CN215794615U

CN215794615U - Horizontal automatic filling machine

Info

Publication number: CN215794615U
Application number: CN202122257843.8U
Authority: CN
Inventors: 白晓东; 任志勇; 潘丽萍; 王继忠
Original assignee: Henan Jiapu Medical Technology Co ltd
Current assignee: Henan Jiapu Medical Technology Co ltd
Priority date: 2021-09-18
Filing date: 2021-09-18
Publication date: 2022-02-11
Anticipated expiration: 2031-09-18

Abstract

The utility model discloses a horizontal automatic filling machine, belongs to the field of filling machines, and aims to solve the problems that most of conventional horizontal filling machines adopt semi-automatic filling controlled by a PLC (programmable logic controller) program, full-automatic control cannot be carried out, quantitative blanking and quantitative filling cannot be carried out, and the filling efficiency is low; through the arrangement of the pressure sensor, the scale lines, the filling quantity adjusting mechanism and the quantitative blanking mechanism, the pressure sensor can sense pressure signals in real time and automatically control the opening of filling work, the scale lines and the filling quantity adjusting mechanism can realize accurate control on the filling quantity, and meanwhile, the quantitative blanking mechanism can realize quantitative blanking on materials, so that the filling efficiency is greatly improved; through microprocessor's setting, can automatic control filling cylinder extrude the material jar with the material that changes in the feed bin from the filling head, the automatic switch of simultaneous control valve mechanism arranges material work, realizes automatic guide to realized the full automatic control to whole equipment, need not PLC program control, convenient and practical more.

Description

Horizontal automatic filling machine

Technical Field

The utility model relates to the field of filling machines, in particular to a horizontal automatic filling machine.

Background

Filling machines are mainly a small class of products in a packaging machine and can be divided into a liquid filling machine, a paste filling machine, a powder filling machine and a particle filling machine from the aspect of packaging materials; the production automation degree can be divided into a semi-automatic filling machine and a full-automatic filling production line, and the filling mode can be divided into a vertical filling machine and a horizontal filling machine. The horizontal liquid filling machine adopts a brand-new horizontal design, is light and convenient, automatically pumps materials, and can feed paste with larger viscosity by a feeding hopper. The filling machine is widely used in the food industry, the beverage industry, the daily chemical industry and the like. The food packaging machinery is competitive, and future food filling machinery is matched with industrial automation, so that the overall level of packaging equipment is improved, and multifunctional, high-efficiency and low-consumption food packaging equipment is developed.

The existing horizontal filling machine has certain defects when in use, most of the conventional horizontal filling machines adopt semi-automatic filling controlled by a PLC program, semi-automatic control cannot be carried out without the PLC, full-automatic control cannot be carried out, automatic quantitative blanking and quantitative filling cannot be carried out, and the filling efficiency is lower.

SUMMERY OF THE UTILITY MODEL

In view of the problems in the prior art, the utility model discloses a horizontal automatic filling machine which adopts the technical scheme that the horizontal automatic filling machine comprises a base, wherein the bottom of the base is fixedly connected with a fixed plate, the upper surface of the fixed plate is provided with a limit frame, a pressure sensor is arranged inside the limit frame, filling bottles can be conveniently placed through the arrangement of the limit frame and the pressure sensor, pressure signals are simultaneously sensed, the opening of filling work is automatically controlled, a filling head, a material transferring bin, a material cylinder and a filling cylinder are sequentially arranged above the base from left to right, materials in the material cylinder and the material transferring bin can be extruded out from the filling head through the arrangement of the filling head, the material transferring bin, the material cylinder and the filling cylinder, the outer surface of the filling cylinder is provided with a scale mark, and a filling amount adjusting mechanism is arranged below the filling cylinder, through the setting of scale mark and filling volume adjustment mechanism, can realize the accurate control to the filling volume, the back of changeing the feed bin is provided with valve mechanism, through valve mechanism's setting, can control the switch of arranging the material, conveniently with the leading-in material jar of the inside material of hopper, the top of changeing the feed bin is provided with the hopper, it is provided with quantitative unloading mechanism to change between feed bin and the hopper, through the setting of hopper and quantitative unloading mechanism, can realize the quantitative unloading to the material in the hopper, improves filling efficiency, one side of base is provided with foot switch, through foot switch's setting, can realize the manual control to whole equipment, the front of base has from left to right set gradually manual automatic regulating knob, air-vent valve and barometer, one side of base is provided with emergency stop switch, through manual automatic regulating knob, air-vent valve, The setting of barometer and scram switch can switch manual and automatic control, conveniently adjusts simultaneously and looks over atmospheric pressure, carries out the scram to whole equipment, still includes microprocessor, pressure sensor, valve mechanism, ration unloading mechanism, foot switch, manual automatically regulated knob, air-vent valve, barometer and scram switch all with microprocessor electric connection, through microprocessor's setting, can realize the full automatic control to whole equipment, need not PLC program control, convenient and practical more.

According to the preferable technical scheme, the two ends of the material cylinder and the two ends of the filling cylinder are fixedly connected with the limiting plates, and the material cylinder and the filling cylinder can be fixedly limited through the arrangement of the limiting plates.

As a preferred technical scheme of the utility model, the filling quantity adjusting mechanism comprises a threaded rod, an adjusting hand wheel and a magnetic switch, the threaded rod is arranged on the front surface of the filling cylinder and is movably connected with the limiting plate, the adjusting hand wheel is fixedly connected with one end of the threaded rod, the magnetic switch is movably connected with the outer surface of the threaded rod, and the adjusting hand wheel can be used for adjusting the position of the magnetic switch on the threaded rod through the arrangement of the threaded rod, the adjusting hand wheel and the magnetic switch, so that the filling quantity is accurately controlled.

According to a preferable technical scheme of the utility model, the valve mechanism comprises a rotary valve cylinder and a rotary valve, the rotary valve cylinder is movably connected above the base, the rotary valve is movably connected at the output end of the rotary valve cylinder, and the rotary valve cylinder and the rotary valve are arranged to control the opening and closing of the discharge so as to conveniently guide the material in the hopper into the material cylinder.

According to a preferred technical scheme of the utility model, the quantitative blanking mechanism comprises a material conveying pipe, a motor, a rotary table and material conveying grooves, the material conveying pipe is fixedly connected between the material conveying bin and the hopper, the motor is arranged on the front side of the material conveying pipe, the rotary table is arranged at the output end of the motor, the material conveying grooves are formed in the rotary table, the motor is electrically connected with the microprocessor, and the motor can be used for driving the rotary table to rotate through the arrangement of the material conveying pipe, the motor, the rotary table and the material conveying grooves, so that quantitative materials are conveyed from the material conveying grooves, and quantitative blanking is realized.

According to the preferable technical scheme, the filling head is detachably connected with the material transferring bin, the filling head corresponds to the limiting frame in the vertical position, and the filling head can be conveniently replaced through the detachable connection through the arrangement of the filling head.

The utility model has the beneficial effects that: according to the utility model, through the matched arrangement of the pressure sensor, the scale lines, the filling quantity adjusting mechanism and the quantitative blanking mechanism, the pressure sensor can sense pressure signals in real time, the opening of filling work is automatically controlled, the scale lines and the filling quantity adjusting mechanism can realize accurate control on filling quantity, and meanwhile, the quantitative blanking mechanism can realize quantitative blanking on materials, so that the filling efficiency is greatly improved; through microprocessor's setting, can automatic control filling cylinder extrude the material jar with the material that changes in the feed bin from the filling head, realize arranging the material, the row material work of automatic switch of simultaneous control valve mechanism is convenient with the leading-in material jar of the inside material of hopper to realized the full automatic control to whole equipment, need not PLC program control, convenient and practical more.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a rear view of the present invention;

FIG. 3 is a schematic view of the quantitative feeding mechanism of the present invention;

FIG. 4 is an enlarged schematic view of the structure at A of the present invention.

In the figure: 1. a base; 2. a fixing plate; 3. a limiting frame; 4. a pressure sensor; 5. a filling head; 6. transferring a material bin; 7. a material cylinder; 8. filling a cylinder; 9. scale lines; 10. a filling amount adjusting mechanism; 1001. a threaded rod; 1002. adjusting a hand wheel; 1003. a magnetic switch; 11. a valve mechanism; 1101. a rotary valve cylinder; 1102. rotating the valve; 12. a hopper; 13. a quantitative blanking mechanism; 1301. a delivery pipe; 1302. a motor; 1303. a turntable; 1304. a material conveying groove; 14. a foot switch; 15. a manual automatic adjusting knob; 16. a pressure regulating valve; 17. a barometer; 18. a scram switch; 19. and a limiting plate.

Detailed Description

Example 1

As shown in fig. 1 to 4, the utility model discloses a horizontal automatic filling machine, which adopts the technical scheme that the horizontal automatic filling machine comprises a base 1, wherein the bottom of the base 1 is fixedly connected with a fixed plate 2, the upper surface of the fixed plate 2 is provided with a limit frame 3, a pressure sensor 4 is arranged inside the limit frame 3, a filling bottle is placed in the limit frame 3, the pressure sensor 4 senses a pressure signal to automatically control the opening of filling work, a filling head 5, a transfer bin 6, a material cylinder 7 and a filling cylinder 8 are sequentially arranged above the base 1 from left to right, after the filling work is started, the filling cylinder 8 extrudes materials in the material cylinder 7 into the transfer bin 6 and then extrudes the materials from the filling head 5, the outer surface of the filling cylinder 8 is provided with a scale mark 9, a filling amount adjusting mechanism 10 is arranged below the filling cylinder 8, and the filling amount can be accurately controlled by using the filling amount adjusting mechanism 10 and the scale mark 9, the back of the material rotating bin 6 is provided with a valve mechanism 11, the valve mechanism 11 can conveniently guide materials in a hopper 12 into a material cylinder 7, and can control the opening and closing of discharging materials, the hopper 12 is arranged above the material rotating bin 6, a quantitative discharging mechanism 13 is arranged between the material rotating bin 6 and the hopper 12, the quantitative discharging mechanism 13 is opened, the materials in the hopper 12 can be subjected to quantitative discharging, one side of the base 1 is provided with a foot switch 14, the foot switch 14 is stepped on, the filling work can be manually controlled to be opened, the front of the base 1 is sequentially provided with a manual automatic adjusting knob 15, a pressure regulating valve 16 and an air pressure gauge 17 from left to right, manual and automatic control can be freely switched by the manual automatic adjusting knob 15, the air pressure regulating valve 16 and the air pressure gauge 17 can conveniently regulate and check air pressure, one side of the base 1 is provided with an emergency stop switch 18, the automatic emergency stop device comprises an emergency stop switch 18 and a microprocessor, wherein the pressure sensor 4, a valve mechanism 11, a quantitative blanking mechanism 13, a foot switch 14, a manual automatic adjusting knob 15, a pressure regulating valve 16, a barometer 17 and the emergency stop switch 18 are all electrically connected with the microprocessor, and the microprocessor can carry out full-automatic control on the whole device.

As a preferred technical scheme of the utility model, the two ends of the material cylinder 7 and the filling cylinder 8 are fixedly connected with limit plates 19, and when the material cylinder 7 and the filling cylinder 8 work, the limit plates 19 fix and limit the materials.

As a preferred technical scheme of the present invention, the filling amount adjusting mechanism 10 includes a threaded rod 1001, an adjusting handwheel 1002 and a magnetic switch 1003, the threaded rod 1001 is disposed on the front side of the filling cylinder 8, the threaded rod 1001 is movably connected to the limiting plate 19, the adjusting handwheel 1002 is fixedly connected to one end of the threaded rod 1001, the magnetic switch 1003 is movably connected to the outer surface of the threaded rod 1001, the adjusting handwheel 1002 is rotated to adjust the position of the magnetic switch 1003 on the threaded rod 1001, and the filling amount can be precisely controlled.

As a preferred technical solution of the present invention, the valve mechanism 11 includes a rotary valve cylinder 1101 and a rotary valve 1102, the rotary valve cylinder 1101 is movably connected above the base 1, the rotary valve 1102 is movably connected to an output end of the rotary valve cylinder 1101, and the rotary valve 1102 can be driven to rotate by the rotary valve cylinder 1101, so as to control the opening and closing of the discharge.

As a preferred technical scheme of the present invention, the quantitative blanking mechanism 13 includes a material conveying pipe 1301, a motor 1302, a rotating disc 1303 and a material conveying groove 1304, the material conveying pipe 1301 is fixedly connected between the material conveying chamber 6 and the hopper 12, the motor 1302 is disposed on the front surface of the material conveying pipe 1301, the rotating disc 1303 is disposed at the output end of the motor 1302, the plurality of material conveying grooves 1304 are disposed inside the rotating disc 1303, the motor 1302 is electrically connected to the microprocessor, the motor 1302 is used to drive the rotating disc 1303 to rotate, so that quantitative materials are conveyed from the material conveying grooves 1304, and quantitative blanking is achieved.

As a preferred technical scheme of the utility model, the filling head 5 is detachably connected with the material transferring bin 6, the filling head 5 corresponds to the limiting frame 3 in the vertical position, and the filling head 5 is detachable and convenient to replace.

The working principle of the utility model is as follows: firstly, filling bottles are put into a limiting frame 3, a pressure sensor 4 senses a pressure signal, the filling work is automatically controlled to be started, after the filling work is started, a motor 1302 drives a turntable 1303 to rotate, so that quantitative materials are conveyed from a conveying trough 1304, quantitative blanking is realized, the filling cylinder 8 extrudes the materials in a material cylinder 7 into a rotating bin 6 and then extrudes the materials from a filling head 5, when the material cylinder 7 and the filling cylinder 8 work, a limiting plate 19 fixes and limits the materials, a rotating valve cylinder 1101 can drive a rotating valve 1102 to rotate, so that the opening and closing of discharging are controlled, an adjusting hand wheel 1002 is rotated, the position of a magnetic switch 1003 on a threaded rod 1001 is adjusted, the filling quantity can be accurately controlled by matching with a scale line 9, the whole equipment is fully automatically controlled by a microprocessor, the automatic control can be switched into manual control by using a manual automatic adjusting knob 15, and the opening and closing of the filling work can be manually controlled by pressing a foot switch 14, the pressure regulating valve 16 and the air pressure gauge 17 can conveniently regulate and check air pressure, and the whole equipment can be manually scrammed by pressing the scram switch 18.

The microprocessor adopts an Itemel 89C51 type singlechip which is used for starting and stopping a motor, controlling a cylinder and a foot switch, adjusting air pressure and analyzing data, and a pin of 89C51 and a connection mode, so that technical advices can be obtained by technicians in the field by referring to teaching materials or technical manuals published by manufacturers; the circuit connections according to the utility model are conventional means used by the person skilled in the art and can be suggested by a limited number of tests, which are common knowledge.

Components not described in detail herein are prior art.

Although the present invention has been described in detail with reference to the specific embodiments, the present invention is not limited to the above embodiments, and various changes and modifications without inventive changes may be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims

1. The utility model provides a horizontal automatic filling machine, includes base (1), its characterized in that: the bottom fixedly connected with fixed plate (2) of base (1), the upper surface of fixed plate (2) is provided with spacing frame (3), the inside of spacing frame (3) is provided with pressure sensor (4), the top of base (1) from left to right has set gradually filling head (5), changes feed bin (6), material jar (7) and filling cylinder (8), the surface of filling cylinder (8) is provided with scale mark (9), the below of filling cylinder (8) is provided with filling volume adjustment mechanism (10), the back of changeing feed bin (6) is provided with valve mechanism (11), the top of changeing feed bin (6) is provided with hopper (12), it is provided with quantitative unloading mechanism (13) to change between feed bin (6) and hopper (12), one side of base (1) is provided with foot switch (14), the front of base (1) from left to right has set gradually manual automatic regulating knob (15), The automatic quantitative feeding device comprises a pressure regulating valve (16) and a barometer (17), wherein an emergency stop switch (18) is arranged on one side of a base (1), and the automatic quantitative feeding device further comprises a microprocessor, and the pressure sensor (4), a valve mechanism (11), a quantitative feeding mechanism (13), a foot switch (14), a manual automatic adjusting knob (15), the pressure regulating valve (16), the barometer (17) and the emergency stop switch (18) are all electrically connected with the microprocessor.

2. The horizontal automatic filling machine according to claim 1, characterized in that: and limiting plates (19) are fixedly connected to the two ends of the material cylinder (7) and the filling cylinder (8).

3. The horizontal automatic filling machine according to claim 2, characterized in that: filling volume adjustment mechanism (10) include threaded rod (1001), adjusting hand wheel (1002) and magnetic switch (1003), the front of filling cylinder (8) is provided with threaded rod (1001), threaded rod (1001) with limiting plate (19) swing joint, the one end fixedly connected with adjusting hand wheel (1002) of threaded rod (1001), the surface swing joint of threaded rod (1001) has magnetic switch (1003).

4. The horizontal automatic filling machine according to claim 1, characterized in that: the valve mechanism (11) comprises a rotary valve cylinder (1101) and a rotary valve (1102), the rotary valve cylinder (1101) is movably connected above the base (1), and the rotary valve (1102) is movably connected at the output end of the rotary valve cylinder (1101).

5. The horizontal automatic filling machine according to claim 1, characterized in that: quantitative unloading mechanism (13) include conveying pipeline (1301), motor (1302), carousel (1303) and conveying trough (1304), fixedly connected with conveying pipeline (1301) between commentaries on classics feed bin (6) and hopper (12), the front of conveying pipeline (1301) is provided with motor (1302), the output of motor (1302) is provided with carousel (1303), a plurality of conveying troughs (1304) have been seted up to the inside of carousel (1303), motor (1302) and microprocessor electric connection.

6. The horizontal automatic filling machine according to claim 1, characterized in that: filling head (5) and transfer to be connected for dismantling between feed bin (6), filling head (5) and spacing frame (3) upper and lower position correspond.