CN112442814A - Can be to textile fabric production of drippage dyestuff recovery with preventing subsiding dyeing apparatus - Google Patents
Can be to textile fabric production of drippage dyestuff recovery with preventing subsiding dyeing apparatus Download PDFInfo
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- CN112442814A CN112442814A CN202011211080.7A CN202011211080A CN112442814A CN 112442814 A CN112442814 A CN 112442814A CN 202011211080 A CN202011211080 A CN 202011211080A CN 112442814 A CN112442814 A CN 112442814A
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- chamber
- dyeing
- rotating shaft
- textile fabric
- roller
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- 238000004043 dyeing Methods 0.000 title claims abstract description 83
- 239000004744 fabric Substances 0.000 title claims abstract description 63
- 239000004753 textile Substances 0.000 title claims abstract description 56
- 239000000975 dye Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000011084 recovery Methods 0.000 title claims description 5
- 238000009999 singeing Methods 0.000 claims abstract description 26
- 238000001035 drying Methods 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 22
- 238000003860 storage Methods 0.000 claims abstract description 20
- 238000009991 scouring Methods 0.000 claims abstract description 14
- 238000004064 recycling Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 23
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 21
- 239000007921 spray Substances 0.000 claims description 16
- 238000001125 extrusion Methods 0.000 claims description 15
- 239000007789 gas Substances 0.000 claims description 12
- 239000000428 dust Substances 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 7
- 238000009835 boiling Methods 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 6
- 239000000956 alloy Substances 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 238000012546 transfer Methods 0.000 claims description 5
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- 239000011521 glass Substances 0.000 claims description 4
- 239000011810 insulating material Substances 0.000 claims description 4
- 208000008918 voyeurism Diseases 0.000 claims description 4
- 239000002737 fuel gas Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 230000008719 thickening Effects 0.000 claims description 3
- 244000144985 peep Species 0.000 claims description 2
- 210000002268 wool Anatomy 0.000 claims description 2
- 238000000034 method Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 239000000835 fiber Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 230000009471 action Effects 0.000 description 6
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- 238000009940 knitting Methods 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000005491 wire drawing Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 239000010919 dye waste Substances 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 238000009987 spinning Methods 0.000 description 1
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Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B7/00—Mercerising, e.g. lustring by mercerising
- D06B7/08—Mercerising, e.g. lustring by mercerising of fabrics of indefinite length
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/08—Rollers therefor
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
Abstract
The invention discloses a settlement-preventing dyeing device capable of recycling dropping dye for textile fabric production, which comprises a feeding roller, a dip dyeing chamber, a rotating shaft, an atomizing nozzle and a fastening nut, wherein the feeding roller is provided with the rotating shaft, the rotating shaft is connected with and provided with a supporting base, the right side of the feeding roller is provided with a singeing chamber, the inner part of the singeing chamber is provided with a limiting roller through the rotating shaft, the top of the scouring mercerizing chamber is provided with a liquid storage tank, the scouring mercerizing chamber is provided with a limiting groove, the upper part of the dip dyeing chamber is connected with and provided with a dye box, the inner wall of the dip dyeing chamber is provided with a flow guide nozzle, the side wall of the drying chamber is provided with the limiting groove, the bottom of the drying chamber is provided with a supporting table, and the inner side of. This can be to textile fabric production that drips dyestuff and retrieve with preventing dyeing apparatus that subsides is provided with singeing chamber and boils the mercerizing room, carries out the preliminary treatment with textile fabric before the dip-dyeing for textile fabric has better dip-dyeing performance.
Description
Technical Field
The invention relates to the technical field of dyeing, in particular to an anti-settling dyeing device for textile fabric production, which can recover dripping dye.
Background
Knitted fabrics include weft knitted fabrics and warp knitted fabrics according to the weaving method. The weft knitting fabric is usually made of low-elasticity polyester yarn or special-shaped polyester yarn, nylon yarn, cotton yarn, wool yarn and the like as raw materials by knitting on various weft knitting machines by adopting plain stitch, changed plain stitch, rib plain stitch, double rib plain stitch, jacquard weave, terry stitch and the like, and the purpose of spinning is to wind the cotton yarn entering the factory into a package bobbin with certain structure and specification so as to be suitable for knitting production.
Dyeing textile fabrics generally refers to the process of treating textile materials with a dye bath to chemically or physico-chemically bind the dye to the fibers or to produce insoluble colored materials on the fibers. The dye should have certain washing resistance, light fastness, rubbing resistance and the like on the fiber, and the performance is called as the color fastness. This phenomenon of incorporation of the dye into the fiber is known as dyeing.
The existing dyeing device is not enough in the production of textile fabrics, for example, in the dip-dyeing process of the textile fabrics, the dye is prevented from settling due to overlong dye preventing time, the dyeing effect is influenced, and after the dip-dyeing of the fabrics, the dye liquor drips under the action of gravity to cause waste and uneven dyeing.
We have therefore proposed an anti-settling dyeing apparatus for textile fabric production that allows recovery of dripping dyes, in order to solve the problems set out above.
Disclosure of Invention
The invention aims to provide a settlement-preventing dyeing device for textile fabric production, which can recover dripping dye, so as to solve the problem of uneven dyeing in the current market, which is provided by the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a can be to textile fabric production of drippage dyestuff recovery with preventing subsiding dyeing apparatus, includes feeding cylinder, dip-dyeing room, pivot, atomizer and fastening nut, feeding cylinder is last to install the pivot, and the pivot connection installs and support the base, feeding cylinder's right side is provided with the singeing room, and the right side of singeing room is provided with boils the mercerizing room, and boils the right side of mercerizing room and be provided with the dip-dyeing room, and the right side of dip-dyeing room is provided with the drying chamber, and the right side of drying chamber is provided with leveling chamber and rolling cylinder simultaneously, spacing cylinder is installed through the pivot to the singeing room is inside, and the top of singeing room installs the gas holder, and the air guide bracing piece is installed to the below of gas holder, and the flame shower nozzle is installed to air guide bracing piece end moreover, boil the mercerizing room top and install the liquid reserve tank, and boil the merceri, and install the atomizer on the liquid pipeline, boil and to practice having seted up the spacing groove on the mercerizing chamber, and install spacing cylinder through the pivot in the spacing groove to install fastening nut in the pivot, the dye box is connected to be installed above the dip-dyeing chamber, and installs the water conservancy diversion shower nozzle on the dip-dyeing indoor wall, the spacing groove has been seted up on the lateral wall of drying chamber, and installs the roll through the pivot in the spacing groove to the pivot is connected with the connecting rod, and the connecting rod is connected with the cam, a supporting bench is installed to the bottom of drying chamber, and is provided with the heating wire in the supporting bench to the extrusion panel is installed to a supporting bench top, the drive plate is installed to the levelling chamber inboard, and the drive plate is connected with the motor through the pivot to be connected with the transfer line on the drive.
Preferably, the feeding roller and the supporting base form a rotating structure through a rotating shaft, a rolling bearing and a bearing seat are arranged at the joint of the rotating shaft and the supporting base, and the rotating shaft is connected with a motor.
Preferably, the singeing chamber shell is thermal insulation material, be connected with the air guide pipeline between gas holder and the air guide bracing piece, and store the gas in the gas holder, spacing cylinder surface is carbide, and spacing cylinder constitutes revolution mechanic through the pivot, bottom plate and dust collecting frame constitute sliding construction.
Preferably, the boiling-off mercerizing chamber inner wall is thermal-insulated waterproof material, caustic soda has been stored in the liquid storage tank, the pivot drives spacing cylinder and constitutes sliding construction in the spacing groove, and pivot and fastening nut pass through threaded connection and constitute fixed knot structure, the peephole is thickening cavity glass board.
Preferably, a liquid pipeline provided with a valve is connected between the dyeing box and the dip-dyeing chamber, the dip-dyeing chamber is of an L-shaped structure, and the flow guide spray heads are obliquely and alternately arranged on the upper inner wall and the lower inner wall of the dip-dyeing chamber.
Preferably, the drying chamber inlet and outlet all is provided with spacing cylinder, the pivot drives spacing cylinder and constitutes sliding structure in the spacing groove, the cam drives and supports the base by the motor and constitutes revolution mechanic, and cam and connecting rod constitute rotating-structure to cam and connecting rod and spacing groove constitute spacing transmission structure.
Preferably, the roller is of a hard alloy solid cylinder structure, the roller and the rotating shaft form a rotating structure, the support table shell is made of a heat insulation material, the extrusion panel is made of a heat conduction and pressure resistance material, and a small gap is reserved between the extrusion panel and the roller.
Preferably, the transmission disc is driven by motor and pivot and constitutes revolution mechanic with level and smooth room lateral wall, the one end of transfer line is fixed on level and smooth room lateral wall by the pivot, and pivot and transmission disc and transfer line junction all are provided with antifriction bearing.
Preferably, the leveling roller forms a rotating structure through a rotating shaft, flannelette is arranged on the surface of the rotating shaft, and the driving disc and the driving rod drive the leveling roller to form a reciprocating motion structure through a motor.
Compared with the prior art, the invention has the beneficial effects that: the anti-settling dyeing device for textile fabric production can recover the dripping dye;
1. the scouring and mercerizing process is characterized in that a singeing chamber and a scouring mercerizing chamber are arranged, the textile fabric is pretreated before dip-dyeing, flame is used for rapidly sweeping the textile fabric to remove surface fluff, and caustic soda is used for applying certain tension to the textile fabric in a high-temperature environment to carry out scouring and mercerizing processes, so that the textile fabric has better dip-dyeing performance;
2. the dip-dyeing chamber is provided with an L-shaped structure, a flow guide nozzle is arranged in the dip-dyeing chamber, textile cloth enters the dip-dyeing chamber from a limiting roller and then is dipped into a dye solution under the action of gravity, the textile cloth is driven to move forward in a wavy manner in the dye solution through the flow guide nozzle in a staggered flow direction, and finally the textile cloth is lifted up by the limiting roller, and the dye solution falls back into the dip-dyeing chamber along the textile cloth surface under the action of gravity, so that dye waste is reduced;
3. be provided with drying chamber and level and smooth the room, because during the dyestuff has not yet fully infiltrated the fibre after the textile fabric dip-dyeing, through heating on the extrusion panel in the drying chamber and by the reciprocal extrusion textile fabric of roll simultaneously, impress the dyestuff between the fibre and accelerate the drying, guarantee dyeing effect.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic diagram of a mercerizing chamber for scouring in accordance with the present invention;
FIG. 3 is a schematic view of a drying chamber according to the present invention;
FIG. 4 is a schematic view of the cam structure of the present invention;
FIG. 5 is a schematic view of the construction of a padding chamber according to the present invention;
FIG. 6 is a schematic view of the leveling chamber structure of the present invention;
FIG. 7 is a schematic view of the structure of the transmission rod of the present invention;
FIG. 8 is a schematic view of the singeing chamber structure of the present invention.
In the figure: 1. a feeding roller; 2. a singeing chamber; 3. a mercerizing chamber for boiling and practicing; 4. a dye box; 5. a dip-dyeing chamber; 6. a drying chamber; 7. a leveling chamber; 8. a winding roller; 9. a support base; 10. a rotating shaft; 11. a gas storage tank; 12. a limiting roller; 13. an air guide support rod; 14. a flame spray head; 15. a liquid storage tank; 16. heating a tube; 17. a liquid conduit; 18. an atomizing spray head; 19. a limiting groove; 20. a connecting rod; 21. a cam; 22. rolling; 23. a support table; 24. pressing the panel; 25. an electric heating wire; 26. a flow guide spray head; 27. a motor; 28. a drive plate; 29. a transmission rod; 30. a leveling roller; 31. fastening a nut; 32. a blower; 33. an air outlet; 34. a base plate; 35. a dust collection frame; 36. screening a screen; 37. a peep window.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: a settlement-preventing dyeing device for textile fabric production capable of recycling dropping dye comprises a feeding roller 1, a singeing chamber 2, a scouring and mercerizing chamber 3, a dye box 4, a dip-dyeing chamber 5, a drying chamber 6, a leveling chamber 7, a winding roller 8, a supporting base 9, a rotating shaft 10, a gas storage tank 11, a limiting roller 12, a gas guide supporting rod 13, a flame spray head 14, a liquid storage tank 15, a heating pipe 16, a liquid pipeline 17, an atomizing spray head 18, a limiting groove 19, a connecting rod 20, a cam 21, a roller 22, a supporting table 23, an extrusion panel 24, an electric heating wire 25, a flow guide spray head 26, a motor 27, a driving disc 28, a driving rod 29, a leveling roller 30, a fastening nut 31, an air blower 32, an air outlet 33, a bottom plate 34, a dust collection frame 35, a screen 36 and a peeping window 37, wherein the feeding roller 1 is provided with the rotating shaft 10, the supporting base 9 is connected and installed on, a scouring and mercerizing chamber 3 is arranged on the right side of the singeing chamber 2, a dip-dyeing chamber 5 is arranged on the right side of the scouring and mercerizing chamber 3, a drying chamber 6 is arranged on the right side of the dip-dyeing chamber 5, a leveling chamber 7 and a winding roller 8 are arranged on the right side of the drying chamber 6, a limiting roller 12 is arranged in the singeing chamber 2 through a rotating shaft 10, an air storage tank 11 is arranged at the top of the singeing chamber 2, an air guide support rod 13 is arranged below the air storage tank 11, a flame nozzle 14 is arranged at the tail end of the air guide support rod 13, a liquid storage tank 15 is arranged at the top of the scouring and mercerizing chamber 3, a heating pipe 16 and a liquid pipe 17 are arranged in the scouring and mercerizing chamber 3, an atomizing nozzle 18 is arranged on the liquid pipe 17, a limiting groove 19 is arranged on the scouring and mercerizing chamber 3, the limiting roller 12 is arranged in the limiting, the dyeing box 4 is connected and installed above the dip dyeing chamber 5, the inner wall of the dip dyeing chamber 5 is provided with the flow guide spray head 26, the side wall of the drying chamber 6 is provided with the limit groove 19, the limit groove 19 is internally provided with the roller 22 through the rotating shaft 10, the rotating shaft 10 is connected with the connecting rod 20, the connecting rod 20 is connected with the cam 21, the bottom of the drying chamber 6 is provided with the support table 23, the support table 23 is internally provided with the heating wire 25, the extrusion panel 24 is installed above the support table 23, the inner side of the leveling chamber 7 is provided with the transmission disc 28, the transmission disc 28 is connected with the motor 27 through the rotating shaft 10, the transmission disc 28 is connected with the transmission rod 29, the transmission rod 29 is connected with the leveling roller 30 through the rotating shaft 10, the air outlet 33 is opened in the singeing chamber 2 and is connected with the air blower 32, the bottom, and a screen 36 is installed on the dust collection frame 35.
The feeding roller 1 and the supporting base 9 form a rotating structure through a rotating shaft 10, a rolling bearing and a bearing seat are arranged at the joint of the rotating shaft 10 and the supporting base 9, the rotating shaft 10 is connected with a motor 27, and the structure forms a feeding structure of textile fabric.
The shell of the singeing chamber 2 is made of heat-insulating materials, an air guide pipeline is connected between the air storage tank 11 and the air guide supporting rod 13, fuel gas is stored in the air storage tank 11, the surface of the limiting roller 12 is made of hard alloy, the limiting roller 12 forms a rotating structure through the rotating shaft 10, the bottom plate 34 and the dust collection frame 35 form a sliding structure, the structure uses the flame spray head 14 to generate high-temperature flame through the air supply of the air storage tank 11, the flame quickly sweeps textile fabrics to remove surface lint, and the fabrics are convenient to dip-dye.
Be connected with the liquid pipeline 17 that is equipped with the valve between dye box 4 and the dip-dyeing room 5, and dip-dyeing room 5 is L type structure, and water conservancy diversion shower nozzle 26 is the crisscross form of slope and installs on the upper and lower inner wall of dip-dyeing room 5, and above-mentioned structure makes textile fabric dip the dye liquor under the action of gravity behind the entering dip-dyeing room 5 of spacing cylinder 12, forms crisscross flow direction through water conservancy diversion shower nozzle 26 in the dye liquor, drives textile fabric and is the wave form at the dye liquor and gos forward, guarantees the dip-dyeing effect.
The inlet and outlet of the drying chamber 6 are provided with a limit roller 12, the rotating shaft 10 drives the limit roller 12 to form a sliding structure in a limit groove 19, the cam 21 is driven by the motor 27 and supports the base 9 to form a rotating structure, the cam 21 and the connecting rod 20 form a rotating structure, the cam 21, the connecting rod 20 and the limit groove 19 form a limit transmission structure, and the structure enables the motor 27 to drive the roller 22 to reciprocate on the extrusion panel 24 through the transmission mechanism, so that the dye can be fully pressed into the fibers.
The roller 22 is a hard alloy solid cylinder structure, the roller 22 and the rotating shaft 10 form a rotating structure, the shell of the supporting table 23 is made of a heat-insulating material, the extrusion panel 24 is made of a heat-conducting pressure-resistant material, a small gap is reserved between the extrusion panel 24 and the roller 22, drying is accelerated, and the dyeing effect is guaranteed.
The transmission disc 28 is driven by the motor 27 and the rotating shaft 10 and forms a rotating structure with the side wall of the leveling chamber 7, one end of the transmission rod 29 is fixed on the side wall of the leveling chamber 7 through the rotating shaft 10, and rolling bearings are arranged at the joints of the rotating shaft 10, the transmission disc 28 and the transmission rod 29, so that the friction force applied to the rotating shaft 10 in the rotating process is reduced.
The leveling roller 30 forms a rotating structure through the rotating shaft 10, flannelette is arranged on the surface of the rotating shaft 10, and the driving disc 28 and the driving rod 29 drive the leveling roller 30 to form a reciprocating structure through the motor 27, so that the leveling roller 30 levels textile fabric back and forth, and rolling is facilitated.
The working principle is as follows: when the settlement-preventing dyeing device for textile fabric production capable of recycling the dripping dye is used, firstly, the textile fabric is fixed on a winding roller 8 through each limit roller 12 on a feeding roller 1, the textile fabric is subjected to surface treatment through a singeing chamber 2, an air guide pipeline is connected between an air storage tank 11 and an air guide supporting rod 13, fuel gas is stored in the air storage tank 11, a flame nozzle 14 is used for generating high-temperature flame through air supply of the air storage tank 11, the flame quickly sweeps the textile fabric to remove surface fluff, the fabric is convenient to dip-dye, ash and fluff scraps generated in the singeing process are blown outwards through an air outlet 33 through an air blower 32, so that the ash and the fluff scraps fall off from the textile fabric and fall onto a dust collection frame 35 and a screen 36 which are arranged on a bottom plate 34, when the screen 36 is accumulated more, the dust collection frame 35 and the screen 36 are drawn out through a chute between the bottom plate 34 and the dust, convenient for cleaning, caustic soda is stored in the liquid storage tank 15, caustic soda is sprayed through a liquid pipeline 17 and an atomizing spray head 18, the position of a limiting roller 12 of a rotating shaft 10 is adjusted, certain tension is applied to the textile fabric under a high-temperature environment for boiling and mercerizing, so that the textile fabric has better dip dyeing performance, the internal condition of a boiling mercerizing chamber 3 can be observed through a peeping window 37 in the process, certain tension is applied to the textile fabric, the peeping window 37 is a thickened hollow glass plate, the integral heat insulation effect and the mechanical strength of the outer wall of the boiling mercerizing chamber 3 are ensured while the light transmission shape is ensured, the wire drawing effect is ensured, the textile fabric is dipped into the dyeing liquid under the action of gravity after entering the dip dyeing chamber 5 from the limiting roller 12, the diversion spray heads 26 are obliquely and alternately arranged on the upper inner wall and the lower inner wall of the dip dyeing chamber 5, and form alternate flow directions in the dyeing liquid through the diversion spray heads 26, the textile fabric is driven to advance in a wave shape in the dye liquor and is finally lifted by the limiting roller 12, the dye liquor falls back to the dip-dyeing chamber 5 along the textile fabric surface under the action of gravity, reduces dye waste, ensures the dip-dyeing effect, and ensures that the dye does not completely permeate into the fiber after the textile fabric is dip-dyed, the motor 27 drives the roller 22 to reciprocate on the extrusion panel 24 through a transmission mechanism, so that the dye can be fully pressed between fibers, meanwhile, the extrusion panel 24 is heated by the electric heating wire 25 to accelerate drying and ensure dyeing effect, the surface of the rotating shaft 10 is provided with flannelette, the driving disc 28 and the driving rod 29 drive the leveling roller 30 by the motor 27 to form a reciprocating motion structure, so that the leveling roller 30 levels the textile fabric back and forth, which is convenient for rolling, to thereby carry out a series of tasks, the contents of which are not described in detail in the present specification are prior art well known to those skilled in the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (9)
1. The utility model provides a can be to textile fabric production of drippage dyestuff recovery with preventing subsiding dyeing apparatus, includes feeding roller (1), dip-dyeing room (5), pivot (10), atomizer (18) and fastening nut (31), its characterized in that: the automatic wool making machine is characterized in that a rotating shaft (10) is installed on the feeding roller (1), the rotating shaft (10) is connected with and installed with a supporting base (9), a singeing chamber (2) is arranged on the right side of the feeding roller (1), a scouring mercerizing chamber (3) is arranged on the right side of the singeing chamber (2), a dip-dyeing chamber (5) is arranged on the right side of the scouring mercerizing chamber (3), a drying chamber (6) is arranged on the right side of the dip-dyeing chamber (5), a leveling chamber (7) and a winding roller (8) are arranged on the right side of the drying chamber (6), a limiting roller (12) is installed in the singeing chamber (2) through the rotating shaft (10), a gas storage tank (11) is installed at the top of the singeing chamber (2), a supporting rod gas guide (13) is installed below the gas storage tank (11), a flame spray nozzle (14) is installed at the tail end of the gas guide supporting rod (13), and the boiling mercerizing chamber (3) is internally provided with a heating pipe (16) and a liquid pipeline (17), and the liquid pipeline (17) is provided with an atomizing spray head (18), the boiling mercerizing chamber (3) is provided with a limit groove (19) and a peeping window (37), the limit groove (19) is provided with a limit roller (12) through a rotating shaft (10), the rotating shaft (10) is provided with a fastening nut (31), the dyeing box (4) is connected and installed above the dip-dyeing chamber (5), the inner wall of the dip-dyeing chamber (5) is provided with a flow guide spray head (26), the side wall of the drying chamber (6) is provided with the limit groove (19), the limit groove (19) is provided with a roller (22) through the rotating shaft (10), the rotating shaft (10) is connected with a connecting rod (20), the connecting rod (20) is connected with a cam (21), the bottom of the drying chamber (6) is provided with a support table (, and be provided with heating wire (25) in brace table (23) to extrusion panel (24) are installed to brace table (23) top, it installs driving disc (28) to level room (7) inboard, and driving disc (28) are connected with motor (27) through pivot (10), and be connected with transfer line (29) on driving disc (28), be connected with flattening cylinder (30) through pivot (10) between transfer line (29) moreover, air outlet (33) have been seted up in singeing room (2), and air outlet (33) are connected with air-blower (32), bottom plate (34) are installed to singeing room (2) bottom, and install collection dirt frame (35) on bottom plate (34) to install screen cloth (36) on collection dirt frame (35).
2. The anti-settling dyeing device for textile fabric production capable of recycling dripping dye according to claim 1, characterized in that: the feeding roller (1) and the supporting base (9) form a rotating structure through a rotating shaft (10), a rolling bearing and a bearing seat are arranged at the joint of the rotating shaft (10) and the supporting base (9), the rotating shaft (10) is connected with a motor (27), and the bottom plate (34) and the dust collection frame (35) form a sliding structure.
3. The anti-settling dyeing device for textile fabric production capable of recycling dripping dye according to claim 1, characterized in that: the shell of the singeing chamber (2) is made of heat-insulating materials, an air guide pipeline is connected between the air storage tank (11) and the air guide supporting rod (13), fuel gas is stored in the air storage tank (11), the surface of the limiting roller (12) is made of hard alloy, and the limiting roller (12) forms a rotating structure through the rotating shaft (10).
4. The anti-settling dyeing device for textile fabric production capable of recycling dripping dye according to claim 1, characterized in that: boil and practice mercerizing chamber (3) inner wall and be thermal-insulated waterproof material, the caustic soda has been stored in liquid reserve tank (15), pivot (10) drive spacing cylinder (12) constitute sliding construction in spacing groove (19), and pivot (10) and fastening nut (31) pass through threaded connection and constitute fixed knot structure, peep window (37) are thickening cavity glass board.
5. The anti-settling dyeing device for textile fabric production capable of recycling dripping dye according to claim 1, characterized in that: a liquid pipeline (17) provided with a valve is connected between the dyeing box (4) and the dip-dyeing chamber (5), the dip-dyeing chamber (5) is of an L-shaped structure, and the flow guide spray heads (26) are obliquely and alternately arranged on the upper inner wall and the lower inner wall of the dip-dyeing chamber (5).
6. The anti-settling dyeing device for textile fabric production capable of recycling dripping dye according to claim 1, characterized in that: the drying chamber (6) entrance and exit department all is provided with spacing cylinder (12), pivot (10) drive spacing cylinder (12) constitute sliding construction in spacing groove (19), cam (21) are driven by motor (27) and are supported base (9) and constitute revolution mechanic, and cam (21) and connecting rod (20) constitute revolution mechanic to cam (21) and connecting rod (20) and spacing groove (19) constitute spacing transmission structure.
7. The anti-settling dyeing device for textile fabric production capable of recycling dripping dye according to claim 1, characterized in that: the roller (22) is of a hard alloy solid cylinder structure, the roller (22) and the rotating shaft (10) form a rotating structure, the shell of the support table (23) is made of a heat-insulating material, the extrusion panel (24) is made of a heat-conducting and pressure-resistant material, and a small gap is reserved between the extrusion panel (24) and the roller (22).
8. The anti-settling dyeing device for textile fabric production capable of recycling dripping dye according to claim 1, characterized in that: the transmission disc (28) is driven by a motor (27) and a rotating shaft (10) and forms a rotating structure with the side wall of the leveling chamber (7), one end of the transmission rod (29) is fixed on the side wall of the leveling chamber (7) through the rotating shaft (10), and rolling bearings are arranged at the joints of the rotating shaft (10), the transmission disc (28) and the transmission rod (29).
9. The anti-settling dyeing device for textile fabric production capable of recycling dripping dye according to claim 1, characterized in that: the leveling roller (30) forms a rotating structure through the rotating shaft (10), flannelette is arranged on the surface of the rotating shaft (10), and the driving disc (28) and the driving rod (29) are driven by the motor (27) to form a reciprocating motion structure with the leveling roller (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011211080.7A CN112442814B (en) | 2020-11-03 | 2020-11-03 | Can be to textile fabric production of dripping dyestuff recovery with preventing dyeing apparatus who subsides |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011211080.7A CN112442814B (en) | 2020-11-03 | 2020-11-03 | Can be to textile fabric production of dripping dyestuff recovery with preventing dyeing apparatus who subsides |
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| Publication Number | Publication Date |
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| CN112442814A true CN112442814A (en) | 2021-03-05 |
| CN112442814B CN112442814B (en) | 2023-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011211080.7A Active CN112442814B (en) | 2020-11-03 | 2020-11-03 | Can be to textile fabric production of dripping dyestuff recovery with preventing dyeing apparatus who subsides |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114592294A (en) * | 2022-02-28 | 2022-06-07 | 杭州航民美时达印染有限公司 | Sectional type printing and dyeing system and method for improving printing and dyeing rate of cloth |
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| CN111188208A (en) * | 2020-03-19 | 2020-05-22 | 南通市联缘染业有限公司 | Printing and dyeing process of cloth |
| CN111254616A (en) * | 2020-03-07 | 2020-06-09 | 倪新贺 | Textile fabric dip-dyeing treatment method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB190625445A (en) * | 1906-11-12 | 1907-11-12 | Thomas Pickles | Improvements relating to Dyeing and Mercerising of Fabrics. |
| US20160194798A1 (en) * | 2015-01-05 | 2016-07-07 | Tat Fung Textile Company Limited | Production process of environment-friendly denim fabric and production line thereof |
| CN107435199A (en) * | 2017-08-03 | 2017-12-05 | 广州市杰标纺织品有限公司 | A kind of light mercerizing and dyeing process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114592294A (en) * | 2022-02-28 | 2022-06-07 | 杭州航民美时达印染有限公司 | Sectional type printing and dyeing system and method for improving printing and dyeing rate of cloth |
| CN114592294B (en) * | 2022-02-28 | 2023-10-31 | 杭州航民美时达印染有限公司 | Sectional type printing and dyeing system and method for improving cloth printing and dyeing color rate |
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| CN112442814B (en) | 2023-01-06 |
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Effective date of registration: 20221219 Address after: 231524 Factory building east of Hetong Road and south of Fumin Road, Shitou Town, Lujiang County, Hefei City, Anhui Province Applicant after: Anhui Laiyuan Holding Group Co.,Ltd. Address before: 265600 No.313, Wujia village, daxingdian Town, Penglai City, Yantai City, Shandong Province Applicant before: Sun Jiang |
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