CN105268092B - A kind of medical cotton ball automatic production line - Google Patents

A kind of medical cotton ball automatic production line Download PDF

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Publication number
CN105268092B
CN105268092B CN201510731217.4A CN201510731217A CN105268092B CN 105268092 B CN105268092 B CN 105268092B CN 201510731217 A CN201510731217 A CN 201510731217A CN 105268092 B CN105268092 B CN 105268092B
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CN
China
Prior art keywords
cotton
automatic
bottle
cotton balls
balls
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Expired - Fee Related
Application number
CN201510731217.4A
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Chinese (zh)
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CN105268092A (en
Inventor
钟励
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SHANGHAI YINJING MEDICAL SUPPLIES CO Ltd
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SHANGHAI YINJING MEDICAL SUPPLIES CO Ltd
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Priority to CN201510731217.4A priority Critical patent/CN105268092B/en
Publication of CN105268092A publication Critical patent/CN105268092A/en
Application granted granted Critical
Publication of CN105268092B publication Critical patent/CN105268092B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a kind of medical cotton ball automatic production lines, including:Hopper, automatic whole bottle, cotton ball shaping machine, agitating device, automatic dress cotton device, automatic liquid feeder, automatic screw capping device, automatic sealing device and PLC control system, PLC control system are connect with automatic whole bottle, cotton ball shaping machine, agitating device, automatic dress cotton device, automatic liquid feeder, automatic screw capping device and automatic sealing device respectively.The beneficial effects of the present invention are:The present invention is all fabricated using machine automatization in cotton balls production process, and be completely switched on 23 people of employment, and not only saving of work and time, reduces production cost, and the case where polluted caused by also avoiding artificial manufacture.

Description

A kind of medical cotton ball automatic production line
Technical field
The present invention relates to production line more particularly to a kind of medical cotton ball automatic production lines.
Background technology
Referring to Fig. 1, it is impregnated with the alcohol of certain content in medical cotton ball and is placed on preservation in cotton balls bottle 1, cotton balls bottle 1 Bottle mouth position is sealed using bottle cap 2.Medical cotton ball currently on the market is in process of manufacture substantially using artificial system Processing to be made, or uses artificial in a certain production link, fabricates take work consuming in this way, production cost is high, and Human body can touch medical cotton ball in process, can be polluted in this way to medical cotton ball, be produced to the use of medical cotton ball Raw some potential safety problems.For this purpose, applicant carried out beneficial exploration and trial, result of the above problems is had found, Technical solution described below generates in this background.
Invention content
The technical problems to be solved by the invention:Exist in process of manufacture for existing medical cotton ball and takes consumption Work, production cost be high, contaminated problem, now provides a kind of time and labour saving, saves production cost, avoids contaminated medical cotton Ball automatic production line.
Following technical scheme may be used to realize in technical problem solved by the invention:
A kind of medical cotton ball automatic production line, including:
One is arranged the hopper for storing the cotton balls bottle after sterilizing in production line initiating terminal;
One be arranged below the hopper for receives the cotton balls bottle fallen from the hopper and by cotton balls bottle uniformly it is whole It manages into bottleneck and arranges the automatic whole bottle being pushed out afterwards upward;
One is arranged the cotton ball shaping machine for the sliver after disinfection to be processed into dry cotton ball in another initiating terminal of production line;
One dry cotton ball for receiving the cotton ball shaping machine submitting being arranged in front of the cotton ball shaping machine will simultaneously be done Cotton balls carries out the agitating device of liquid feeding stirring;
One is arranged in the front of the automatic whole bottle and agitating device for receiving by the automatic whole bottle Cotton balls is simultaneously packed into the automatic dress cotton device in cotton balls bottle by the cotton balls bottle being pushed out and the cotton balls sent out by the agitating device;
One be arranged in front of the automatic dress cotton device for receives by the automatic dress cotton device send out equipped with cotton The cotton balls bottle of ball and the automatic liquid feeder that suitable alcohols solution is injected into cotton balls bottle;
One be arranged in front of the automatic liquid feeder for receives by the automatic liquid feeder send out equipped with cotton Bottle cap is simultaneously tightened in the automatic screw capping device on the bottleneck of cotton balls bottle by the cotton balls bottle of ball and alcoholic solution;
One is arranged in production line end and is used to receive by the automatic screw capping in front of the automatic screw capping device What device was sent out is screwed with the cotton balls bottle of bottle cap and the bottle mouth position of cotton balls bottle is carried out to the automatic sealing device of sealer processing;And
Respectively with the automatic whole bottle, cotton ball shaping machine, agitating device, automatic dress cotton device, automatic liquid feeder, Automatic screw capping device and the PLC control system of automatic sealing device connection.
In a preferred embodiment of the invention, the automatic whole bottle includes a spindle motor, a gearbox, one It exports main shaft, a rotating disk, a box baseplate, a photodetector unit and a rejecting cylinder, the spindle motor and passes through institute It states gearbox to connect with one end of the output main shaft, the other end of the output main shaft connect with the rotating disk and drives institute Rotating disk rotation is stated, the rotating disk is located at the lower section of the feed opening of the hopper, and the periphery of the rotating disk is circumferentially-spaced to be set Be equipped with it is several for placing the turntable tiger's jaws of cotton balls bottle, the box baseplate be arranged the lower section of the rotating disk and with the rotation Turntable is parallel, and it is more than the bottleneck diameter of cotton balls bottle and straight less than the bottom of bottle of cotton balls bottle that its aperture is offered in the box baseplate The hole of diameter, the photodetector unit is mounted on the lower face of the box baseplate and the neighbouring hole, the rejecting cylinder Face the hole of the box baseplate positioned at the lower section of the box baseplate and its cylinder output end, and with the Photoelectric Detection list Member connection;When the bottleneck of cotton balls bottle downward when, the bottleneck end of cotton balls bottle can be fallen into the hole of the box baseplate, at this time the light Electro-detection unit detects and is sent to the rejecting cylinder, the rejecting cylinder movement, by bottleneck cotton directed downwardly by signal is rejected Ball bottle ejects the turntable tiger's jaw of the rotating disk.
In a preferred embodiment of the invention, the agitating device includes a stirring stant, an agitator and one Stirring motor, the agitator trunnion axis are located in the stirring stant, and the side of the agitator offers a feed inlet, The other side offers a discharge port, and a stirring chamber for being connected to the inlet port and outlet port is constituted in the agitator, The stirring motor is mounted in the stirring stant and its output shaft connect with the agitator and the agitator is driven to turn It is dynamic.
In a preferred embodiment of the invention, the stirring motor is variable-frequency motor.
In a preferred embodiment of the invention, the automatic dress cotton device include a cotton balls vibrating disc, a guide plate, One into cotton funnel, a push rod and a push rod cylinder, and the cotton balls vibrating disc is for receiving the cotton sent out by the agitating device Ball, it is described to be arranged into cotton funnel in the side of the cotton balls vibrating disc and positioned at the cotton balls being pushed out by the automatic whole bottle The top of bottle, the top into cotton funnel are up big and down small cylinder, its underpart is cylindrical barrel, described into cotton funnel Top surface is less than the outlet end of the cotton balls vibrating disc, and one end of the guide plate is connect with the outlet end of the cotton balls vibrating disc, Its other end be connected to it is described on the apical margin of cotton funnel, the push rod be arranged described into the surface of cotton funnel and positioned at into On the axis of cotton funnel, the upper end of the push rod is connect with the push rod cylinder, and lower end is provided with a push rod cup.
As a result of technical solution as above, the beneficial effects of the present invention are:The present invention is in cotton balls production process All fabricated using machine automatization, be completely switched on employment 2-3 people, and not only saving of work and time, reduces production cost, but also The case where being polluted caused by avoiding artificial manufacture.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technology description to be briefly described.
Fig. 1 is the structural schematic diagram of existing medical cotton ball bottle.
Fig. 2 is the flow diagram of the present invention.
Fig. 3 is the structural schematic diagram of the automatic whole bottle of the present invention.
Fig. 4 is the structural schematic diagram of the agitating device of the present invention.
Fig. 5 is the structural schematic diagram of the automatic dress cotton device of the present invention.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below Conjunction is specifically illustrating, and the present invention is further explained.
Referring to Fig. 2, what is provided in figure is a kind of medical cotton ball automatic production line, including hopper 100, automatic whole bottle 200, cotton ball shaping machine 400, agitating device 300, automatic dress cotton device 500, automatic liquid feeder 600, automatic screw capping device 700, automatic sealing device 800 and PLC control system.
The initiating terminal in production line is arranged in hopper 100, and the top of hopper 100 offers a feed inlet, and its underpart offers One feed opening, in constitute and have one for being connected to the storage cavity of its feed inlet and feed opening, the cotton balls bottle after disinfection is from hopper 100 Feed inlet enter in the storage cavity of hopper 100, and successively from the feed opening of hopper discharge.
Referring to Fig. 3 and emphasis combination Fig. 2, automatic whole bottle 200 is arranged in the lower section of hopper 100, automatic whole bottle 200 include a spindle motor 210, a gearbox 220, one output main shaft 230, a rotating disk 240, a box baseplate 250, a light Electro-detection unit 260 and one rejects cylinder 270.One end 231 that spindle motor 210 passes through gearbox 220 and output main shaft 230 The other end 232 of connection, output main shaft 230 connect with rotating disk 240 and rotating disk 240 is driven to rotate, and rotating disk 240 is located at material The periphery circumferential direction uniform intervals of the lower section of the feed opening of bucket 100, rotating disk 240 are provided with several turns for placing cotton balls bottle 10 Disk tiger's jaw 241, box baseplate 250 are arranged in the lower section of rotating disk 240 and parallel with rotating disk 240, are opened up in box baseplate 250 There are a hole 251, the aperture in the hole 251 to be more than the bottleneck diameter of cotton balls bottle 10 but the bottom of bottle diameter less than cotton balls bottle 10, photoelectricity inspection Unit 260 is surveyed on the lower face of box baseplate 250 and adjacent bores 251, rejecting cylinder 270 are located at box baseplate 250 Lower section and its cylinder output end face the hole 251 of box baseplate 250, and are connect with photodetector unit 260.When cotton balls bottle 10 When falling into bottleneck in the turntable tiger's jaw 241 of rotating disk 240 downward, cotton balls bottle 10 is in 240 rotary course of rotating disk, bottle Mouth end can be fallen into the hole 251 of box baseplate 250, and the detection of photodetector unit 260 at this time will simultaneously reject signal and be sent to rejecting Cylinder 270 is rejected cylinder 270 and is acted, and bottleneck cotton balls bottle 10 directed downwardly is ejected to the turntable tiger's jaw 241 of rotating disk 240.Work as cotton balls When bottle 10 falls into the bottleneck in the turntable tiger's jaw 241 of rotating disk 240 upward, you can rotating disk 240 is passed through, by cotton balls bottle 10 Proper alignment is released, and next process is supplied.
The setting of cotton ball shaping machine 400 is in another initiating terminal of production line, for the sliver after disinfection to be processed into dry cotton ball.
Referring to Fig. 4 and emphasis combination Fig. 2, agitating device 300 is arranged in the front of cotton ball shaping machine 400, agitating device 300 Including a stirring stant 310, an agitator 320 and a stirring motor 330,320 trunnion axis of agitator is located at stirring stant 310 On, the side of agitator 320 offers a feed inlet 321, and the other side offers a discharge port 322, constituted in agitator 320 One for being connected to the stirring chamber 323 of feed inlet 321 and discharge port 322, stirring motor 330 be mounted in stirring stant 310 and Its output shaft 331 connect with agitator 320 and agitator 320 is driven to rotate, and in the present embodiment, stirring motor 330 is frequency conversion Motor.Dry cotton ball after 400 machine-shaping of cotton ball shaping machine enters stirring for agitator 320 by the feed inlet 321 of agitator 320 It mixes in chamber 333, stirring motor 330 drives agitator 320 to be rotated, and dry cotton ball is after liquid feeding stirs through by agitator 320 discharge port 322 is sent out.
Referring to Fig. 5 and emphasis combination Fig. 2, the automatic cotton device 500 that fills is arranged in automatic whole bottle 200 and agitating device 300 front, the automatic cotton device 500 that fills includes a cotton balls vibrating disc 510, a guide plate 520, one into cotton funnel 530, a push rod 540 and a push rod cylinder 550.Cotton balls vibrating disc 510 is disk-like structure, and cotton balls vibrating disc 510 is arranged in support platform 560 On, rule vibrations are generated under the driving of percussion mechanism, cotton balls vibrating disc 510 is for receiving the leaching sent out by agitating device 300 There are the cotton balls of alcoholic solution, the lateral margin of cotton balls vibrating disc 510 to offer an outlet end 511.It is shaken into the setting of cotton funnel 530 in cotton balls The side of Moving plate 510 and the top for being located at the cotton balls bottle 10 being pushed out by automatic whole bottle 200, into the top of cotton funnel 530 531 be up big and down small cylinder, its underpart 532 be cylindrical barrel, into the lower part 532 of cotton funnel 530 under shed to level In the bottleneck of cotton balls bottle 10 below, and its bore is suitable with the bore of the bottleneck of cotton balls bottle 10, into the top of cotton funnel 530 Face is less than the outlet end 511 of cotton balls vibrating disc 510, and one end 521 of guide plate 520 connects with the outlet end 511 of cotton balls vibrating disc 510 It connects, the other end 522 is connected on the apical margin of cotton funnel 530.Push rod 540 is arranged in the surface into cotton funnel 530 and position In on the axis into cotton funnel 530, the upper end 541 of push rod 540 is connect with push rod cylinder 550, and lower end 542 is provided with a push rod First 543,543 cylindrical block of push rod cup, outer diameter is slightly less than the internal diameter into 530 lower part of cotton funnel, and push rod 540 is in push rod gas Lower movement in vertical direction under the driving effect of cylinder 550.Cotton balls can be divided into one under the shock effect of cotton balls vibrating disc 510 Grain arrangement, and gradually enter into cotton funnel 530 from the outlet end of cotton balls vibrating disc 510 511 via guide plate 520, then via It is fallen into cotton balls bottle 10 into cotton funnel 530.Due to the size of bottleneck of the loading volume beyond cotton balls bottle 10 of cotton balls, have about 40% cotton balls gets lodged in the lower part into cotton funnel 530 or the bottle mouth position of cotton balls bottle 10, fails smoothly to fall into cotton balls bottle 10, this When, it can be moved downward by 550 driving push rod 540 of push rod cylinder, it will be in the dry cotton ball that blocked indentation cotton balls bottle 10.
Automatic liquid feeder 600 is arranged in the front of dress cotton device 500 automatically, for receiving by filling cotton device 500 automatically The cotton balls bottle equipped with cotton balls sent out, and alcoholic solution is injected into the cotton balls bottle, certainly, the liquid feeding of automatic liquid feeder 600 Amount can be configured according to processing technology, and liquid feeding precision is 10% or so.
Automatic screw capping device 700 is arranged in the front of automatic liquid feeder 600, and automatic screw capping device 700 is received by automatic The cotton balls bottle equipped with cotton balls and alcoholic solution that liquid-adding device 600 is sent out, and cotton balls bottle is clamped, then by clamp by Bottle cap clamps, and bottle cap is tightened on the bottleneck of cotton balls bottle under the torsion rotation of stepper motor, can be by adjusting screw capping circle It counts to ensure the reliability of bottle cap.
Automatic sealing device 800 be arranged production line end and positioned at automatic screw capping device 700 front, for receive by The cotton balls bottle for being screwed with bottle cap that automatic screw capping device 700 is sent out, and the bottle mouth position of cotton balls bottle is subjected to sealer processing.
PLC control system is filled with automatic whole bottle 200, cotton ball shaping machine 400, agitating device 300, automatic dress cotton respectively It sets 500, automatic liquid feeder 600, automatic screw capping device 700 and automatic sealing device 800 to connect, for controlling each device work Make.
The present invention is all fabricated using machine automatization in cotton balls production process, and be completely switched on employment 2-3 people, not only Saving of work and time reduces production cost, and the case where polluted caused by also avoiding artificial manufacture.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (5)

1. a kind of medical cotton ball automatic production line, which is characterized in that including:
One is arranged the hopper for storing the cotton balls bottle after sterilizing in production line initiating terminal, and one is offered at the top of the hopper Feed inlet, its underpart offer a feed opening, and interior constitute has a storage cavity for being connected to its feed inlet and feed opening;
One be arranged below the hopper for receiving the cotton balls bottle fallen from the hopper and be uniformly organized into cotton balls bottle Bottleneck arranges the automatic whole bottle being pushed out afterwards upward;
One is arranged the cotton ball shaping machine for the sliver after disinfection to be processed into dry cotton ball in another initiating terminal of production line;
One be arranged in front of the cotton ball shaping machine for receiving dry cotton ball that the cotton ball shaping machine is sent out and by dry cotton ball Carry out the agitating device of liquid feeding stirring;
One is arranged in the front of the automatic whole bottle and agitating device for receiving by the automatic whole bottle push Cotton balls is simultaneously packed into the automatic dress cotton device in cotton balls bottle by the cotton balls bottle gone out and the cotton balls sent out by the agitating device;
One be arranged in front of the automatic dress cotton device cotton balls is housed by what the automatic dress cotton device was sent out for receiving Cotton balls bottle and the automatic liquid feeder that suitable alcohols solution is injected into cotton balls bottle;
One be arranged in front of the automatic liquid feeder for receives by the automatic liquid feeder send out equipped with cotton balls with Bottle cap is simultaneously tightened in the automatic screw capping device on the bottleneck of cotton balls bottle by the cotton balls bottle of alcoholic solution;
One is arranged in production line end and is used to receive by the automatic screw capping device in front of the automatic screw capping device The cotton balls bottle for being screwed with bottle cap sent out and the automatic sealing device that the bottle mouth position of cotton balls bottle is carried out to sealer processing;And
Respectively with the automatic whole bottle, cotton ball shaping machine, agitating device, automatic dress cotton device, automatic liquid feeder, automatic Screw capping device and the PLC control system of automatic sealing device connection.
2. medical cotton ball automatic production line as described in claim 1, which is characterized in that the automatic whole bottle includes one Spindle motor, a gearbox, an output main shaft, a rotating disk, a box baseplate, a photodetector unit and one reject gas Cylinder, the spindle motor by the gearbox with it is described output main shaft one end connect, it is described output main shaft the other end and The rotating disk connects and the rotating disk is driven to rotate, and the rotating disk is located at the lower section of the feed opening of the hopper, described The periphery of rotating disk is provided at circumferentially spaced several turntable tiger's jaws for placing cotton balls bottle, and the box baseplate is arranged described The lower section of rotating disk is simultaneously parallel with the rotating disk, and it is straight more than the bottleneck of cotton balls bottle that its aperture is offered in the box baseplate The hole of diameter and bottom of bottle diameter less than cotton balls bottle, the photodetector unit is mounted on the lower face of the box baseplate and adjacent The nearly hole, the rejecting cylinder is located at the lower section of the box baseplate and its cylinder output end faces the box baseplate Hole, and connect with the photodetector unit;When the bottleneck of cotton balls bottle downward when, the bottleneck end of cotton balls bottle can fall into the babinet In the hole of bottom plate, the photodetector unit detection at this time is simultaneously sent to the rejecting cylinder, the rejecting gas by signal is rejected Cylinder acts, and bottleneck cotton balls bottle directed downwardly is ejected to the turntable tiger's jaw of the rotating disk.
3. medical cotton ball automatic production line as described in claim 1, which is characterized in that the agitating device includes a stirring Holder, an agitator and a stirring motor, the agitator trunnion axis are located in the stirring stant, and the one of the agitator Side offers a feed inlet, and the other side offers a discharge port, and one is constituted in the agitator for being connected to the feed inlet With the stirring chamber of discharge port, the stirring motor is mounted in the stirring stant and its output shaft is connect with the agitator And the agitator is driven to rotate.
4. medical cotton ball automatic production line as claimed in claim 3, which is characterized in that the stirring motor is variable-frequency electric Machine.
5. medical cotton ball automatic production line as described in claim 1, which is characterized in that the automatic dress cotton device includes one Cotton balls vibrating disc, a guide plate, one into cotton funnel, a push rod and a push rod cylinder, the cotton balls vibrating disc for receive by The cotton balls that the agitating device is sent out, it is described to be arranged into cotton funnel in the side of the cotton balls vibrating disc and positioned at by described automatic The top for the cotton balls bottle that whole bottle is pushed out, the top into cotton funnel are up big and down small cylinder, and its underpart is cylinder Shape cylinder, the top surface into cotton funnel are less than the outlet end of the cotton balls vibrating disc, one end of the guide plate and the cotton The outlet end of ball vibrating disc connects, the other end be connected to it is described on the apical margin of cotton funnel, the push rod setting it is described into The surface of cotton funnel and positioned at on the axis of cotton funnel, the upper end of the push rod is connect with the push rod cylinder, lower end It is provided with a push rod cup.
CN201510731217.4A 2015-10-30 2015-10-30 A kind of medical cotton ball automatic production line Expired - Fee Related CN105268092B (en)

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CN201510731217.4A CN105268092B (en) 2015-10-30 2015-10-30 A kind of medical cotton ball automatic production line

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CN201510731217.4A CN105268092B (en) 2015-10-30 2015-10-30 A kind of medical cotton ball automatic production line

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CN105268092B true CN105268092B (en) 2018-08-10

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106510972A (en) * 2016-11-24 2017-03-22 张赛 Automatic sterilized-cotton slitting device

Citations (5)

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Publication number Priority date Publication date Assignee Title
US5049219A (en) * 1990-03-06 1991-09-17 Deroyal Industries, Inc. Method and apparatus for manufacturing surgical sponges
CN2187452Y (en) * 1994-04-04 1995-01-18 鲁保学 Medical cotton-wool tampon machine
CN101823569A (en) * 2010-04-19 2010-09-08 江苏省健尔康医用敷料有限公司 Intelligent packer with manipulator for receiving and sending swabs and quantificationally dosing and use method thereof
CN203955575U (en) * 2014-05-23 2014-11-26 深圳市康雅实业有限公司 cotton swab automatic production line
CN205145378U (en) * 2015-10-30 2016-04-13 上海银京医用卫生材料有限公司 Medical cotton balls automation line

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6998541B2 (en) * 1994-08-05 2006-02-14 Clearcount Medical Solutions, Inc. Automatic surgical sponge counter and blood loss determination system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5049219A (en) * 1990-03-06 1991-09-17 Deroyal Industries, Inc. Method and apparatus for manufacturing surgical sponges
CN2187452Y (en) * 1994-04-04 1995-01-18 鲁保学 Medical cotton-wool tampon machine
CN101823569A (en) * 2010-04-19 2010-09-08 江苏省健尔康医用敷料有限公司 Intelligent packer with manipulator for receiving and sending swabs and quantificationally dosing and use method thereof
CN203955575U (en) * 2014-05-23 2014-11-26 深圳市康雅实业有限公司 cotton swab automatic production line
CN205145378U (en) * 2015-10-30 2016-04-13 上海银京医用卫生材料有限公司 Medical cotton balls automation line

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