CN217458798U

CN217458798U - Full-automatic rotary single-head quantitative filling machine

Info

Publication number: CN217458798U
Application number: CN202221578897.2U
Authority: CN
Inventors: 张国珍
Original assignee: Guangzhou Sanbang Machinery Industrial Co ltd
Current assignee: Guangzhou Sanbang Machinery Industrial Co ltd
Priority date: 2022-06-22
Filing date: 2022-06-22
Publication date: 2022-09-20
Anticipated expiration: 2032-06-22

Abstract

The utility model discloses a full-automatic rotary single-head quantitative filling machine, which comprises a machine base, a controller, a conveying mechanism, a quantitative adjusting mechanism and a tank body rotating mechanism, wherein the controller, the conveying mechanism, the quantitative adjusting mechanism and the tank body rotating mechanism are all arranged on the machine base; quantitative adjustment mechanism includes altitude mixture control mount, first quantitative piece, second quantitative piece and inside hollow ration regulating block, the altitude mixture control mount is fixed in on the frame, first quantitative piece, second quantitative piece interval are located on the altitude mixture control mount to be located jar body rotary mechanism top, the ration regulating block sets up between first quantitative piece and second quantitative piece.

Description

Full-automatic rotary single-head quantitative filling machine

Technical Field

The utility model belongs to the technical field of the filling production facility, especially, relate to a full-automatic rotation type single-end dosing filling machine.

Background

With the progress of modern industrial revolution, the realization of automatic flow line production of products is a necessary trend; in the industries of food, feed and the like, materials are required to be weighed, fed and canned, however, the traditional filling mode adopts manual weighing, feeding and canning, so that the filling production efficiency is low, the accuracy is difficult to guarantee, the labor intensity of workers is high, a large amount of labor force is required to be consumed, and the production cost is high; and present material filling device generally carries out the filling to the packing jar of same specification and throws the material, highly unable upper and lower regulation, and relatively limitation probably leads to the material to spill the condition emergence of leaking when the filling, avoids causing unnecessary extravagant.

SUMMERY OF THE UTILITY MODEL

To the problem that appears in the above-mentioned background art, the utility model aims at providing an automated control can carry out quick quantitative filling's full-automatic rotation type single-end quantitative filling machine to the height of a plurality of different packing jars.

In order to achieve the above purpose, the utility model adopts the technical scheme that:

a full-automatic rotary single-head quantitative filling machine comprises a machine base, a controller, a conveying mechanism, a quantitative adjusting mechanism and a tank rotating mechanism, wherein the controller, the conveying mechanism, the quantitative adjusting mechanism and the tank rotating mechanism are all arranged on the machine base; quantitative adjustment mechanism includes altitude mixture control mount, first quantitative piece, second quantitative piece and inside hollow ration regulating block, the altitude mixture control mount is fixed in on the frame, first quantitative piece, second quantitative piece interval are located on the altitude mixture control mount to be located jar body rotary mechanism top, the ration regulating block sets up between first quantitative piece and second quantitative piece.

Further, first ration spare includes first fixing base, first interception cylinder and first interception board, second ration spare includes second fixing base, second interception cylinder and two interception boards, first interception cylinder, second interception cylinder are installed respectively in one side of first fixing base and second fixing base, first interception board, second interception board are fixed mutually with the flexible end of first interception cylinder, second interception cylinder respectively.

Further, the top of first fixing base is provided with the ration feeder hopper, the second fixing base is provided with the discharge gate, ration feeder hopper, discharge gate all are linked together with the ration regulating block.

Furthermore, intercepting channels are reserved at the top and the bottom of the quantitative adjusting block.

Further, jar body rotary mechanism includes hopper carousel, jar body carousel, lift fixed plate, lift adjusting screw and a plurality of lift guide arm, the top of jar body carousel is located to the hopper carousel, the top of hopper carousel is located to the lift fixed plate, hopper carousel, jar body carousel and lift fixed plate are connected fixedly through a plurality of lift guide arms, lift adjusting screw's one end is connected with the lift fixed plate, and its other end passes the hopper carousel and is connected fixedly with jar body carousel.

Furthermore, the bottom of the tank body turntable is provided with a turntable shaft and a driving motor, the driving motor is arranged below the turntable shaft, and the turntable shaft is rotated through the driving motor.

Furthermore, a plurality of material guiding hoppers are arranged on the circumference of the hopper turntable at intervals, a plurality of object placing stations are arranged on the circumference of the tank turntable at intervals, the object placing stations correspond to the material guiding hoppers, and a turntable outer guardrail is arranged on the rear side of the tank turntable.

Further, conveying mechanism is including advancing a jar conveyer belt, play jar conveyer belt and conveying motor, advance a jar conveyer belt, play jar conveyer belt and locate jar body rotary mechanism's the left and right sides respectively, conveying motor locates one side of a jar conveyer belt, advances a jar conveyer belt, goes out a jar conveyer belt through conveying motor drive and transports the packing jar.

Furthermore, a base upper cover is installed on the base, a material hopper is arranged at the top of the base upper cover, and the controller is arranged on one side of the base upper cover.

The beneficial effects of the utility model reside in that:

(1) the utility model comprises a controller, a conveying mechanism, a quantitative adjusting mechanism and a tank body rotating mechanism, wherein the conveying mechanism comprises a tank inlet conveying belt and a tank outlet conveying belt; under the control of controller, carry a plurality of packing jars to jar body rotary mechanism on through advancing a jar conveyer belt, the circular motion is done to a plurality of packing jars of rethread jar body rotary mechanism's rotation down drive, send the packing jar to quantitative adjustment mechanism's discharge gate below in proper order, quantitative adjustment mechanism delivers to the packing jar in with quantitative good material after that, at last will adorn the packing jar of material through jar body rotary mechanism and send to a jar conveyer belt in proper order, and carry it to process on next step, realize that the automation is advanced jar, quantitative filling, the effect of a jar, the degree of automation is high, need not manual operation.

(2) The utility model discloses a quantitative adjustment mechanism includes inside hollow ration regulating block, height adjustment mount, first ration spare and second ration spare, realizes the feeding and the ejection of compact operation of ration regulating block through first ration spare, second ration spare, and the material that will fill is tentatively packed into the ration regulating block, plays the effect of material ration through the ration regulating block, throws its filling to the packing jar again, has improved the filling and has thrown the required precision of material; the staff can be according to the height of different packing jars, adjusts the height of first ration spare and second ration spare on the altitude mixture control mount from top to bottom, has both prevented quantitative adjustment mechanism and has crossed the rotation operation that hinders jar body rotary mechanism excessively, also prevents that quantitative adjustment mechanism from too high the condition that leads to the material to spill when the filling from taking place, avoids causing the unnecessary extravagant.

(3) The utility model discloses a first ration and second ration all include interception cylinder and interception board, and the interception board comprises interception riser and interception diaphragm, interception riser and interception diaphragm looks vertical fixation, and the flexible end of interception riser and interception cylinder is fixed mutually, removes about driving the interception riser through interception cylinder, and then drives the interception diaphragm and remove in the interception passageway, realizes the feeding and the ejection of compact operation of quantitative regulating block.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a front view of the present invention;

fig. 3 is a side view of the present invention;

fig. 4 is a top view of the present invention;

fig. 5 is a partially enlarged schematic view in front view of the present invention;

fig. 6 is a partially enlarged schematic view in side view of the present invention;

in the figure, 1 is a machine base, 11 is a machine base upper cover, 2 is a controller, 3 is a conveying mechanism, 31 is a can feeding conveying belt, 32 is a can discharging conveying belt, 33 is a guardrail piece, 34 is a conveying motor, 4 is a quantitative adjusting mechanism, 41 is a height adjusting fixing frame, 42 is a first quantitative piece, 421 is a first fixing seat, 422 is a first intercepting cylinder, 423 is a first intercepting plate, 43 is a second quantitative piece, 431 is a second fixing seat, 432 is a second intercepting cylinder, 433 is a second intercepting plate, 44 is a quantitative adjusting block, 441 is an intercepting channel, 45 is a quantitative feed hopper, 46 is a discharge port, 5 is a can rotating mechanism, 51 is a hopper rotating disk, 511 is a hopper, 52 is a can rotating disk, 521 is a placing station, 522 is a rotating disk outer guardrail, 53 is a lifting fixing plate, 54 is a lifting adjusting screw, 55 is a lifting guide rod, 56 is a rotating disk shaft, and 6 is a material hopper.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, in an embodiment of the present invention, a full-automatic rotary single-head quantitative filling machine includes a base 1, a controller 2, a conveying mechanism 3, a quantitative adjusting mechanism 4, and a tank rotating mechanism 5, where the controller 2, the conveying mechanism 3, the quantitative adjusting mechanism 4, and the tank rotating mechanism 5 are all mounted on the base 1, the conveying mechanism 3 is disposed on the left and right sides of the tank rotating mechanism 5, and the quantitative adjusting mechanism 4 is disposed on one side of the tank rotating mechanism 5; quantitative adjustment mechanism 4 includes altitude mixture control mount 41, first ration piece 42, second ration piece 43 and inside hollow ration regulating block 44, altitude mixture control mount 41 is fixed in on frame 1, first ration piece 42, second ration piece 43 interval are located on altitude mixture control mount 41 to be located jar body rotary mechanism 5 top, ration regulating block 44 is located between first ration piece 42, the second ration piece 43, plays the quantitative effect of material through ration regulating block 44.

Wherein, be provided with the spout on the altitude mixture control mount 41, first ration piece 42 and second ration piece 43 pass through the screw fixation on the spout of altitude mixture control mount 41, the staff can be according to the height of different packing jars, adjust the height of first ration piece 42 and second ration piece 43 on altitude mixture control mount 41 from top to bottom, both prevent quantitative adjustment mechanism 4 and cross the rotation operation who hinders jar body rotary mechanism 5 excessively, also prevent that quantitative adjustment mechanism 4 from crossing to lead to the condition emergence that the material spills hourglass when the filling, avoid causing unnecessary waste.

In the embodiment of the present invention, the first quantitative member 42 includes a first fixing seat 421, a first intercepting cylinder 422 and a first intercepting plate 423, the second quantitative member 43 includes a second fixing seat 431, a second intercepting cylinder 432 and a second intercepting plate 433, the first intercepting cylinder 422 and the second intercepting cylinder 432 are respectively installed at one side of the first fixing seat 421 and one side of the second fixing seat 431, and the telescopic ends of the first intercepting cylinder 422 and the second intercepting cylinder 432 respectively pass through one side of the first fixing seat 421 and one side of the second fixing seat 431, and enter the position spaced and vacated therebetween; the first interception plate 423 is disposed below the first fixing seat 421 and fixed to the telescopic end of the first interception cylinder 422, and the second interception plate 433 is disposed above the second fixing seat 431 and fixed to the telescopic end of the second interception cylinder 432.

The top of the first fixed seat 421 is provided with a quantitative feeding hopper 45, the second fixed seat 431 is provided with a discharging port 46, the quantitative feeding hopper 45 and the discharging port 46 are both communicated with a quantitative adjusting block 44, and the discharging port 46 is positioned above the tank body rotating mechanism 5; intercepting channels 441 for the first intercepting plate 423 and the second intercepting plate 433 to enter and exit are reserved at the top and the bottom of the quantitative adjusting block 44.

Referring to fig. 6, the first interception plate 423 and the second interception plate 433 are composed of an interception vertical plate and an interception transverse plate, the interception vertical plate is vertically fixed to the interception transverse plate, the interception vertical plate is fixed to the telescopic ends of the first interception cylinder 422 and the second interception cylinder 432 respectively, the interception vertical plate is driven to move left and right through the first interception cylinder 422 and the second interception cylinder 432, the interception transverse plate is driven to move left and right in the two interception channels 441, and feeding and discharging operations of the quantitative adjusting block 44 are achieved.

The tank rotating mechanism 5 comprises a hopper turntable 51, a tank turntable 52, a lifting fixing plate 53, a lifting adjusting screw 54 and a plurality of lifting guide rods 55, the hopper turntable 51 is arranged above the tank turntable 52, the lifting fixing plate 53 is arranged above the hopper turntable 51, the tank turntable 52 and the lifting fixing plate 53 are fixedly connected through the plurality of lifting guide rods 55, one end of the lifting adjusting screw 54 is connected with the lifting fixing plate 53, and the other end of the lifting adjusting screw passes through the hopper turntable 51 and is fixedly connected with the tank turntable 52.

The top of the lifting fixing plate 53 is provided with a hand wheel, the hand wheel is shaken according to the heights of different packaging cans, so that the lifting adjusting screw 54 and the lifting guide rods 55 move up and down, the hopper turntable 51 is adjusted to be suitable for the positions of the packaging cans with different heights, and meanwhile, the positions of the first quantitative part 42, the second quantitative part 43 and the quantitative adjusting block 44 in the quantitative adjusting mechanism 4 on the height adjusting fixing frame 41 also need to be adjusted up and down, so that the hopper turntable 51 is adapted.

The bottom of the tank body turntable 52 is provided with a turntable shaft 56 and a driving motor, the driving motor is arranged below the turntable shaft 56, the rotation of the turntable shaft 56 is realized through the driving motor, and then the synchronous rotation of the tank body turntable 52 and the hopper turntable 51 is realized through the rotation of the turntable shaft 56.

A plurality of material guiding hoppers 511 are arranged on the circumference of the hopper turntable 51 at intervals, a plurality of object placing stations 521 are arranged on the circumference of the tank turntable 52 at intervals and used for placing packaging tanks, the object placing stations 521 are semicircular grooves, the object placing stations 521 correspond to the material guiding hoppers 511, and the material guiding hoppers 511 and the tank turntable 52 can be replaced according to the calibers of different packaging tanks; when the tank rotating mechanism 5 rotates, the plurality of material guiding hoppers 511 and the plurality of material placing stations 521 respectively make circular motion along with the rotation of the hopper rotating disc 51 and the tank rotating disc 52.

In the embodiment of the present invention, the discharge hole 46 of the quantitative adjusting mechanism 4 is located above the hopper turntable 51 and corresponds to one of the guide hoppers 511 at a fixed position, so as to realize the single-head filling operation of the quantitative adjusting mechanism 4.

The rear side of jar body carousel 52 is provided with outer guardrail 522 of carousel, outer guardrail 522 of carousel comprises guardrail bounding wall and guardrail bottom plate, the guardrail bounding wall sets up in one side of jar body carousel 52 peripherally, the guardrail bottom plate sets up in jar body carousel 52's bottom below and corresponding with the guardrail bounding wall, can prevent that packing jar from shifting or dropping when circular motion is done on jar body carousel 52.

The conveying mechanism 3 comprises a can inlet conveying belt 31, a can outlet conveying belt 32 and a conveying motor 34, the can inlet conveying belt 31 and the can outlet conveying belt 32 are respectively arranged on the left side and the right side of the can body rotating mechanism 5, the conveying motor 34 is arranged on one side of the can outlet conveying belt 32, and the can inlet conveying belt 31 and the can outlet conveying belt 32 are driven by the conveying motor 34 to convey packaging cans; still include two sets of guardrail pieces 33, two sets of guardrail pieces 33 are located respectively and are advanced jar conveyer belt 31, go out jar both sides around the conveyer belt 32, guarantee the straight line transportation of packing jar through guardrail piece 33, drop when also preventing it to carry.

The machine base 1 is provided with a machine base upper cover 11, the top of the machine base upper cover 11 is provided with a material hopper 6, and the material hopper 6 can be connected with a feed port of a quantitative feed hopper 45 through a pipeline, so that materials collected by the material hopper 6 are fed into a quantitative adjusting block 44 through the quantitative feed hopper 45; the controller 2 is arranged on one side of the upper cover 11 of the machine base, and the operation of the whole machine is controlled by the controller 2.

The utility model discloses a theory of operation does: under the control of controller 2, in sending a plurality of packing jars to a plurality of thing stations 521 of jar body carousel 52 in proper order through advancing jar conveyer belt 31, drive a plurality of packing jars and be circular motion through the rotation of jar body carousel subassembly 5 after that, send the packing jar to the below of discharge gate 46 in proper order, will have quantitative good material to deliver to hopper carousel 51 in quantitative adjustment mechanism 4 afterwards, guide fill 511 on the rethread hopper carousel 51 is delivered to in the packing jar, the packing jar of filling good material is delivered to on going out jar conveyer belt 32 in proper order through the rotation of jar body carousel subassembly 5 at last, thereby get into process on next step, realize that the automation advances jar, quantitative filling, the effect of going out the jar, degree of automation is high, need not manual operation.

In the material quantitative operation of the quantitative adjusting mechanism 4, firstly, the second interception plate 433 is driven by the second interception cylinder 432 to extend into the interception channel 441 at the bottom of the quantitative adjusting block 44, so as to intercept the material outlet 46 and prevent the material from being discharged through the material outlet 46; then the first interception plate 423 is driven to retract through the first interception cylinder 422, at this time, the quantitative adjusting block 44 is communicated with the quantitative feed hopper 45, and the materials concentrated by the material hopper 6 are conveyed into the quantitative adjusting block 44 through the quantitative feed hopper 45; when the quantitative adjusting block 44 is filled with materials, the first interception plate 423 is driven by the first interception cylinder 422 to extend into the interception channel 441 at the top of the quantitative adjusting block 44, so as to block the discharge hole of the quantitative feed hopper 45 and prevent the materials from entering the quantitative adjusting block 44 through the quantitative feed hopper 45; and finally, the second interception plate 433 is driven to retract through the second interception cylinder 432, at the moment, the quantitative adjusting block 44 is communicated with the discharge hole 46, so that the materials in the quantitative adjusting block 44 are delivered to the tank body rotating mechanism 5 through the discharge hole 46, and the next quantitative filling operation is analogized.

The above detailed description of the present invention is only a preferred embodiment of the present invention, and the scope of the present invention should not be limited by the above detailed description, and the present invention should be construed as being equally modified and modified according to the scope of the present invention.

Claims

1. The utility model provides a full-automatic rotation type single-end dosing filling machine which characterized in that: the quantitative tank body rotating mechanism is arranged on the left side and the right side of the tank body rotating mechanism, and the quantitative adjusting mechanism is arranged on one side of the tank body rotating mechanism; quantitative adjustment mechanism includes altitude mixture control mount, first quantitative piece, second quantitative piece and inside hollow ration regulating block, the altitude mixture control mount is fixed in on the frame, first quantitative piece, second quantitative piece interval are located on the altitude mixture control mount to be located jar body rotary mechanism top, the ration regulating block sets up between first quantitative piece and second quantitative piece.

2. The full automatic rotary single-head dosing machine according to claim 1, characterized in that: the first quantitative part comprises a first fixing seat, a first intercepting cylinder and a first intercepting plate, the second quantitative part comprises a second fixing seat, a second intercepting cylinder and a second intercepting plate, the first intercepting cylinder and the second intercepting cylinder are respectively installed on one side of the first fixing seat and one side of the second fixing seat, and the first intercepting plate and the second intercepting plate are respectively fixed with the telescopic end of the first intercepting cylinder and the telescopic end of the second intercepting cylinder.

3. The full automatic rotary single-head dosing machine according to claim 2, characterized in that: the top of first fixing base is provided with the ration feeder hopper, the second fixing base is provided with the discharge gate, ration feeder hopper, discharge gate all are linked together with the ration regulating block.

4. The full automatic rotary single-head dosing machine according to claim 3, characterized in that: intercepting channels are reserved at the top and the bottom of the quantitative adjusting block.

5. The full automatic rotary single-head dosing machine according to claim 1, characterized in that: the tank rotating mechanism comprises a hopper turntable, a tank turntable, a lifting fixing plate, a lifting adjusting screw rod and a plurality of lifting guide rods, the hopper turntable is arranged above the tank turntable, the lifting fixing plate is arranged above the hopper turntable, the tank turntable and the lifting fixing plate are fixedly connected through the plurality of lifting guide rods, one end of the lifting adjusting screw rod is connected with the lifting fixing plate, and the other end of the lifting adjusting screw rod penetrates through the hopper turntable and is fixedly connected with the tank turntable.

6. The full automatic rotary single-head dosing machine according to claim 5, characterized in that: the bottom of the tank body turntable is provided with a turntable shaft and a driving motor, the driving motor is arranged below the turntable shaft, and the turntable shaft is rotated through the driving motor.

7. The full automatic rotary single-head dosing machine according to claim 5, characterized in that: the novel material storage tank is characterized in that a plurality of material guide hoppers are arranged on the circumference of the hopper turntable at intervals, a plurality of material storage stations are arranged on the circumference of the tank turntable at intervals, the plurality of material storage stations correspond to the plurality of material guide hoppers, and a turntable outer guardrail is arranged on the rear side of the tank turntable.

8. The full automatic rotary single-head dosing machine according to claim 1, characterized in that: conveying mechanism is including advancing a jar conveyer belt, a jar conveyer belt and conveying motor, advance a jar conveyer belt, a jar body rotary mechanism's the left and right sides is located respectively to a jar conveyer belt, a jar conveyer belt is located to conveying motor one side, advances a jar conveyer belt, a jar conveyer belt transports the packing jar through conveying motor drive.

9. The full automatic rotary single-head dosing machine according to claim 1, characterized in that: the automatic feeding device is characterized in that an upper base cover is mounted on the base, a material hopper is arranged at the top of the upper base cover, and the controller is arranged on one side of the upper base cover.