CN205145378U - Medical cotton balls automation line - Google Patents

Medical cotton balls automation line Download PDF

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Publication number
CN205145378U
CN205145378U CN201520862107.7U CN201520862107U CN205145378U CN 205145378 U CN205145378 U CN 205145378U CN 201520862107 U CN201520862107 U CN 201520862107U CN 205145378 U CN205145378 U CN 205145378U
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CN
China
Prior art keywords
cotton
automatic
bottle
cotton balls
balls
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520862107.7U
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Chinese (zh)
Inventor
钟励
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yinjing Medical Technology Shanghai Co ltd
Original Assignee
SHANGHAI YINJING MEDICAL SUPPLIES CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by SHANGHAI YINJING MEDICAL SUPPLIES CO Ltd filed Critical SHANGHAI YINJING MEDICAL SUPPLIES CO Ltd
Priority to CN201520862107.7U priority Critical patent/CN205145378U/en
Application granted granted Critical
Publication of CN205145378U publication Critical patent/CN205145378U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a medical cotton balls automation line, include: the hopper, automatic whole bottledly put, cotton balls make -up machine, agitating unit, automatic cotton device, automatic liquid supplementation device, automatic screw capping device, automatic closing device and the PLC control system of adorning, PLC control system respectively with bottledly put automatically whole, cotton balls make -up machine, agitating unit, automatic cotton device, automatic liquid feeding dress, automatic screw capping device and the automatic closing device adorned be connected. The utility model has the advantages of the utility model discloses all in the cotton balls production process adopt mechanical automatic processing to make, the 2 -3 people of start personnel selection completely, not only labor - and time -saving has reduced manufacturing cost, but also has avoided the condition of the pollution that artifical manufacturing caused.

Description

A kind of medical cotton ball automatic production line
Technical field
This utility model relates to production line, particularly relates to a kind of medical cotton ball automatic production line.
Background technology
See Fig. 1, be impregnated with the ethanol of certain content and be placed on preservation in cotton balls bottle 1 in medical cotton ball, the bottle mouth position of cotton balls bottle 1 adopts bottle cap 2 to seal.Medical cotton ball in the market substantially adopts and manually manufactures processing in process of manufacture, or in a certain production link, adopt artificial, such processing and manufacturing work consuming consuming time, production cost is high, and people's cognition touches medical cotton ball in the course of processing, can pollute medical cotton ball like this, produce certain potential safety hazard to the use of medical cotton ball.For this reason, applicant carried out useful exploration and trial, have found result of the above problems, technical scheme described below produces under this background.
Utility model content
Technical problem to be solved in the utility model: there is work consuming consuming time, high, the contaminated problem of production cost for existing medical cotton ball in process of manufacture, a kind of time and labour saving is now provided, saves production cost, avoid contaminated medical cotton ball automatic production line.
The technical problem that this utility model solves can realize by the following technical solutions:
A kind of medical cotton ball automatic production line, comprising:
One hopper for depositing the cotton balls bottle after sterilization being arranged on production line initiating terminal;
One be arranged on below described hopper for receiving the cotton balls bottle that falls from described hopper and being organized into bottleneck and arranging unified for cotton balls bottle the automatic whole bottle pushed out upward afterwards;
One be arranged on another top of production line for the cotton sliver after sterilization is processed into the cotton ball shaping machine of dry cotton ball;
One be arranged on described cotton ball shaping machine front for receiving dry cotton ball that described cotton ball shaping machine sends and dry cotton ball being carried out the agitating device of liquid feeding stirring;
One be arranged on the front of described automatic whole bottle and agitating device for receiving the cotton balls bottle pushed out by described automatic leveling device and the cotton balls sent by described agitating device and cotton balls being loaded the cotton device of automatic dress in cotton balls bottle;
One be arranged on the cotton device front of described automatic dress for receiving the cotton balls bottle that cotton balls is housed sent by the cotton device of described automatic dress and inject the automatic liquid supply device of suitable alcohols solution in cotton balls bottle;
One be arranged on described automatic liquid supply device front for receiving the cotton balls bottle that cotton balls and alcoholic solution are housed sent by described automatic liquid supply device and the automatic screw capping device be tightened in by bottle cap on the bottleneck of cotton balls bottle;
One be arranged on production line end and be positioned at described automatic screw capping device front for receiving the cotton balls bottle being screwed with bottle cap sent by described automatic screw capping device and the bottle mouth position of cotton balls bottle being carried out the automatic sealing device of sealer process; And
Respectively with described automatic whole bottle, cotton ball shaping machine, agitating device, automatically fill the PLC control system that cotton device, automatic liquid supply device, automatically screw capping device and automatic sealing device be connected.
In a preferred embodiment of the present utility model, described automatic whole bottle comprises a spindle motor, one change speed gear box, one exports main shaft, one rotation disc, one box bottom, one photodetector unit and one rejects cylinder, described spindle motor is connected by described change speed gear box one end with described output main shaft, the other end of described output main shaft is connected with described rotation disc and drives described rotation disc to rotate, described rotation disc is positioned at the below of the feed opening of described hopper, the periphery circumference of described rotation disc is arranged at intervals with some rotating disk tiger's jaws for placing cotton balls bottle, described box bottom is arranged on the below of described rotation disc and parallel with described rotation disc, described box bottom offers its aperture be greater than the bottleneck diameter of cotton balls bottle and be less than the hole of diameter at the bottom of the bottle of cotton balls bottle, on the lower face that described photodetector unit is arranged on described box bottom and contiguous described hole, described rejecting cylinder is positioned at the below of described box bottom and its cylinder outfan faces the hole of described box bottom, and be connected with described photodetector unit, when cotton balls bottle bottleneck down time, the bottleneck end of cotton balls bottle can fall in the hole of described box bottom, now described photodetector unit detects and rejecting signal is sent to described rejecting cylinder, the action of described rejecting cylinder, bottleneck cotton balls bottle is down ejected the rotating disk tiger's jaw of described rotation disc.
In a preferred embodiment of the present utility model, described agitating device comprises a stirring support, an agitator and a stirring motor, described agitator trunnion axis is located on described stirring support, the side of described agitator offers a charging aperture, its opposite side offers a discharging opening, form one in described agitator for being communicated with the stirring chamber of described charging aperture and discharging opening, described stirring motor is arranged on described stirring support and its output shaft is connected with described agitator and drives described agitator to rotate.
In a preferred embodiment of the present utility model, described stirring motor is frequency conversion motor.
In a preferred embodiment of the present utility model, the cotton device of described automatic dress comprises a cotton balls vibrating disc, one guide plate, one enters cotton funnel, one push rod and a push rod cylinder, described cotton balls vibrating disc is for receiving the cotton balls sent by described agitating device, described enter cotton funnel be arranged on the side of described cotton balls vibrating disc and be positioned at the top of the cotton balls bottle pushed out by described automatic whole bottle, described enter the top of cotton funnel be up big and down small cylindrical shell, its underpart is cylindrical barrel, described enter the end face of cotton funnel lower than the port of export of described cotton balls vibrating disc, one end of described guide plate is connected with the port of export of described cotton balls vibrating disc, enter described in its other end is connected on the apical margin of cotton funnel, to enter described in described push rod is arranged on directly over cotton funnel and to be positioned at on the axis of cotton funnel, the upper end of described push rod is connected with described push rod cylinder, its lower end is provided with a push rod cup.
Owing to have employed technical scheme as above, the beneficial effects of the utility model are: this utility model all adopts machine automatization processing and manufacturing in cotton balls production process, the 2-3 people of start employment completely, not only saving of work and time, reduce production cost, but also avoid the situation of the pollution manually caused.
Accompanying drawing explanation
In order to be illustrated more clearly in this utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below.
Fig. 1 is the structural representation of existing medical cotton pin.
Fig. 2 is FB(flow block) of the present utility model.
Fig. 3 is the structural representation of automatic whole bottle of the present utility model.
Fig. 4 is the structural representation of agitating device of the present utility model.
Fig. 5 is the structural representation of the cotton device of automatic dress of the present utility model.
Detailed description of the invention
The technological means realized to make this utility model, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth this utility model further.
See Fig. 2, what provide in figure is a kind of medical cotton ball automatic production line, comprises hopper 100, automatic whole bottle 200, cotton ball shaping machine 300, agitating device 400, automatically fills cotton device 500, automatic liquid-feeding fills 600, screw capping device 700, automatic sealing device 800 and PLC control system automatically.
Hopper 100 is arranged on the initiating terminal of production line, the top of hopper 100 offers a charging aperture, its underpart offers a feed opening, one is configured with for being communicated with the storage cavity of its charging aperture and feed opening in it, cotton balls bottle after sterilization enters in the storage cavity of hopper 100 from the charging aperture of hopper 100, and successively from the feed opening discharging of hopper.
See Fig. 3 and emphasis composition graphs 2, automatic whole bottle 200 is arranged on the below of hopper 100, and automatic whole bottle 200 comprises spindle motor 210, change speed gear box 220, and exports main shaft 230, rotation disc 240, box bottom 250, photodetector unit 260 and a rejecting cylinder 270.Spindle motor 210 is connected with the one end 231 exporting main shaft 230 by change speed gear box 220, the other end 232 exporting main shaft 230 is connected also driven rotary dish 240 and rotates with rotation disc 240, rotation disc 240 is positioned at the below of the feed opening of hopper 100, the periphery circumference uniform intervals of rotation disc 240 is provided with some rotating disk tiger's jaws 241 for placing cotton balls bottle 10, box bottom 250 is arranged on the below of rotation disc 240 and parallel with rotation disc 240, box bottom 250 offers a hole 251, the aperture in this hole 251 is greater than the bottleneck diameter of cotton balls bottle 10 but is less than diameter at the bottom of the bottle of cotton balls bottle 10, on the lower face that photodetector unit 260 is arranged on box bottom 250 and adjacent bores 251, reject cylinder 270 and be positioned at the below of box bottom 250 and its cylinder outfan faces the hole 251 of box bottom 250, and be connected with photodetector unit 260.When the bottleneck that cotton balls bottle 10 falls into the rotating disk tiger's jaw 241 of rotation disc 240 down time, cotton balls bottle 10 is along with in rotation disc 240 rotary course, its bottleneck end can fall in the hole 251 of box bottom 250, now photodetector unit 260 detects and is sent to by rejecting signal and rejects cylinder 270, reject cylinder 270 action, bottleneck cotton balls bottle 10 is down ejected the rotating disk tiger's jaw 241 of rotation disc 240.When the bottleneck that cotton balls bottle 10 falls into the rotating disk tiger's jaw 241 of rotation disc 240 upward time, rotation disc 240 can be passed through smoothly, cotton balls bottle 10 proper alignment is released, supply next process.
Cotton ball shaping machine 300 is arranged on another top of production line, for the cotton sliver after sterilization is processed into dry cotton ball.
See Fig. 4 and emphasis composition graphs 2, agitating device 400 is arranged on the front of cotton ball shaping machine 300, agitating device 300 comprises a stirring support 310, one agitator 320 and a stirring motor 330, agitator 320 trunnion axis is located at and stirs on support 310, the side of agitator 320 offers a charging aperture 321, its opposite side offers a discharging opening 322, one is formed for being communicated with the stirring chamber 333 of charging aperture 321 and discharging opening 322 in agitator 320, stirring motor 330 is arranged on and stirs on support 310 and its output shaft 331 is connected with agitator 320 and drives agitator 320 to rotate, in the present embodiment, stirring motor 330 is frequency conversion motor.Dry cotton ball after cotton ball shaping machine 300 machine-shaping enters in the stirring chamber 333 of agitator 320 through the charging aperture 321 of agitator 320, stirring motor 330 drives agitator 320 to rotate, and dry cotton ball warp after liquid feeding stirs is sent by the discharging opening 322 of agitator 320.
See Fig. 5 and emphasis composition graphs 2, the cotton device 500 of automatic dress is arranged on the front of automatic whole bottle 200 and agitating device 400, automatically fills cotton device 500 and comprises cotton balls vibrating disc 510, guide plate 520, and enter cotton funnel 530, push rod 540 and a push rod cylinder 550.Cotton balls vibrating disc 510 is disk-like structure, cotton balls vibrating disc 510 is arranged in support platform 560, rule vibrations are produced under the driving of percussion mechanism, cotton balls vibrating disc 510 is for receiving the cotton balls being soaked with alcoholic solution sent by agitating device 400, and the lateral margin of cotton balls vibrating disc 510 offers a port of export 511.Enter cotton funnel 530 be arranged on the side of cotton balls vibrating disc 510 and be positioned at the top of the cotton balls bottle 10 pushed out by automatic whole bottle 200, the top 531 entering cotton funnel 530 is up big and down small cylindrical shell, its underpart 532 is cylindrical barrel, the under shed entering the bottom 532 of cotton funnel 530 aims at the bottleneck of the cotton balls bottle 10 be positioned at below it, and the bore of the bottleneck of its bore and cotton balls bottle 10 is suitable, enter the port of export 511 of end face lower than cotton balls vibrating disc 510 of cotton funnel 530, one end 521 of guide plate 520 is connected with the port of export 511 of cotton balls vibrating disc 510, its other end 522 is connected on the apical margin of cotton funnel 530.Push rod 540 to be arranged on directly over cotton funnel 530 and to be positioned at on the axis of cotton funnel 530, the upper end 541 of push rod 540 is connected with push rod cylinder 550, its lower end 542 is provided with a push rod cup 543, push rod cup 543 is in cylindric block, its external diameter is slightly less than the internal diameter into cotton funnel 530 bottom, and push rod 540 moves up and down in the vertical direction under the driving effect of push rod cylinder 550.Cotton balls can be divided into a grain arrangement under the shock effect of cotton balls vibrating disc 510, and progressively enters into cotton funnel 530 from the port of export 511 of cotton balls vibrating disc 510 via guide plate 520, then falls in cotton balls bottle 10 via entering cotton funnel 530.Loading volume due to cotton balls exceeds the size of the bottleneck of cotton balls bottle 10, the cotton balls of about 40% is had to get lodged in the bottle mouth position of bottom into cotton funnel 530 or cotton balls bottle 10, fail to fall into smoothly in cotton balls bottle 10, now, drive push rod 540 to move downward by push rod cylinder 550, the dry cotton ball blocked is pressed in cotton balls bottle 10.
Automatic liquid supply device 600 is arranged on the front automatically filling cotton device 500, for receiving by the cotton balls bottle that cotton balls is housed automatically filling cotton device 500 and send, and alcoholic solution is injected in this cotton balls bottle, certainly, the liquid volume added of automatic liquid supply device 600 can be arranged according to processing technique, and liquid feeding precision is about 10%.
Automatic screw capping device 700 is arranged on the front that automatic liquid-feeding fills 600, automatic screw capping device 700 receives and fills the 600 cotton balls bottles that cotton balls and alcoholic solution are housed sent by automatic liquid-feeding, and cotton balls bottle is clamped, then by clamping, bottle cap is clamped, under the torsion of motor rotates, bottle cap is tightened on the bottleneck of cotton balls bottle, the reliability of bottle cap can be ensured by the adjustment screw capping number of turns.
Automatic sealing device 800 is arranged on production line end and is positioned at the front of automatic screw capping device 700, for receiving the cotton balls bottle being screwed with bottle cap sent by automatic screw capping device 700, and the bottle mouth position of cotton balls bottle is carried out sealer process.
PLC control system respectively with automatic whole bottle 200, cotton ball shaping machine 300, agitating device 400, automatically fill cotton device 500, automatic liquid-feeding fills 600, screw capping device 700 and automatic sealing device 800 are connected, for controlling each device work automatically.
This utility model all adopts machine automatization processing and manufacturing in cotton balls production process, the 2-3 people of start employment completely, and not only saving of work and time, reduces production cost, but also avoids the situation of the pollution manually caused.
More than show and describe ultimate principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; this utility model is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from this utility model spirit and scope; this utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed this utility model.The claimed scope of this utility model is defined by appending claims and equivalent thereof.

Claims (5)

1. a medical cotton ball automatic production line, is characterized in that, comprising:
One hopper for depositing the cotton balls bottle after sterilization being arranged on production line initiating terminal;
One be arranged on below described hopper for receiving the cotton balls bottle that falls from described hopper and being organized into bottleneck and arranging unified for cotton balls bottle the automatic whole bottle pushed out upward afterwards;
One be arranged on another top of production line for the cotton sliver after sterilization is processed into the cotton ball shaping machine of dry cotton ball;
One be arranged on described cotton ball shaping machine front for receiving dry cotton ball that described cotton ball shaping machine sends and dry cotton ball being carried out the agitating device of liquid feeding stirring;
One be arranged on the front of described automatic whole bottle and agitating device for receiving the cotton balls bottle pushed out by described automatic leveling device and the cotton balls sent by described agitating device and cotton balls being loaded the cotton device of automatic dress in cotton balls bottle;
One be arranged on the cotton device front of described automatic dress for receiving the cotton balls bottle that cotton balls is housed sent by the cotton device of described automatic dress and inject the automatic liquid supply device of suitable alcohols solution in cotton balls bottle;
One be arranged on described automatic liquid supply device front for receiving the cotton balls bottle that cotton balls and alcoholic solution are housed sent by described automatic liquid supply device and the automatic screw capping device be tightened in by bottle cap on the bottleneck of cotton balls bottle;
One be arranged on production line end and be positioned at described automatic screw capping device front for receiving the cotton balls bottle being screwed with bottle cap sent by described automatic screw capping device and the bottle mouth position of cotton balls bottle being carried out the automatic sealing device of sealer process; And
Respectively with described automatic whole bottle, cotton ball shaping machine, agitating device, automatically fill cotton device, automatic liquid-feeding fills, the automatic PLC control system that is connected of screw capping device and automatic sealing device.
2. medical cotton ball automatic production line as claimed in claim 1, it is characterized in that, described automatic whole bottle comprises a spindle motor, one change speed gear box, one exports main shaft, one rotation disc, one box bottom, one photodetector unit and one rejects cylinder, described spindle motor is connected by described change speed gear box one end with described output main shaft, the other end of described output main shaft is connected with described rotation disc and drives described rotation disc to rotate, described rotation disc is positioned at the below of the feed opening of described hopper, the periphery circumference of described rotation disc is arranged at intervals with some rotating disk tiger's jaws for placing cotton balls bottle, described box bottom is arranged on the below of described rotation disc and parallel with described rotation disc, described box bottom offers its aperture be greater than the bottleneck diameter of cotton balls bottle and be less than the hole of diameter at the bottom of the bottle of cotton balls bottle, on the lower face that described photodetector unit is arranged on described box bottom and contiguous described hole, described rejecting cylinder is positioned at the below of described box bottom and its cylinder outfan faces the hole of described box bottom, and be connected with described photodetector unit, when cotton balls bottle bottleneck down time, the bottleneck end of cotton balls bottle can fall in the hole of described box bottom, now described photodetector unit detects and rejecting signal is sent to described rejecting cylinder, the action of described rejecting cylinder, bottleneck cotton balls bottle is down ejected the rotating disk tiger's jaw of described rotation disc.
3. medical cotton ball automatic production line as claimed in claim 1, it is characterized in that, described agitating device comprises a stirring support, an agitator and a stirring motor, described agitator trunnion axis is located on described stirring support, the side of described agitator offers a charging aperture, its opposite side offers a discharging opening, form one in described agitator for being communicated with the stirring chamber of described charging aperture and discharging opening, described stirring motor is arranged on described stirring support and its output shaft is connected with described agitator and drives described agitator to rotate.
4. medical cotton ball automatic production line as claimed in claim 3, it is characterized in that, described stirring motor is frequency conversion motor.
5. medical cotton ball automatic production line as claimed in claim 1, it is characterized in that, the cotton device of described automatic dress comprises a cotton balls vibrating disc, one guide plate, one enters cotton funnel, one push rod and a push rod cylinder, described cotton balls vibrating disc is for receiving the cotton balls sent by described agitating device, described enter cotton funnel be arranged on the side of described cotton balls vibrating disc and be positioned at the top of the cotton balls bottle pushed out by described automatic whole bottle, described enter the top of cotton funnel be up big and down small cylindrical shell, its underpart is cylindrical barrel, described enter the end face of cotton funnel lower than the port of export of described cotton balls vibrating disc, one end of described guide plate is connected with the port of export of described cotton balls vibrating disc, enter described in its other end is connected on the apical margin of cotton funnel, to enter described in described push rod is arranged on directly over cotton funnel and to be positioned at on the axis of cotton funnel, the upper end of described push rod is connected with described push rod cylinder, its lower end is provided with a push rod cup.
CN201520862107.7U 2015-10-30 2015-10-30 Medical cotton balls automation line Expired - Fee Related CN205145378U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520862107.7U CN205145378U (en) 2015-10-30 2015-10-30 Medical cotton balls automation line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520862107.7U CN205145378U (en) 2015-10-30 2015-10-30 Medical cotton balls automation line

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105268092A (en) * 2015-10-30 2016-01-27 上海银京医用卫生材料有限公司 Medical cotton ball automatic production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105268092A (en) * 2015-10-30 2016-01-27 上海银京医用卫生材料有限公司 Medical cotton ball automatic production line
CN105268092B (en) * 2015-10-30 2018-08-10 上海银京医用卫生材料有限公司 A kind of medical cotton ball automatic production line

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C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 201300 No. 586, West Garden Road, Nanhui Industrial Park, Shanghai, Pudong New Area

Patentee after: YINJING MEDICAL TECHNOLOGY (SHANGHAI) CO.,LTD.

Address before: 201300 No. 586, West Garden Road, Nanhui Industrial Park, Shanghai, Pudong New Area

Patentee before: SHANGHAI YINJING MEDICAL SUPPLIES Co.,Ltd.

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Effective date of registration: 20190513

Granted publication date: 20160413

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PD01 Discharge of preservation of patent

Date of cancellation: 20220513

Granted publication date: 20160413

PD01 Discharge of preservation of patent
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160413

Termination date: 20181030

CF01 Termination of patent right due to non-payment of annual fee