the controller and the weighing mechanism are matched with each other, so that solid raw materials required by concrete production are weighed in equal proportion through setting change of a weighing value of the weighing mechanism, starting control of the lifting mechanism through the controller is realized, after weighing is finished, the weighing mechanism automatically tilts to finish a feeding process, and the automation degree of the whole equipment is higher;
5. the whole device is arranged to integrate early-stage weighing equipment and later-stage stirring equipment required by concrete production, so that the whole device is small in overall size and more convenient to use, meanwhile, the addition amounts of solid and liquid are convenient to quantitatively control, and the concrete raw materials are convenient to mix in equal proportion.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the internal structure of the first stirring mechanism according to the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2;
FIG. 4 is a schematic view of the internal structure of a second stirring mechanism according to the present invention;
FIG. 5 is a schematic view of a local structure for mounting the lifting mechanism and the weighing mechanism according to the present invention;
FIG. 6 is an enlarged view of a portion of the structure shown in FIG. 5B according to the present invention.
In the figure: 1. a first stirring mechanism; 101. a vertical barrel; 102. a center pole; 103. a stirring rod; 104. a squeegee; 105. scraping a blade; 2. a metering pump; 3. a liquid inlet pipe; 4. a measuring cylinder; 5. a gland; 6. scale lines; 7. a block valve; 8. a flow guide pipe; 9. a first motor; 10. a control valve; 11. a second stirring mechanism; 1101. a transverse cylinder; 1102. a rotating rod; 1103. a discharge plate; 12. a second motor; 13. a control box; 14. a display screen; 15. a controller; 16. a timer; 17. a key input module; 18. a lifting mechanism; 1801. a cylinder; 1802. an air pump; 1803. a second hinge; 19. a weighing mechanism; 1901. a substrate; 1902. a weighing plate; 1903. a pressure sensor; 20. a first hinge.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, a special concrete production device capable of fast solidification includes a first stirring mechanism 1, a vertical barrel 101, a center rod 102, a stirring rod 103, a scraper 104, a scraper 105, a metering pump 2, a liquid inlet pipe 3, a metering barrel 4, a gland 5, a scale mark 6, a block valve 7, a draft tube 8, a first motor 9, a control valve 10, a second stirring mechanism 11, a horizontal barrel 1101, a rotating rod 1102, a discharging plate 1103, a second motor 12, a control box 13, a display screen 14, a controller 15, a timer 16, a key input module 17, a lifting mechanism 18, an air cylinder 1801, an air pump 1802, a second hinge 1803, a weighing mechanism 19, a substrate 1901, a weighing plate 1902, a pressure sensor 1903 and a first hinge 20, wherein the metering pump 2 is installed at the upper right corner of the first stirring mechanism 1, the liquid inlet pipe 3 is connected to both left and right ends of the metering pump 2, the metering barrel 4 is installed at the upper left corner of the metering pump 2, a gland 5 is arranged at an opening at the upper end of the measuring cylinder 4, scale marks 6 are arranged on the outer wall of the measuring cylinder 4, a closing valve 7 is arranged at the lower end of the measuring cylinder 4, a guide pipe 8 is connected below the closing valve 7, a first motor 9 is arranged at the middle position above the first stirring mechanism 1, a control valve 10 is connected at the middle position below the first stirring mechanism 1, a second stirring mechanism 11 is arranged below the control valve 10, a second motor 12 is connected to the left side of the second stirring mechanism 11, a control box 13 is arranged at the left side of the first stirring mechanism 1, a display screen 14 is embedded in the front of the control box 13, a controller 15 is arranged above the display screen 14, a timer 16 is arranged below the display screen 14, a key input module 17 is arranged below the timer 16, and a lifting mechanism 18 is arranged at the left side of the control box 13;
the weighing mechanism 19 is arranged above the lifting mechanism 18, a first hinge 20 is connected to the lower right corner of the weighing mechanism 19, the first stirring mechanism 1 comprises a vertical barrel 101, a central rod 102, stirring rods 103, scraping plates 104 and scraping blades 105, the central rod 102 is arranged in the middle of the interior of the vertical barrel 101, the stirring rods 103 are fixed on the outer walls of the left side and the right side of the central rod 102, the scraping plates 104 are arranged at one ends, far away from the central rod 102, of the stirring rods 103, the scraping plates 104 are connected to one sides, close to the inner wall of the vertical barrel 101, of the scraping plates 104, a rotating structure is formed between the first motor 9 and the central rod 102, the central rod 102 forms an I-shaped structure with the scraping plates 104 through the stirring rods 103, the appearance structure of the scraping plates 104 is a wedge-shaped structure, the scraping blades 105 are tightly attached to the inner wall of the vertical barrel 101, the, the I-shaped stirring shaft formed among the central rod 102, the stirring rod 103 and the scraper 104 has higher stirring efficiency, and the scraper 105 is tightly attached to the inner wall of the vertical barrel 101, so that the residual raw materials on the inner wall of the vertical barrel 101 can be scraped while stirring, the residual adhesion of the raw materials on the inner wall of the barrel is effectively avoided, and convenience is provided for cleaning the interior of the first stirring mechanism 1 in the later period;
the liquid inlet pipe 3 penetrates through the first stirring mechanism 1, the liquid inlet pipe 3 and the first stirring mechanism 1 form a communicating structure through the metering pump 2, the metering pump 2 is electrically connected with the output end of the controller 15, meanwhile, the timer 16 is electrically connected with the input end of the controller 15, the timer 16 is arranged to be matched with the controller 15, so that the starting time of the metering pump 2 can be set at regular time, the quantity of water entering the first stirring mechanism 1 can be controlled quantitatively, equal proportion mixing can be conveniently carried out, the measuring cylinder 4 is of a transparent structure, the measuring cylinder 4 and the first stirring mechanism 1 form a communicating structure through the partition valve 7 and the flow guide pipe 8, the scale marks 6 are distributed at equal intervals along the vertical direction of the measuring cylinder 4, the measuring cylinder 4 can be used for measuring the liquid curing agent, the quantity of the curing agent can be determined through the scale marks 6, and the quantity of the curing agent entering the first stirring mechanism 1 can be controlled quantitatively, further convenient equal proportion mixing;
the second stirring mechanism 11 comprises a transverse cylinder 1101, a rotating rod 1102 and a discharging plate 1103, the rotating rod 1102 is installed inside the transverse cylinder 1101, the discharging plate 1103 is connected to the lower right corner of the transverse cylinder 1101, the shape structure of the rotating rod 1102 is a spiral structure, the second stirring mechanism 11 is arranged transversely and is perpendicular to the first stirring mechanism 1, so that raw materials inside the first stirring mechanism 1 can enter the second stirring mechanism 11 to be continuously stirred after being stirred, mixed materials can be mixed and stirred in a transverse stirring mode and a longitudinal stirring mode, the uniformity of raw material mixing is greatly enhanced, and the spiral rotating rod 1102 in the second stirring mechanism 11 enables the raw materials to be discharged while being stirred, so that the practicability is higher;
the lifting mechanism 18 comprises an air cylinder 1801, an air pump 1802 and a second hinge 1803, the air pump 1802 is mounted on the outer wall of the air cylinder 1801, the second hinges 1803 are mounted at the upper end and the lower end of the air cylinder 1801, meanwhile, the air cylinder 1801 forms a rotating structure with the weighing mechanism 19 through the second hinges 1803, the weighing mechanism 19 comprises a base plate 1901, a weighing plate 1902 and a pressure sensor 1903, the weighing plate 1902 is arranged above the base plate 1901, the pressure sensor 1903 is arranged at four corners of the connection position of the weighing plate 1902 and the base plate 1901, meanwhile, the connection mode between the pressure sensor 1903 and the controller 15 is electrical connection, the lifting mechanism 18, the controller 15 and the weighing mechanism 19 are mutually matched, so that solid raw materials required by concrete production can be weighed in equal proportion through setting and changing the weighing value of the weighing mechanism 19, meanwhile, the starting control of the lifting mechanism 18 through the controller 15, after weighing is completed, the weighing mechanism 19 automatically inclines to complete the feeding process, and the automation degree of the whole equipment is higher.
A production process of special concrete capable of being rapidly solidified comprises the following steps:
s1, weighing the sand, the stone, the cement, the slag and the fly ash to be mixed in equal proportion by a weighing mechanism 19;
s2, after the sand, the stone, the cement, the slag and the fly ash are weighed, the weighing mechanism 19 inclines under the driving of the lifting mechanism 18, and the sand, the stone, the cement, the slag and the fly ash are poured into the first stirring mechanism 1;
s3, weighing the curing agent in equal proportion through the measuring cylinder 4, and introducing the curing agent into the first stirring mechanism 1;
s4, controlling the starting time of the metering pump 2 through the timer 16, and further controlling the adding amount of water into the first stirring mechanism 1 in an equal proportion manner;
s5, starting the first motor 9 to drive the first stirring mechanism 1 to mix and stir the internal raw materials for the first time;
s6, opening the control valve 10, and enabling the mixed materials in the first stirring mechanism 1 to enter the second stirring mechanism 11;
s7, starting the second motor 12, driving the second stirring mechanism 11 by the second motor 12 to carry out second mixing stirring on the internal mixed materials until discharging,
set up whole device and integrate in an organic whole with required earlier stage weighing equipment of concrete production and later stage agitated vessel, not only whole small, it is more convenient to use, the addition of the quantitative control solid of still being convenient for simultaneously and liquid makes things convenient for the equal proportion of concrete raw materials to mix, the degree of automation of whole device is higher in addition, be favorable to alleviateing staff's burden, and utilize two kinds of stirring modes stack stirring, the homogeneity of mixing is better, be favorable to improving the quality of concrete.
The working principle is as follows: for the special concrete production device capable of being rapidly solidified, firstly, the data in the controller 15 is adjusted through the key input module 17 on the control box 13, a pressure value is set, the pressure value is the weight value of sand in the concrete raw material and is displayed on the display screen 14, then the sand is poured on the weighing mechanism 19 and is contacted with the weighing plate 1902, the base plate 1901 supports the weighing plate 1902, at the moment, the pressure sensor 1903 detects the weight value of the sand and transmits the data to the controller 15, and the controller 15 carries out analysis processing to enable the value to be displayed on the display screen 14;
when the actual numerical value is equal to the set numerical value, the controller 15 controls the air pump 1802 in the lifting mechanism 18 to start, the air pump 1802 works to convey air to the inside of the air cylinder 1801, the pressure inside the air cylinder 1801 is increased, the whole body is extended, one side of the weighing mechanism 19 is pushed to incline upwards, the weighing mechanism 19 rotates around the first hinge 20 as an axis, meanwhile, the air pump 1802 rotates around the second hinge 1803, sand on the weighing plate 1902 is obliquely poured into the vertical barrel 101 in the first stirring mechanism 1, raw materials such as stone, cement, slag and fly ash are weighed proportionally, then the gland 5 is opened, a proper amount of curing agent is poured into the vertical barrel 4, the scale line 6 is observed at the head view through the outside to determine the addition amount of the curing agent, then the isolating valve 7 is opened, the curing agent in the vertical barrel 4 enters the inside the vertical barrel 101 through the flow guide pipe 8, an external water pipe is, then, the starting time of the metering pump 2 is set through the timer 16, and the metering pump 2 conveys water into the vertical barrel 101 through the liquid inlet pipe 3;
then start first motor 9, first motor 9 drives well pole 102 and rotates, well pole 102 drives scraper blade 104 through stirring rod 103 and rotates, stir the raw materials, scraper blade 104 drives and takes place the friction between doctor-bar 105 and the interior wall of vertical barrel 101 simultaneously, strike off the remaining clout of vertical barrel 101 interior wall, then open control valve 10, the inside raw materials of vertical barrel 101 get into inside the horizontal section of thick bamboo 1101 in the second rabbling mechanism 11, restart second motor 12, second motor 12 drives bull stick 1102 and rotates, bull stick 1102 stirs the raw materials while, make the raw materials move from the left side to the right side, until reaching discharge plate 1103 department, slide down the ejection of compact along discharge plate 1103, just so accomplish the use of whole special concrete apparatus that can solidify fast.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a but special concrete apparatus for producing of rapid hardening, includes first rabbling mechanism (1), second rabbling mechanism (11) and weighing machine structure (19), its characterized in that: a metering pump (2) is installed at the upper right corner of the first stirring mechanism (1), liquid inlet pipes (3) are connected to the left end and the right end of the metering pump (2), a measuring cylinder (4) is arranged at the upper left corner of the metering pump (2), a gland (5) is arranged at an upper end opening of the measuring cylinder (4), scale marks (6) are arranged on the outer wall of the measuring cylinder (4), a block valve (7) is installed at the lower end of the measuring cylinder (4), a guide pipe (8) is connected below the block valve (7), a first motor (9) is installed at the middle position above the first stirring mechanism (1), a control valve (10) is connected at the middle position below the first stirring mechanism (1), a second stirring mechanism (11) is installed below the control valve (10), a second motor (12) is connected to the left side of the second stirring mechanism (11), a control box (13) is arranged at the left side of the first stirring mechanism (1), and the front of control box (13) is inlayed and is had display screen (14), controller (15) are installed to the top of display screen (14), and the below of display screen (14) is provided with time-recorder (16), key input module (17) are installed to the below of time-recorder (16), elevating system (18) are installed in the left side of control box (13), install in the top of elevating system (18) weighing mechanism (19), and weighing mechanism (19) lower right corner is connected with first hinge (20).
2. A rapid-setting specialty concrete production apparatus as claimed in claim 1 wherein: first rabbling mechanism (1) is including vertical bucket (101), well core rod (102), stirring rod (103), scraper blade (104) and doctor-bar (105), and the inside intermediate position of vertical bucket (101) installs well core rod (102) to the left and right sides outer wall of well core rod (102) all is fixed with stirring rod (103), scraper blade (104) are installed to the one end that well core rod (102) were kept away from in stirring rod (103), and scraper blade (104) are close to one side of vertical bucket (101) inner wall and are connected with doctor-bar (105).
3. A rapid-setting special concrete production device according to claim 2, characterized in that: a rotating structure is formed between the first motor (9) and the central rod (102), the central rod (102) forms an I-shaped structure through the stirring rod (103) and the scraping plate (104), the appearance structure of the scraping plate (104) is a wedge-shaped structure, and meanwhile, the scraping plate (105) is tightly attached to the inner wall of the vertical barrel (101).
4. A rapid-setting specialty concrete production apparatus as claimed in claim 1 wherein: the liquid inlet pipe (3) penetrates through the inside of the first stirring mechanism (1), the liquid inlet pipe (3) forms a communicating structure through the metering pump (2) and the first stirring mechanism (1), the metering pump (2) is electrically connected with the output end of the controller (15), and meanwhile the timer (16) is electrically connected with the input end of the controller (15).
5. A rapid-setting specialty concrete production apparatus as claimed in claim 1 wherein: the structure of graduated flask (4) is transparent structure, and graduated flask (4) constitute the intercommunication structure through closing valve (7) and honeycomb duct (8) and between first rabbling mechanism (1) to vertical direction equidistance distribution along graduated flask (4) is followed in scale mark (6).
6. A rapid-setting specialty concrete production apparatus as claimed in claim 1 wherein: the second stirring mechanism (11) comprises a transverse cylinder (1101), a rotating rod (1102) and a discharging plate (1103), the rotating rod (1102) is mounted inside the transverse cylinder (1101), the discharging plate (1103) is connected to the lower right corner of the transverse cylinder (1101), and the outer shape structure of the rotating rod (1102) is a spiral structure.
7. A rapid-setting specialty concrete production apparatus as claimed in claim 1 wherein: elevating system (18) include cylinder (1801), air pump (1802) and second hinge (1803), and the outer wall of cylinder (1801) installs air pump (1802) to second hinge (1803) are all installed to the upper and lower both ends of cylinder (1801), constitute rotating-structure simultaneously between cylinder (1801) through second hinge (1803) and weighing machine structure (19).
8. A rapid-setting specialty concrete production apparatus as claimed in claim 1 wherein: weighing mechanism (19) includes base plate (1901), weighing plate (1902) and pressure sensor (1903), and the top of base plate (1901) is provided with weighing plate (1902) to pressure sensor (1903) are all settled to the junction four corners of weighing plate (1902) and base plate (1901), and the connected mode between pressure sensor (1903) and controller (15) is electric connection simultaneously.
9. A production process of special concrete capable of being rapidly solidified is characterized by comprising the following steps:
s1, weighing the sand, the stone, the cement, the slag and the fly ash to be mixed in equal proportion by a weighing mechanism (19);
s2, after the sand, the stone, the cement, the slag and the fly ash are weighed, the weighing mechanism (19) inclines under the driving of the lifting mechanism (18), and the sand, the stone, the cement, the slag and the fly ash are poured into the first stirring mechanism (1);
s3, weighing the curing agent in equal proportion through the measuring cylinder (4), and introducing the curing agent into the first stirring mechanism (1);
s4, controlling the starting time of the metering pump (2) through the timer (16), and further controlling the adding amount of water into the first stirring mechanism (1) in an equal proportion manner;
s5, starting a first motor (9) to drive a first stirring mechanism (1) to mix and stir the internal raw materials for the first time;
s6, opening the control valve (10), and enabling the mixed materials in the first stirring mechanism (1) to enter the second stirring mechanism (11);
s7, starting a second motor (12), and driving a second stirring mechanism (11) by the second motor (12) to perform second mixing stirring on the internal mixed materials until discharging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011212626.0A CN112454661A (en) | 2020-11-03 | 2020-11-03 | Special concrete production device and process capable of achieving rapid solidification |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011212626.0A CN112454661A (en) | 2020-11-03 | 2020-11-03 | Special concrete production device and process capable of achieving rapid solidification |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112454661A true CN112454661A (en) | 2021-03-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011212626.0A Withdrawn CN112454661A (en) | 2020-11-03 | 2020-11-03 | Special concrete production device and process capable of achieving rapid solidification |
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| Country | Link |
|---|---|
| CN (1) | CN112454661A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114307796A (en) * | 2021-12-27 | 2022-04-12 | 江苏和润安装防腐工程有限公司 | Self-service premixing type residue converging type material mixer for building waterproof engineering |
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