CN112450130B - Intelligent automatic honey collecting, detecting and subpackaging system and working method - Google Patents
Intelligent automatic honey collecting, detecting and subpackaging system and working method Download PDFInfo
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- 238000003860 storage Methods 0.000 claims abstract description 53
- 238000011049 filling Methods 0.000 claims abstract description 32
- 238000001514 detection method Methods 0.000 claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 claims abstract description 10
- 210000003660 reticulum Anatomy 0.000 claims description 141
- 230000007246 mechanism Effects 0.000 claims description 55
- 238000001914 filtration Methods 0.000 claims description 50
- 238000004140 cleaning Methods 0.000 claims description 18
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 11
- 238000011068 loading method Methods 0.000 claims description 6
- 238000004659 sterilization and disinfection Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 3
- 238000011017 operating method Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 2
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K59/00—Honey collection
- A01K59/04—Honey strainers ; Strainers with centrifuges or presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/22—Measuring arrangements characterised by the use of optical techniques for measuring depth
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/28—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
- G01F23/284—Electromagnetic waves
- G01F23/292—Light, e.g. infrared or ultraviolet
- G01F23/2921—Light, e.g. infrared or ultraviolet for discrete levels
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/10—Devices for withdrawing samples in the liquid or fluent state
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Abstract
The invention relates to an intelligent automatic honey collection, detection and split charging system and a working method, belonging to the technical field of honey production technology and honey collection equipment, and comprising a honey collection machine main body, a transportation rail and a honey detection and storage device; conveying the honey comb frame into a honey collection main body by a conveying rail for centrifugal honey collection, storing the obtained honey in a honey detection and storage device, detecting the purity of the honey, and filling according to the purity. Through the mutual matching of the parts, the automatic collection and the purity detection of the honey can be realized, and the honey can be respectively filled and transported according to the types. The user only needs to put the honey comb frame on and take away the honey comb frame which takes out honey.
Description
Technical Field
The invention relates to an intelligent automatic honey collection, detection and split charging system and a working method, and belongs to the technical field of honey production technology and honey collection equipment.
Background
The honey is prepared by collecting nectar or secretion with water content of 80% from flowers of flowering plants by insect bees, storing in the second stomach, fermenting for 30 min under the action of invertase in vivo, discharging, maintaining the temperature in the honeycomb at about 35 deg.C, evaporating water for a period of time to obtain honey with water content less than 20%, storing in honeycomb, and sealing with beeswax.
The honey extractor is a tool for separating honey drops from a honey nest by centrifugal operation, and is a main honey collecting machine for beekeepers to obtain honey. The most widely used honey extractor in the bee-keeping industry is a semi-mechanized device, which is composed of a honey extracting pot and a honey comb frame, wherein the honey comb frame is generally arranged oppositely about a rotating central shaft, namely the honey comb frame is arranged along a tangent line of a rotating circular arc. When honey shaking operation is carried out, a beekeeper puts two honeycombs into two oppositely arranged honeybee frames, then manually rotates a rotating handle, centrifugal honey taking operation of the honeybees is realized, and the honeybees are subjected to centrifugal action, so that honey on the surface far away from a rotating center can be separated. Since the honey fetching operation is required to be carried out on both sides of the honey comb, the turning operation of the honey comb is required to be manually carried out by a beekeeper, which causes the problem of low efficiency. Later, honey extractors capable of automatically turning over are also available in the market, but honey combs still need to be installed and replaced one by a beekeeper, and the honey extraction efficiency is still not high.
Although the existing honey extractor is also electric, the electric honey extractor can only replace the manual rotation operation, cannot realize more intelligent and humanized honey extraction for honey combs, and still needs to manually control the starting and stopping operation of a rotating motor of the honey extractor. The density of pure honey is greater than the moisture, and the quality of honey mainly depends on the water content, and the lower the water content is, the higher the density of honey is, and the higher the purity is, the better the quality is. Honey production line is adopted to the honey collection equipment field of no humanization intelligence lacks, only can realize the centrifugation honey collection operation of honey, can't distinguish the quality of gained honey to carry out the transportation operation of categorised, automatic filling and honey bottle to honey according to the quality of honey.
Disclosure of Invention
Aiming at the defects of the prior art and aiming at solving the defects of the prior honey collecting equipment, the invention provides an intelligent automatic honey collecting, detecting and subpackaging system which can realize the functions of automatic honey collection, filtration, detection and classification, automatic canning, transportation and the like.
The invention also provides a working method of the system.
The technical scheme of the invention is as follows:
an intelligent automatic honey collecting, detecting and subpackaging system comprises a honey collecting machine main body, a conveying track and a honey detecting and storing device;
the honey collecting machine body comprises a honey collecting machine shell, a honey collecting machine controller is arranged at the top of the honey collecting machine shell, a central rotating mechanism is arranged in the honey collecting machine shell and connected with a stepping motor, a centrifugal frame is arranged on the central rotating mechanism, a honey comb is arranged in the centrifugal frame, and the stepping motor is connected with a speed regulating motor through a rotating shaft;
the honey comb track outlet and the honey comb track inlet are arranged on the honey comb shell, and two ends of the conveying track are connected into the honey comb body through the honey comb track outlet and the honey comb track inlet to form a conveying loop; an automatic grabbing mechanism is arranged on the conveying track and used for grabbing the honey comb rack with the honey combs;
the honey collecting machine main part is connected with honey drainage mouth, and honey drainage mouth is connected to honey and detects and storage device, and honey detects and storage device is used for detecting honey concentration and storage honey.
Preferably, the bottom of the transportation track is provided with a honey comb storage rack and a support upright post, and the honey comb storage rack is used for storing the honey comb rack.
Preferably, the intelligent automatic honey collecting, detecting and subpackaging system further comprises a manipulator, and the manipulator is used for clamping and filling the honey container.
Preferably, the intelligent automatic honey collection, detection and subpackage system further comprises a centrifugal frame storage rack for storing unused centrifugal frames in the honey collection machine main body.
Preferably, the central rotating mechanism comprises a centrifugal frame support, the centrifugal frame support is connected with a stepping motor, the stepping motor controls the centrifugal frame support to rotate in a stepping mode, a centrifugal frame is detachably arranged on the side face of the centrifugal frame support, and the centrifugal frame is used for placing the honey comb frame.
Further preferably, the plane projection of the centrifugal frame support is regular hexadecagon, and the top of the centrifugal frame support is provided with an ultraviolet disinfection lamp.
Further preferably, the centrifugal frame is provided with an opening and closing baffle on the side surface. The opening and closing baffle is opened, the honey comb frame is put in, the opening and closing baffle is closed after the honey comb frame is put in, and the honey comb frame is prevented from being thrown out during centrifugation.
Further preferably, a filtering device is arranged below the central rotating mechanism. The filter device is used for filtering the centrifuged honey.
Further preferably, the filtering device comprises an upper layer filtering net, a middle layer filtering net and a lower layer filtering net, wherein the diameter of the mesh of the upper layer filtering net is 3mm, the diameter of the mesh of the middle layer filtering net is 2mm, and the diameter of the mesh of the lower layer filtering net is 1mm. After centrifugal honey collection, the honey falls into a lower filtering device for filtering. The whole filtering device is divided into three layers of filtering nets, wherein the filtering eye size of the upper filtering net 1124 is 3mm, the filtering eye size of the middle filtering net 1122 is 2mm, and the filtering eye size of the lower filtering net 1121 is 1mm. Can filter great impurity such as bee corpse through upper filter screen, can filter less impurity through middle level filter screen, can realize meticulous filtration through lower floor's filter screen, make the honey that obtains purer.
Preferably, the middle layer vibration ring is arranged around the middle layer filter screen. In order to accelerate the honey filtering speed, a middle layer vibration ring is arranged around the middle layer filter screen, and the efficiency of honey filtering can be improved through the vibration effect of the vibration ring.
Further preferably, a scanning monitor is arranged above the upper-layer filter screen. In order to prevent the upper filter screen from being blocked by larger impurities, a scanning monitor is specially arranged on the upper filter screen, so that the upper filter screen can be scanned in real time, and the working state of the upper filter screen can be monitored in real time.
Further preferably, a residue opening baffle is arranged on the honey extractor shell, a residue cleaning device is arranged on the rotating shaft, the residue cleaning device is two semicircular scrapers, and the residue opening baffle and the residue cleaning device are located on the same horizontal plane. When more impurities block the upper filter screen, the residue cleaning device is started to rotate through the honey extractor controller, the residue opening baffle is opened, and the residue cleaning device can discharge the impurities out of the honey extractor at the baffle through rotation. After the cleaning operation is finished, the residue cleaning device stops working, and the baffle plate is also restored to the closed state.
Further preferably, a liquid level sensor is arranged at the lower filter screen and connected with the honey extractor controller. In order to prevent that the sedimentary honey of honey picker bottom is too many so that influence the normal filtering action of honey, set up level sensor in lower floor filter screen department, pile up when highly reaching level sensor department as honey, honey picker controller opens the honey drainage mouth, makes during the good honey of filtration flows into honey detection and storage device along honey drainage mouth.
Further preferably, the bottom of the central rotating mechanism is provided with a pressure sensor, and the pressure sensor is connected with the honey extractor controller. The number of the residual honey in the honey comb can be sensed by the signals fed back to the honey collection machine controller by the pressure sensors, so that the honey in the honey comb can be stopped in time when being thrown out, meanwhile, the intelligent control on the honey collection amount in the honey comb can be realized, and the honey collection operation can be humanized.
Preferably, the automatic grabbing mechanism comprises a telescopic rod and a hand grip below the telescopic rod. Used for gripping the honey comb frame in an up-and-down telescopic manner.
Preferably, honey detects and storage device includes storage device main part, controller, and storage device main part bottom is equipped with two honey drainage devices, is high-purity honey drainage device, low-purity honey drainage device respectively, is equipped with liquid density sensor in the storage device main part for detect honey purity, storage device main part bottom is equipped with rotatory rabbling mechanism, and storage device main part top is equipped with level sensor.
Further preferably, a control valve is arranged on the honey drainage device, an infrared sensor is arranged at the port of the control valve, and the control valve and the infrared sensor are both connected with the controller.
Preferably, a control valve is arranged at the honey drainage port of the honey collecting machine main body.
A working method utilizing the intelligent automatic honey collecting, detecting and subpackaging system comprises the following steps:
(1) The conveying track moves, the automatic grabbing mechanism sequentially grabs the honey comb frames, and the conveying track drives the automatic grabbing mechanism to enter the honey picker main body;
(2) After the honey comb frames enter the honey collecting machine main body, the side opening and closing baffle plates of the centrifugal frames at the corresponding positions are opened, the honey comb frames are placed in the centrifugal frames, the automatic grabbing mechanism is loosened and moved away, meanwhile, the opening and closing baffle plates are closed, the central rotating mechanism is driven by the stepping motor to rotate for a certain angle, a new empty centrifugal frame is aligned with an inlet of a honey comb track, the next honey comb frame is waited to be conveyed in by the conveying track, and the loading of the honey comb frames in all the centrifugal frames is completed in sequence;
(3) After loading, the central rotating mechanism is driven by a speed regulating motor to rotate and centrifuge for honey collection;
(4) After honey collection operation is completed, the empty honey comb frames are taken away by the automatic grabbing mechanism and leave from the honey comb track outlet, at the moment, when one empty honey comb frame is grabbed away, the whole central rotating mechanism rotates for a certain angle under the driving of the stepping motor, the empty centrifugal frame moves to the inlet position of the honey comb track, and meanwhile, new honey comb frames are placed, so that the honey collection efficiency is greatly improved while unmanned operation is realized;
(5) After honey is drained from a honey collection main body to a honey detection and storage device, a rotary stirring mechanism rotates to enable the honey on the upper layer and the honey on the lower layer to be more uniform, a liquid density sensor detects the density of the honey and feeds the density back to a controller, purity information of the honey can be obtained in the controller, the controller controls a drainage port of a high-purity honey drainage device to be opened when the purity is higher, meanwhile, a manipulator clamps an empty bottle to achieve automatic filling, an infrared sensor determines the filling depth of the container, accurate filling of containers with different sizes is achieved, and after filling is completed, the manipulator puts the honey bottle on a conveying device to be conveyed by a production line; on the contrary, when the purity is lower, the drainage port of the low-purity honey drainage device can be opened. Thereby realize the intellectual detection system of honey and classify according to the height of purity, and then the filling, transport respectively. In addition, the production line can provide honey containers with various shapes and volumes, and the infrared sensor positioned at the drainage port can measure the depth of the containers, so that the filling of the containers with different volumes can be realized by combining the controller. The whole system realizes intelligent, unmanned and humanized control, greatly improves the efficiency of the whole honey collection process, and can realize automatic classification, automatic filling and automatic transportation according to the honey concentration quality.
The invention has the beneficial effects that:
this device is an automatic honey collection of intelligence, detects, partial shipment production line, including automatic honey collection centrifugation, honey spleen transportation, honey detection and storage, honey automatic filling and transportation, through mutually supporting of above-mentioned several parts, can realize that automatic acquisition, the purity of honey detects filling and transportation respectively according to the classification. The user only needs to put the honey comb frame on and take away the honey comb frame which takes out honey.
Drawings
FIG. 1 is a schematic view of an intelligent automatic honey collection, detection and split charging production line of the present application;
FIG. 2 is a cross-sectional view of the main body of the honey-picking machine;
FIG. 3 is a schematic view of a honey extractor housing;
FIG. 4 is a schematic view of a vibratory filter apparatus;
FIG. 5 is a schematic view of a central rotation mechanism;
FIG. 6 is a schematic view of an automatic grasping mechanism;
FIG. 7 shows a honey detection and storage device;
FIG. 8 is a schematic view of automatic filling of honey;
wherein: 1. the honey collecting machine comprises a honey collecting machine main body, 2, a honey collecting machine controller, 3, a centrifugal frame storage rack, 4, a centrifugal frame, 5, an automatic grabbing mechanism, 6, a conveying track, 7, a honey spleen storage rack, 8, a supporting upright post, 9, a conveying device, 10, a honey detecting and storing device, 11, a manipulator, 12, a bottle rack, 13, a honey bottle, 14, a control valve, 15 and a honey drainage port;
111. the honey collecting machine comprises a honey collecting machine shell 112, a honey vibration filtering device 113, a scanning monitor 114, a central rotating mechanism 115, a stepping motor 116, a liquid level sensor 117, a pressure sensor 118 and a speed regulating motor;
1111. residue opening baffle 1112, honey comb orbit outlet, 1113, honey comb orbit inlet;
1121. a lower layer filter screen 1122, a middle layer filter screen 1123, a middle layer vibration ring 1124 and an upper layer filter screen;
1141. a residue cleaning device 1142, an ultraviolet disinfection lamp 1143, a centrifugal frame bracket 1144, an opening and closing baffle 1145 and a rotating shaft;
51. honey comb 52, hand grip 53, telescopic rod;
101. the device comprises a high-purity honey drainage device 102, a storage device main body 103, a liquid density sensor 104, a rotary stirring mechanism 105, a liquid level sensor 106, a controller 107 and a low-purity honey drainage device;
1011. honey drainage device, 1012, control valve, 1013, infrared ray sensor.
Detailed Description
The present invention will be further described by way of examples, but not limited thereto, with reference to the accompanying drawings.
As shown in he 1-8.
Example 1:
the utility model provides an automatic honey collection of intelligence, detects, partial shipment system, includes honey extractor main part 1, transportation track 6, honey detection and storage device 10.
The honey extractor main body comprises a honey extractor shell 111, a honey extractor controller 2 is arranged at the top of the honey extractor shell, a central rotating mechanism 114 is arranged in the honey extractor shell and connected with a stepping motor 115, a centrifugal frame 4 is arranged on the central rotating mechanism, a honey comb is arranged in the centrifugal frame, and the stepping motor is connected with a speed regulating motor 118 through a rotating shaft 1145.
The honey extractor shell 111 is provided with a honey comb track outlet 1112 and a honey comb track inlet 1113, and two ends of the transportation track are connected into the inside of the honey extractor body through the honey comb track outlet and the honey comb track inlet to form a transportation loop; the transportation track is provided with an automatic grabbing mechanism 5, and the automatic grabbing mechanism is used for grabbing the honey comb rack with the honey combs.
Honey picker main part is connected with honey drainage mouth 15, and honey drainage mouth department is equipped with control flap 14, and honey drainage mouth is connected to honey and detects and storage device 10, and honey detects and storage device is used for detecting honey concentration and storage honey.
The bottom of the transportation track is provided with a honey comb storage rack 7 and a supporting upright post 8, and the honey comb storage rack is used for storing honey comb racks.
The intelligent automatic honey collecting, detecting and subpackaging system further comprises a manipulator 11, and the manipulator is used for clamping and filling the honey container.
The intelligent automatic honey collection, detection and subpackaging system further comprises a centrifugal frame storage rack 3 for storing unused centrifugal frames in the honey collection machine main body.
The central rotating mechanism 114 includes a centrifugal frame support 1143, the centrifugal frame support is connected to the stepping motor, the stepping motor controls the centrifugal frame support to rotate step by step, a centrifugal frame is detachably disposed on the side of the centrifugal frame support, and the centrifugal frame is used for placing the honey comb rack.
The plane projection of the centrifugal frame bracket is regular hexadecimal. The centrifugal frame is provided with an opening and closing baffle 1144 on the side. The opening and closing baffle is opened, the honey comb frame is put in, the opening and closing baffle is closed after the honey comb frame is put in, and the honey comb frame is prevented from being thrown out during centrifugation.
A filtering device is arranged below the central rotating mechanism 114. The filter device is used for filtering the centrifuged honey.
The automatic gripping mechanism comprises a telescopic rod 53 and a hand grip 52 below the telescopic rod. Used for gripping the honey comb frame in an up-and-down telescopic manner.
Honey detects and storage device 10 includes storage device main part 102, controller 106, and storage device main part bottom is equipped with two honey drainage devices 1011, is high-purity honey drainage device 101, low-purity honey drainage device 107 respectively, is equipped with liquid density sensor 103 in the storage device main part 102 for detect honey purity, storage device main part bottom is equipped with rotatory rabbling mechanism 104, and storage device main part top is equipped with level sensor 105. A control valve 1012 is arranged on the honey drainage device 1011, an infrared sensor 1013 is arranged at the port of the control valve, and the control valve 1012 and the infrared sensor 1013 are both connected with the controller 106.
The bottom of the central rotating mechanism 114 is provided with a pressure sensor 117, and the pressure sensor is connected with the honey extractor controller. The signal fed back to the honey-picking machine controller by the pressure sensor can sense the quantity of the residual honey in the honey comb, so that the honey comb can be stopped in time when being thrown to the full, meanwhile, the intelligent control of the honey-picking quantity in the honey comb can be realized, and the honey-picking operation can be humanized. The stepping motor and the speed regulating motor are respectively arranged above and below the rotating shaft. The pressure sensor is arranged on the lower side of the rotating shaft and the upper side of the speed regulating motor.
Example 2:
the utility model provides an automatic honey collection of intelligence, detection, partial shipment system which the structure as embodiment 1 states, the difference is that centrifugal frame support top is equipped with ultraviolet ray disinfection lamp 1142.
Example 3:
the utility model provides an automatic honey collection of intelligence, detection, partial shipment system which the structure is as described in embodiment 1, the difference is that filter equipment includes upper filter screen 1124, middle level filter screen 1122, lower floor's filter screen 1121, upper filter screen mesh diameter 3mm, middle level filter screen mesh diameter 2mm, lower floor's filter screen mesh, as shown in fig. 4. After centrifugal honey collection, the honey will fall into the lower filter device for filtration. The whole filtering device is divided into three layers of filtering nets, wherein the filtering eye size of the upper layer filtering net 1124 is 3mm, the filtering eye size of the middle layer filtering net 1122 is 2mm, and the filtering eye size of the lower layer filtering net 1121 is 1mm. Can filter great impurity such as bee corpse through upper filter screen, can filter less impurity through middle level filter screen, can realize meticulous filtration through lower floor's filter screen, make the honey that obtains purer.
Example 4:
an intelligent automatic honey collecting, detecting and subpackaging system has the structure as that described in embodiment 3, except that a middle layer vibration ring 1123 is arranged around a middle layer filter screen. In order to accelerate the honey filtering speed, a middle layer vibration ring is arranged around the middle layer filter screen, and the efficiency of honey filtering can be improved through the vibration effect of the vibration ring.
Example 5:
the utility model provides an automatic honey collection of intelligence, detection, partial shipment system which the structure as embodiment 3 states, the difference is that upper filter screen top sets up scanning monitor 113. In order to prevent the upper filter screen from being blocked by larger impurities, a scanning monitor is specially arranged on the upper filter screen, so that the upper filter screen can be scanned in real time, and the working state of the upper filter screen can be monitored in real time.
The honey extractor shell 111 is provided with a residue opening baffle 1111, the rotating shaft is provided with a residue cleaning device 1141, the residue cleaning device is two semicircular scrapers, and the residue opening baffle and the residue cleaning device are positioned on the same horizontal plane, as shown in fig. 2 and 3. When the scanning monitor monitors that more impurities block the upper filter screen, the residue cleaning device is started to rotate through the honey extractor controller, the residue opening baffle is opened simultaneously, and the residue cleaning device can discharge the impurities out of the honey extractor at the baffle through rotation. When the cleaning work is finished, the residue cleaning device stops working, and the baffle plate is also restored to the closed state.
Example 6:
the utility model provides an automatic honey collection of intelligence, detection, partial shipment system which the structure is as in embodiment 3, the difference is that lower floor's filter screen department is equipped with level sensor 116, and level sensor is connected with the honey-winning machine controller. In order to prevent that the sedimentary honey of honey picker bottom is too many so that influence the normal filtering action of honey, set up level sensor in lower floor filter screen department, pile up when highly reaching level sensor department as honey, honey picker controller opens the honey drainage mouth, makes during the good honey of filtration flows into honey detection and storage device along honey drainage mouth.
Example 7:
a working method of the intelligent automatic honey collecting, detecting and subpackaging system in the embodiment 1 comprises the following steps:
(1) The conveying track moves, the automatic grabbing mechanism sequentially grabs the honey comb frames, and the conveying track drives the automatic grabbing mechanism to enter the honey collection machine body; the gripper 52 in the automatic gripping mechanism can automatically grip and release the honey comb frame at a corresponding position, and can also realize 360-degree rotation, so that the honey comb storage rack 7 can rotate 90 degrees and then perform corresponding operation. The telescopic rod 53 can be extended and retracted in the vertical direction, so that the gripper can conveniently complete corresponding actions. During the grabbing operation, the gripper moves to the area of the honey comb storage rack for storing honey combs which are not picked along the conveying rail, then the telescopic rod 53 extends, the telescopic rod is shortened after the gripper grabs the honey combs, and then the gripper rotates 90 degrees, so that the honey comb racks move along the moving direction of the rail.
(2) After the honey comb frames enter the honey collecting machine main body, the side face opening and closing baffle plates of the centrifugal frames at the corresponding positions are opened, the honey comb frames are placed in the centrifugal frames, the automatic grabbing mechanism is loosened and moved away, meanwhile, the opening and closing baffle plates are closed, the central rotating mechanism is driven by the stepping motor to rotate for a certain angle, the new empty centrifugal frames are aligned to the honey comb track inlet, the next honey comb frame is waited to be conveyed in by the conveying track, and the loading of the honey comb frames in all the centrifugal frames is completed in sequence.
As shown in fig. 5, a regular hexadecagon centrifuge frame bracket 1143 provides the honey comb with 16 grooves to nest 16 centrifuge frames. However, the user can adjust the number of the centrifugal frames according to the workload and the output, for example, sixteen centrifugal frames can work simultaneously when the honey collection amount is large; if the honey collection amount is large, the eight centrifugal frames can work simultaneously; if the honey collecting amount is normal, four centrifugal frames can work simultaneously. The device can enable a beekeeper to select a specific working mode in a humanized manner according to the honey collection quantity, so that the honey collection is more humanized. If the honey collection amount is not large, the redundant centrifugal frames can be placed in the centrifugal frame storage rack 3 shown in fig. 1, and when the honey collection amount is increased, the centrifugal frames are taken out and then are installed on the regular-hexagon centrifugal frame supports.
The working mode of simultaneously collecting honey by eight centrifugal frames is taken as an example in the embodiment to describe in detail the process of installing and removing the honey comb frame in the automatic honey collecting and centrifuging device. As shown in fig. 1, the included angle of the transportation track in the honey extractor main body is 45 °, and if the honey extractor main body works in a working mode of simultaneously extracting honey by eight centrifugal frames, the included angle of each centrifugal frame is 45 °. Firstly, eight centrifugal frames are required to be installed, a gripper grabs a honey comb frame to enter the honey harvester main body from an inlet of a honey comb track, at the moment, the direction of one of the centrifugal frames is consistent with the direction of the honey comb inlet track, an opening and closing baffle plate on the side face of the centrifugal frame is opened, a telescopic rod on the upper portion of the gripper is extended, and the gripper grabs the first honey comb frame to be installed in the centrifugal frame. Then the telescopic rod at the upper part of the gripper is contracted, the gripper continues to leave the interior of the honey extractor main body along the conveying track, and meanwhile the stepping motor in the figure 2 drives the regular-hexadecimal centrifugal frame support to rotate 45 degrees anticlockwise. Thus, the second centrifugal frame is in the initial position of the first centrifugal frame and is oriented along the entrance of the honey comb track, and then the installation of the second honey comb rack is completed as described above. And repeating the steps until all the eight honey comb racks are installed, and starting to centrifugally collect honey.
(3) After loading, the central rotating mechanism is driven by a speed regulating motor to rotate and centrifuge for honey collection;
during centrifugal honey collection, the speed regulating motor 118 in fig. 2 drives the central rotating mechanism to rotate. In this process, the interaction of the honey extractor controller 2 of fig. 1 and the pressure sensor 117 of fig. 2 plays an important role. Before the honey collection work, the quality of each honey comb frame which is not subjected to honey collection and the quality of each honey comb frame which is subjected to honey collection are input into a honey collection machine controller. Therefore, the honey-collecting machine controller can automatically calculate the theoretical values of the quality of all honey comb frames under different working modes (honey comb frames with different quantities are used for collecting honey simultaneously), when honey is not collected and after honey collection is finished. When the centrifugal honey collection is carried out, the honey collection machine controller can automatically recognize the number of honey comb frames and determine a working mode, and then the honey collection machine controller can calculate the quality difference between the honey before and after the honey collection under the working mode. This difference is reflected in the pressure sensor as a pressure difference. By the difference, the specific honey collecting amount can be known in real time, and when the honey collecting is finished, the speed regulating motor can automatically stop working. In addition, when a beekeeper actually collects honey, not all honey is collected centrifugally every time (sometimes, different quantities of honey are reserved as the food of bees according to different weather and seasons). Therefore, the honey collecting machine controller can be set, the percentage of the honey collecting quantity in the total honey is set in a humanized mode, namely the centrifugation can be automatically stopped after the pressure sensor converts the corresponding pressure difference. The honeycomb is arranged on both sides of the honey comb, the honey is arranged in the honeycomb, and the unidirectional rotation can only collect the honey on one side due to the centrifugal force, so after the honey on one side of the honey comb frame (the face of the honey comb frame shown in fig. 6, namely the side face needing to be collected) is collected, the honey comb needs to rotate in the opposite direction to collect the honey on the other side. Therefore, in order to make the honey on two sides of the honeycomb more uniform, when the pressure difference reaches half of the theoretical value, the honey collecting machine body stops working and then rotates reversely until the pressure difference reaches the theoretical value. In addition, in order to prevent the bee larvae from being injured by the excessively high rotating speed in the centrifugation process, the speed regulating motor is adopted, and the rotating speed of the motor can be adjusted at any time according to actual needs at the honey extractor controller. In the process of centrifugal honey collection, the annular ultraviolet disinfection lamp 1142 is automatically turned on, and the whole device is disinfected and sterilized.
(4) After honey collection operation is completed, the automatic grabbing mechanism takes away the empty honey comb frames and leaves from the honey comb track outlet, at the moment, when one empty honey comb frame is grabbed away, the whole central rotating mechanism rotates for a certain angle under the driving of the stepping motor, the empty centrifugal frame moves to the honey comb track inlet position, and meanwhile, new honey comb frames are placed, so that the honey collection efficiency is greatly improved while unmanned operation is realized;
the device can greatly improve the efficiency of replacing the old honey comb and the new honey comb, and the specific operation process is as follows. After honey collection is completed, firstly, the direction of one honey comb frame is consistent with the direction of the honey comb track outlet, when the hand grip moves to the upper part of the honey comb frame, the telescopic rod extends, meanwhile, the opening and closing baffle on the side surface of the centrifugal frame is automatically opened, the grabbing of the honey comb frame is completed, and then the hand grip drives the honey comb frame to leave the honey comb track outlet of the honey collection machine main body. Subsequently, the stepping motor drives the regular hexadecagon centrifugal frame bracket to rotate 45 degrees anticlockwise, at the moment, the empty centrifugal frame is along the direction of the entrance of the honey comb track, and therefore the installation of a new honey comb frame is completed. After the installation is finished, the whole device rotates 45 degrees anticlockwise again, and at the moment, the old honey comb frame can be taken out and the new honey comb frame can be installed at the same time. By analogy, each subsequent operation is that the honey comb is taken out and installed at the same time, and after one round of operation is finished, the device rotates anticlockwise by 45 degrees and then can perform the next round of operation until all eight centrifugal frames are replaced by new honey comb frames. Then, the next round of centrifugal honey collection is carried out.
(5) Honey is by honey collection main part after drainage to honey detects and storage device, as figure 7, rotatory rabbling mechanism is rotatory so that the honey of upper and lower floor is more even, make its purity more stable, the density of liquid density sensor detection honey, and feed back to the controller, just can obtain the purity information of honey in the controller, compare through the standard value with inputing into in advance, judge that this honey is high purity or low purity, when the honey among the storage device highly reaches level sensor 105, the controller can control honey drainage device and carry out the automatic filling operation. The controller controls the opening of the drainage port of the high-purity honey drainage device when the purity is high, meanwhile, the manipulator clamps the empty bottle to realize automatic filling, the infrared sensor measures the filling depth of the container to realize accurate filling of containers with different sizes, and after the filling is finished, the manipulator puts the honey bottle on the conveying device to carry out production line transportation; on the contrary, when the purity is lower, the drainage port of the low-purity honey drainage device can be opened.
In this embodiment, the high-purity automatic filling is taken as an example, and the device can fill honey bottles 13 with various shapes and flow rates during filling, as shown in fig. 1. Snatch by manipulator 11 and be located honey bottle 13 on bottle rack 12 below the high-purity honey drainage device, the infrared ray sensor 1013 that is located this moment can detect the degree of depth of honey bottle, the controller according to the data of the honey bottle degree of depth that obtains alright discern specifically which kind of honey bottle, the control valve 1012 in the control chart 8 just can be filled according to the honey volume of setting for in advance in the controller, thereby can realize filling different capacity, the honey bottle of different outward appearances. Due to the effect of the infrared sensor, when the honey bottle is held by a manipulator and placed below the honey drainage device, the control valve is opened to carry out filling. In addition, infrared sensor has also played the effect of dual fail-safe when the filling, in order to prevent that the honey of filling is too much so that spill over and cause the waste, when the liquid level height in the honey bottle was too high, infrared sensor can arouse the warning automatically, and at this moment the controller can control the control valve immediately and close. In the conveyor 9 section, the production line of the invention can be provided with two conveyors for conveying high-purity honey and low-purity honey, respectively. When the honey bottle is held by a manipulator and filled in the mouth of the high-purity honey drainage device, the controller can enable the manipulator to hold the honey bottle on the high-purity honey conveying belt; similarly, when the manipulator is gripping the honey bottle and is filling at the low-purity honey drainage device mouth, the controller will make the mechanical handle honey bottle place on the low-purity honey conveyer belt. Through the conveying effect of conveyer belt, the honey bottle of the high-low purity that the filling was accomplished just can transport the assigned position, and so far, the collection of whole honey, detection, filling flow are all accomplished.
Claims (6)
1. An intelligent automatic honey collecting, detecting and subpackaging system is characterized by comprising a honey collecting machine main body, a conveying track and a honey detecting and storing device;
the honey collecting machine main body comprises a honey collecting machine shell, a honey collecting machine controller is arranged at the top of the honey collecting machine shell, a central rotating mechanism is arranged in the honey collecting machine shell and connected with a stepping motor, a centrifugal frame is arranged on the central rotating mechanism, a honey comb is erected in the centrifugal frame, and the stepping motor is connected with a speed regulating motor through a rotating shaft;
the central rotating mechanism comprises a centrifugal frame support, the centrifugal frame support is connected with a stepping motor, the stepping motor controls the centrifugal frame support to rotate in a stepping mode, a centrifugal frame is detachably arranged on the side face of the centrifugal frame support, and the centrifugal frame is used for placing the honey comb frame; an opening and closing baffle is arranged on the side surface of the centrifugal frame; the plane projection of the centrifugal frame bracket is a regular hexadecimal shape, and an ultraviolet disinfection lamp is arranged at the top of the centrifugal frame bracket; the bottom of the central rotating mechanism is provided with a pressure sensor which is connected with the honey extractor controller;
the honey comb track outlet and the honey comb track inlet are arranged on the honey comb shell, and two ends of the conveying track are connected into the honey comb body through the honey comb track outlet and the honey comb track inlet to form a conveying loop; an automatic grabbing mechanism is arranged on the conveying track and used for grabbing the honey comb rack with the honey combs;
a residue opening baffle is arranged on the honey extractor shell, a residue cleaning device is arranged on the rotating shaft, the residue cleaning device is two semicircular scrapers, and the residue opening baffle and the residue cleaning device are positioned on the same horizontal plane;
the honey collecting machine main body is connected with a honey drainage port, a drainage port control valve is arranged at the honey drainage port of the honey collecting machine main body, the honey drainage port is connected to a honey detection and storage device, and the honey detection and storage device is used for detecting the concentration of honey and storing the honey;
the bottom of the transportation track is provided with a honey comb storage rack and a support upright post, and the honey comb storage rack is used for storing honey comb racks;
the intelligent automatic honey collecting, detecting and subpackaging system also comprises a manipulator, and the manipulator is used for clamping the honey container for filling;
the honey detection and storage device comprises a storage device main body and a storage device controller, wherein two honey drainage devices, namely a high-purity honey drainage device and a low-purity honey drainage device, are arranged at the bottom of the storage device main body; be equipped with drainage device control flap on the honey drainage device, drainage device control flap port is equipped with infrared ray sensor, and drainage device control flap, infrared ray sensor all are connected with the storage device controller.
2. The intelligent automatic honey collection, detection and dispensing system of claim 1, further comprising a centrifugal frame storage rack for storing unused centrifugal frames in the honey collection machine body.
3. An intelligent automatic honey collection, detection and split charging system according to claim 1, wherein a filtering device is arranged under the central rotating mechanism;
the filtering device comprises an upper layer filtering net, a middle layer filtering net and a lower layer filtering net, wherein the mesh diameter of the upper layer filtering net is 3mm, the mesh diameter of the middle layer filtering net is 2mm, and the mesh diameter of the lower layer filtering net is 1mm;
the middle layer vibration ring is arranged around the middle layer filter screen.
4. An intelligent automatic honey collecting, detecting and split charging system according to claim 3, wherein a scanning monitor is arranged above the upper filter screen;
and a liquid level sensor is arranged at the lower-layer filter screen and is connected with a honey extractor controller.
5. The intelligent automatic honey collection, detection and split charging system of claim 1, wherein the automatic gripping mechanism comprises a telescopic rod and a hand grip below the telescopic rod.
6. An operating method using the intelligent automatic honey collecting, detecting and subpackaging system of claim 1 comprises the following steps:
(1) The conveying track moves, the automatic grabbing mechanism sequentially grabs the honey comb frames, and the conveying track drives the automatic grabbing mechanism to enter the honey collection machine body;
(2) After the honey comb frames enter the honey picker main body, the side opening and closing baffle plates of the centrifugal frames at corresponding positions are opened, the honey comb frames are placed in the centrifugal frames, the automatic grabbing mechanism is loosened and moved away, meanwhile, the opening and closing baffle plates are closed, the central rotating mechanism is driven by the stepping motor to rotate for a certain angle, a new empty centrifugal frame is aligned to an inlet of a honey comb track, the next honey comb frame is waited to be conveyed in by the conveying track, and the loading of the honey comb frames in all the centrifugal frames is completed in sequence;
(3) After loading, the central rotating mechanism is driven by a speed regulating motor to rotate and centrifuge for honey collection;
(4) After the honey collection operation is finished, taking the empty honey comb frames away by the automatic grabbing mechanism and leaving the empty honey comb frames from the honey comb track outlet, wherein at the moment, when one empty honey comb frame is grabbed away, the whole central rotating mechanism rotates for a certain angle under the driving of the stepping motor, the empty centrifugal frame moves to the honey comb track inlet position, and meanwhile, a new honey comb frame is placed;
(5) After honey is drained from a honey collection main body to a honey detection and storage device, a rotary stirring mechanism rotates, a liquid density sensor detects the density of the honey and feeds the density to a storage device controller, the storage device controller controls a drainage port of a high-purity honey drainage device to be opened when the purity is high, meanwhile, a manipulator clamps an empty bottle to realize automatic filling, an infrared sensor measures the filling depth of the container, and after filling is completed, the manipulator holds the honey bottle to be placed on a conveying device to be transported by a production line; on the contrary, when the purity is lower, the drainage port of the low-purity honey drainage device is opened.
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| WO2004075661A1 (en) * | 2003-02-27 | 2004-09-10 | Kikuji Yamaguchi | Method and device for refining royal jelly |
| CN204999598U (en) * | 2015-09-30 | 2016-01-27 | 北京市燕京药业有限公司 | Filling device of medicine bottle |
| CN206935546U (en) * | 2017-06-30 | 2018-01-30 | 丁刚 | Metal sheet stretch punching press stepping type defibrination casing |
| CN107926767B (en) * | 2017-11-30 | 2021-05-04 | 刘靖 | Assembly line type automatic honey extractor |
| CN207628183U (en) * | 2017-12-11 | 2018-07-20 | 焦作煤业（集团）开元化工有限责任公司 | A kind of chlorine hydride tail gas absorber |
| CN108094263A (en) * | 2018-01-22 | 2018-06-01 | 陕西杨凌陕特农业发展有限公司 | A kind of portable honey extractor |
| CN110122378A (en) * | 2019-04-25 | 2019-08-16 | 陈子强 | A kind of field honey extraction element |
| CN210382260U (en) * | 2019-05-23 | 2020-04-24 | 武汉市华明达蜂业有限公司 | Honey shaking filter for honey production |
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