CN111379110A - Acrylic fiber processing device - Google Patents
Acrylic fiber processing device Download PDFInfo
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- CN111379110A CN111379110A CN202010365787.7A CN202010365787A CN111379110A CN 111379110 A CN111379110 A CN 111379110A CN 202010365787 A CN202010365787 A CN 202010365787A CN 111379110 A CN111379110 A CN 111379110A
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- control roller
- dyeing
- thread control
- roller
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- 229920002972 Acrylic fiber Polymers 0.000 title claims abstract description 67
- 238000004043 dyeing Methods 0.000 claims abstract description 246
- 230000007246 mechanism Effects 0.000 claims abstract description 98
- 238000004804 winding Methods 0.000 claims abstract description 58
- 239000002994 raw material Substances 0.000 claims abstract description 41
- 238000001035 drying Methods 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims description 81
- 239000007788 liquid Substances 0.000 claims description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 210000002268 wool Anatomy 0.000 claims description 20
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 19
- 238000003860 storage Methods 0.000 claims description 14
- 230000003028 elevating effect Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 238000005470 impregnation Methods 0.000 claims 2
- 239000004753 textile Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 11
- 239000000975 dye Substances 0.000 description 40
- 230000008569 process Effects 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 6
- 238000009941 weaving Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007850 degeneration Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009984 hand spinning Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a textile processing device, in particular to an acrylic fiber processing device. The invention aims to provide an acrylic fiber processing device. An acrylic fiber processing device comprises a working main bottom plate, a first elevated column, a real-time control screen, a first elevated plate, a second elevated column, a dip-dyeing dye discharging mechanism, a first dip-dyeing mechanism, a surrounding drying mechanism, an oscillating internal dip-dyeing mechanism and a winding traction rope; the left side of the top end of the working main bottom plate is welded with the first elevated column. The dip dyeing method realizes dip dyeing of the internal space of the acrylic fibers, namely the integral dip dyeing of the acrylic fibers is completed, and meanwhile, automatic yarn-drawing dip dyeing winding and collecting are realized, so that the manual yarn-drawing dip dyeing and no dip dyeing phenomena of the head end part of the wound acrylic fibers during dip dyeing of the acrylic fiber raw materials are avoided, and meanwhile, redundant dip dyeing dye in the dip dyed acrylic fiber raw materials is extruded out, so that the drying rate is accelerated.
Description
Technical Field
The invention relates to a textile processing device, in particular to an acrylic fiber processing device.
Background
The textile origin is a general name taken from spinning and weaving, but with the continuous development and perfection of a textile knowledge system and a subject system, particularly after non-woven textile materials and three-dimensional compound weaving and other technologies are produced, the textile is not only produced by traditional hand spinning and weaving, but also produced by non-woven fabric technology, modern three-dimensional weaving technology, modern electrostatic nano-web forming technology and the like, and is used for clothing, industry and decoration. Modern spinning therefore refers to a technique for the multi-scale structural processing of fibers or fiber assemblies. Ancient Chinese textile and printing and dyeing technology has a very long history, and ancient people have understood local materials in the early original society period in order to adapt to climate change, use natural resources as raw materials for textile and printing and dyeing and manufacture simple hand textile tools. Clothing, airbags and curtain carpets in daily life are products of textile and printing technologies.
A wide variety of textile materials exist in weaving, including an acrylic yarn.
The prior Chinese patent CN109137315A is an important step in the textile processing process aiming at the existing dip-dyeing step, but the dip-dyeing efficiency of the traditional textile dip-dyeing equipment is lower, the uniformity of the dip-dyeing liquid is not enough, the textile cannot be continuously and pre-dyed, the dip-dyeing effect of the textile is reduced, the quality of the textile is reduced, and the problem of certain economic loss can be brought to production dip-dyeing enterprises, discloses a rapid dip-dyeing device for acrylic fiber woolen yarns, which can drain before exiting a dyeing cavity by prolonging the dip-dyeing time, avoid liquid dropping and accelerate drying, ensure the dyeing effect, overcome the problems, but the device can generate the phenomenon that the acrylic fiber raw material can be wound around the manual yarn-drawing dip-dyeing or has no dip-dyeing during the dip-dyeing process, and simultaneously can not ensure the full dip-dyeing inside the acrylic fiber woolen yarns during the dip-dyeing process, and after the dip-dyeing is completed, the draining efficiency is low.
In summary, there is a need to develop an acrylic fiber processing device to overcome the above problems.
Disclosure of Invention
The invention aims to overcome the defects that the manual yarn-drawing dip dyeing or no dip dyeing of the winding head end part of acrylic fibers can occur during dip dyeing of acrylic fiber raw materials, the full dip dyeing of the interior of acrylic fiber yarns in the dip dyeing process cannot be ensured, and the draining efficiency is low after the dip dyeing is finished.
The invention is achieved by the following specific technical means:
an acrylic fiber processing device comprises a working main bottom plate, a first elevated column, a real-time control screen, a first elevated plate, a second elevated column, a dip-dyeing dye discharging mechanism, a first dip-dyeing mechanism, a surrounding drying mechanism, an oscillating internal dip-dyeing mechanism and a winding traction rope; the left side of the top end of the working main bottom plate is welded with the first elevated column; the right middle part of the top end of the working main bottom plate is welded with the second elevated column; the left middle part of the top end of the working main bottom plate is connected with the first dip-dyeing mechanism; the middle part of the top end of the working main bottom plate is connected with the surrounding drying mechanism; the right side of the top end of the working main bottom plate is connected with the oscillating internal dip-dyeing mechanism; a real-time control screen is arranged at the middle upper part of the left end of the first elevated column; the top end of the first elevated column is welded with the first elevated plate, and the right side of the bottom end of the first elevated plate is connected with the second elevated column; the right side of the top end of the first elevated plate is connected with a dip-dyeing dye discharging mechanism, the left side of the bottom end of the dip-dyeing dye discharging mechanism is connected with the first dip-dyeing mechanism, and the right side of the bottom end of the dip-dyeing dye discharging mechanism is connected with the oscillating internal dip-dyeing mechanism; inside being connected with the winding haulage rope of first dip-dyeing mechanism to the winding haulage rope right side is connected with the inside dip-dyeing mechanism of oscillation.
Further preferably, the dip dye discharging mechanism comprises a first liquid storage cylinder, a first rotating valve, a first communicating pipe, a two-way water pump, a second communicating pipe, a third communicating pipe and a pipeline fixing sleeve; the bottom of the left end of the first liquid storage cylinder is connected with a first rotary valve; the left end of the first rotating valve is inserted into the first communicating pipe; the left side of the bottom end of the first communicating pipe is connected with a two-way water pump through a bolt; the left end of the two-way water pump is connected with the second communicating pipe through a bolt; the left side of the bottom end of the two-way water pump is connected with a third communicating pipe through a bolt; the left side of the outer surface of the third communicating pipe is sleeved with the pipeline fixing sleeve; the top end of the pipeline fixing sleeve is connected with the first elevated plate; the bottom end of the second communicating pipe is connected with the first dip-dyeing mechanism; the right side of the bottom end of the third communicating pipe is connected with an oscillating internal dip dyeing mechanism.
Further preferably, the first dip-dyeing mechanism comprises a first power motor, a first motor plate, a first driving wheel, a second driving wheel, a thread feeding roller, a raw acrylic wool, a connecting soft sleeve ring, a first thread control roller, a first dip-dyeing cabin, a second thread control roller, a third thread control roller, a fourth thread control roller, a fifth thread control roller, a sixth thread control roller, a seventh thread control roller, a first liquid level sensor and a second rotating valve; the bottom end of the first power motor is connected with the first motor plate through a bolt; the middle part of the front end of the first power motor is rotationally connected with the first driving wheel; the right upper part of the first driving wheel is in transmission connection with a second driving wheel; the middle part of the front end of the second driving wheel is rotationally connected with the wire feeding roller, and the middle part of the front end of the wire feeding roller is connected with the first motor plate; the outer surface of the thread feeding roller is sleeved with the raw material acrylic wool; the right side of the raw material acrylic wool is connected with a connecting soft collar; a first wire control roller is arranged at the upper right part of the connecting soft lantern ring; the middle part of the rear end of the first thread control roller is rotationally connected with the first dip-dyeing cabin; a second thread control roller is arranged at the right lower part of the first thread control roller, and the middle part of the rear end of the second thread control roller is connected with the first dip-dyeing cabin; a first liquid level sensor is arranged in the middle of the left end of the first dip-dyeing cabin; the bottom of the left end of the first dip-dyeing cabin is connected with a second rotary valve; a third thread control roller is arranged below the second thread control roller, and the middle part of the rear end of the third thread control roller is connected with the first dip-dyeing cabin; a fourth thread control roller is arranged above the right of the third thread control roller, and the middle part of the rear end of the fourth thread control roller is connected with the first dip-dyeing cabin; a fifth thread control roller is arranged at the right lower part of the fourth thread control roller, and the middle part of the rear end of the fifth thread control roller is connected with the first dip-dyeing cabin; a sixth thread control roller is arranged above the fifth thread control roller, and the middle part of the rear end of the sixth thread control roller is connected with the first dip-dyeing cabin; a seventh thread control roller is arranged above the right side of the sixth thread control roller, and the middle part of the rear end of the seventh thread control roller is connected with the first dip-dyeing cabin; the left middle part of the top end of the first dip-dyeing cabin is connected with a second communicating pipe; the bottom end of the first dip-dyeing cabin is connected with a working main bottom plate; the bottom end of the first motor plate is connected with the working main bottom plate; the middle part of the right end of the connecting soft lantern ring is connected with the winding traction rope.
Further preferably, the surrounding drying mechanism comprises a second gear control motor, a second motor plate, a first huge gear, a second huge gear, a first pump plate, a first hot air pump, a second pump plate, a second hot air pump, a hollow sleeve, a hollow shaft bearing seat, a rear connecting frame and a right connecting frame; the bottom end of the second gear control motor is connected with a second motor plate through a bolt; the middle part of the left end of the second gear control motor is rotationally connected with the first huge gear; the middle part of the top end of the first giant gear is meshed with the second giant gear; the inner side of the second giant gear is sleeved with the hollow sleeve; the right side of the outer surface of the hollow sleeve is sleeved with the hollow bearing seat; the top end and the bottom end of the hollow shaft bearing seat are connected with the rear connecting frame; the bottom of the right end of the rear connecting frame is welded with the right connecting frame, and the bottom end of the right connecting frame is connected with the second motor plate; the second motor board bottom is connected with work owner bottom plate.
Further preferably, the oscillating internal dip-dyeing mechanism comprises an eighth wire control roller, a second dip-dyeing cabin, a second liquid level sensor, a third rotating valve, a ninth wire control roller, a tenth wire control roller, a first spring rod, a T-shaped wheel carrier, an eleventh wire control roller, a second spring rod, a plum cam, a third driving wheel, a twelfth wire control roller, a tenth wire control roller, a fourth driving wheel, a first extrusion roller, a fifth driving wheel, a first driving gear, a second driving gear, a sixth driving wheel, a seventh driving wheel, a second extrusion roller, a first wheel column frame, a second wheel column frame, an eighth driving wheel, a winding roller, a third motor plate, a ninth driving wheel and a third power motor; the middle part of the rear end of the eighth thread control roller is rotatably connected with the second dip-dyeing cabin; a ninth thread control roller is arranged at the right lower part of the eighth thread control roller, and the middle part of the rear end of the ninth thread control roller is connected with the second dip-dyeing cabin; a second liquid level sensor is arranged in the middle of the left end of the second dip-dyeing cabin; the bottom of the left end of the second dip-dyeing cabin is connected with a third rotating valve; a tenth wire control roller is arranged below the ninth wire control roller; the middle part of the front end of the tenth wire control roller is rotatably connected with the first spring rod, and the bottom end of the first spring rod is connected with the second dip-dyeing cabin; the middle part of the rear end of the tenth wire control roller is rotationally connected with the T-shaped wheel carrier; an eleventh wire control roller is arranged on the right side of the tenth wire control roller, and the middle part of the rear end of the eleventh wire control roller is connected with the T-shaped wheel carrier; the middle part of the top end of the T-shaped wheel carrier is in transmission connection with the plum blossom cam; the middle part of the front end of the eleventh wire control roller is rotatably connected with a second spring rod, and the bottom end of the second spring rod is connected with the second dip-dyeing cabin; a twelfth thread control roller is arranged above the right side of the eleventh thread control roller, and the middle part of the rear end of the twelfth thread control roller is connected with the second dip-dyeing cabin; the middle part of the rear end of the plum cam is rotationally connected with a third driving wheel, and the middle part of the rear end of the third driving wheel is connected with a second dip-dyeing cabin; the right upper part of the third driving wheel is in transmission connection with a fourth driving wheel; a thirteenth thread control roller is arranged above the right side of the twelfth thread control roller, and the middle part of the rear end of the tenth thread control roller is connected with the second dip-dyeing cabin; a tenth three control line roller; the middle part of the front end of the fourth driving wheel is rotationally connected with the first extrusion roller; the middle part of the rear end of the fourth driving wheel is rotationally connected with the first wheel column frame; the right side of the fourth driving wheel is in transmission connection with the fifth driving wheel; the middle part of the front end of the fifth driving wheel is rotationally connected with the first driving gear; the middle part of the rear end of the fifth driving wheel is rotationally connected with the second wheel column frame; the middle part of the bottom end of the first transmission gear is meshed with the second transmission gear; the middle part of the rear end of the second transmission gear is rotationally connected with a sixth transmission wheel, and the middle part of the rear end of the sixth transmission wheel is connected with a second wheel column frame; the left side of the sixth driving wheel is in transmission connection with the seventh driving wheel, and the middle part of the rear end of the seventh driving wheel is connected with the first wheel column frame; the right side of the sixth driving wheel is in transmission connection with the eighth driving wheel; the bottom end of the first wheel column frame is welded with a third motor plate, and the middle part of the top end of the third motor plate is connected with a second wheel column frame; the middle part of the front end of the eighth driving wheel is rotationally connected with the winding roller, and the middle part of the front end of the winding roller is connected with the third motor plate; the left lower part of the eighth driving wheel is in transmission connection with the ninth driving wheel; the middle part of the rear end of the ninth driving wheel is rotationally connected with a third power motor, and the bottom end of the third power motor is connected with a third motor plate; the outer surface of the winding wire roller is connected with a winding traction rope; the bottom end of the third motor plate is connected with the working main bottom plate; the bottom end of the second dip-dyeing cabin is connected with the working main bottom plate.
Further preferably, the raw material acrylic wool is connected with the winding hauling rope through a connecting soft lantern ring, and the connecting soft lantern ring is soft in material and easy to denature and fold.
Further preferably, the first wire control roller, the second wire control roller, the third wire control roller, the fourth wire control roller, the fifth wire control roller, the sixth wire control roller, the seventh wire control roller, the eighth wire control roller, the ninth wire control roller, the tenth wire control roller, the eleventh wire control roller, the twelfth wire control roller and the tenth wire control roller are in transmission relation with the winding traction rope.
Further preferably, the first liquid level sensor and the second liquid level sensor are respectively positioned at the lower edges of the left end openings in the first dip-dyeing cabin and the second dip-dyeing cabin.
Compared with the prior art, the invention has the following beneficial effects:
the device aims to solve the problems that the manual yarn-drawing dip dyeing or no dip dyeing phenomenon of the acrylic fiber winding head end part of the acrylic fiber raw material can occur in the dip dyeing process of the conventional acrylic fiber dip dyeing device, meanwhile, the full dip dyeing of the interior of an acrylic fiber yarn in the dip dyeing process cannot be ensured, and the draining efficiency is low after the dip dyeing is finished;
designing a dip dyeing dye discharging mechanism, a first dip dyeing mechanism, a surrounding drying mechanism and an oscillating internal dip dyeing mechanism, when in use, firstly adding sufficient dip dyeing liquid into the first dip dyeing mechanism and the oscillating internal dip dyeing mechanism respectively through the dip dyeing dye discharging mechanism, then firstly carrying out primary dip dyeing on the outer surface of an acrylic fiber woolen yarn through the first dip dyeing mechanism, then carrying out primary drying on the acrylic fiber woolen yarn through the surrounding drying mechanism, and then carrying out secondary dip dyeing on the acrylic fiber woolen yarn through the oscillating internal dip dyeing mechanism, namely, enabling the dye to enter the interior of the acrylic fiber for full dip dyeing;
the outer surface of acrylic fiber raw material and the secondary dip-dyeing of inside substep have been realized, inside the dyestuff got into acrylic fiber raw material, the surface of acrylic fiber is fully dip-dyed, and the inner space dip-dyeing of acrylic fiber has been accomplished, the whole dip-dyeing of acrylic fiber has been accomplished promptly, the automatic line that leads is dip-dyed simultaneously and twines the collection, the manual line that leads of acrylic fiber winding head end part when dip-dyeing has been avoided acrylic fiber raw material, and there is not dip-dyeing phenomenon, extrude the inside unnecessary dip-dyeing dyestuff of acrylic fiber raw material after accomplishing dip-dyeing simultaneously, and then accelerate drying rate's effect.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a dip-dye discharging mechanism of the present invention;
FIG. 3 is a schematic structural view of a first dip-dyeing mechanism according to the present invention;
FIG. 4 is a schematic structural diagram of a circulating drying mechanism according to the present invention;
FIG. 5 is a schematic structural view of an oscillating internal dip dyeing mechanism of the present invention;
FIG. 6 is an enlarged view of region X of the present invention.
The labels in the figures are: 1-a working main bottom plate, 2-a first elevating column, 3-a real-time control screen, 4-a first elevating plate, 5-a second elevating column, 6-a dip dye discharging mechanism, 7-a first dip dyeing mechanism, 8-a surrounding drying mechanism, 9-an oscillating internal dip dyeing mechanism, 10-a winding traction rope, 601-a first liquid storage cylinder, 602-a first rotating valve, 603-a first communicating pipe, 604-a two-way water pump, 605-a second communicating pipe, 606-a third communicating pipe, 607-a pipeline fixing sleeve, 701-a first power motor, 702-a first motor plate, 703-a first driving wheel, 704-a second driving wheel, 705-a wire feeding roller, 706-a raw material wool wire, 707-a connecting soft lantern ring, 708-a first wire control roller, 709-a first dip-dyeing cabin, 7010-a second wire control roller, 7011-a third wire control roller, 7012-a fourth wire control roller, 7013-a fifth wire control roller, 7014-a sixth wire control roller, 7015-a seventh wire control roller, 7016-a first liquid level sensor, 7017-a second rotary valve, 801-a second gear control motor, 802-a second motor plate, 803-a first large gear, 804-a second large gear, 805-a first pump plate, 806-a first hot air pump, 807-a second pump plate, 808-a second hot air pump, 809-a hollow sleeve, 8010-a hollow bearing seat, 8011-a rear connecting frame, 8012-a right connecting frame, 901-an eighth wire control roller, 902-a second dip-dyeing cabin, 903-a second liquid level sensor, 904-a third rotary valve, 905-a ninth wire control roller, 906-a tenth wire control roller, 907-a first spring rod, 908-a T-shaped wheel frame, 909-an eleventh wire control roller, 9010-a second spring rod, 9011-a plum cam, 9012-a third driving wheel, 9013-a twelfth wire control roller, 9014-a tenth wire control roller, 9015-a fourth driving wheel, 9016-a first squeezing roller, 9017-a fifth driving wheel, 9018-a first driving gear, 9019-a second driving gear, 9020-a sixth driving wheel, 9021-a seventh driving wheel, 9022-a second squeezing roller, 9023-a first wheel column frame, 9024-a second wheel column frame, 9025-an eighth driving wheel, 9026-a winding roller, 9027-a third motor plate, 9028-a ninth driving wheel and 9029-a third motor.
Detailed Description
The invention is further described below with reference to the figures and examples.
Examples
An acrylic fiber processing device is shown in figures 1-6 and comprises a working main bottom plate 1, a first elevated column 2, a real-time control screen 3, a first elevated plate 4, a second elevated column 5, a dip dyeing dye discharging mechanism 6, a first dip dyeing mechanism 7, a surrounding drying mechanism 8, an oscillating internal dip dyeing mechanism 9 and a winding traction rope 10; the left side of the top end of the working main bottom plate 1 is welded with the first elevated column 2; the right middle part of the top end of the working main bottom plate 1 is welded with a second elevated column 5; the left middle part of the top end of the working main bottom plate 1 is connected with a first dip-dyeing mechanism 7; the middle part of the top end of the working main bottom plate 1 is connected with a surrounding drying mechanism 8; the right side of the top end of the working main bottom plate 1 is connected with an oscillating internal dip-dyeing mechanism 9; a real-time control screen 3 is arranged at the middle upper part of the left end of the first elevated column 2; the top end of the first elevated column 2 is welded with the first elevated plate 4, and the right side of the bottom end of the first elevated plate 4 is connected with the second elevated column 5; the right side of the top end of the first elevated plate 4 is connected with a dip dye discharging mechanism 6, the left side of the bottom end of the dip dye discharging mechanism 6 is connected with a first dip dyeing mechanism 7, and the right side of the bottom end of the dip dye discharging mechanism 6 is connected with an oscillating internal dip dyeing mechanism 9; the inside of the first dip-dyeing mechanism 7 is connected with a winding traction rope 10, and the right side of the winding traction rope 10 is connected with an oscillating inside dip-dyeing mechanism 9.
The dip dye discharging mechanism 6 comprises a first liquid storage cylinder 601, a first rotating valve 602, a first communicating pipe 603, a two-way water pump 604, a second communicating pipe 605, a third communicating pipe 606 and a pipeline fixing sleeve 607; the bottom of the left end of the first liquid storage tank 601 is connected with a first rotary valve 602; the left end of the first rotary valve 602 is inserted into the first communicating pipe 603; the left side of the bottom end of the first communicating pipe 603 is connected with a two-way water pump 604 through a bolt; the left end of the two-way water pump 604 is connected with a second communicating pipe 605 through a bolt; the left side of the bottom end of the two-way water pump 604 is connected with a third communicating pipe 606 through a bolt; the left side of the outer surface of the third communicating pipe 606 is sleeved with a pipeline fixing sleeve 607; the top end of the pipeline fixing sleeve 607 is connected with the first elevating plate 4; the bottom end of the second communicating pipe 605 is connected with the first dip-dyeing mechanism 7; the right side of the bottom end of the third communicating pipe 606 is connected with the oscillating internal dip-dyeing mechanism 9.
The first dip-dyeing mechanism 7 comprises a first power motor 701, a first motor plate 702, a first driving wheel 703, a second driving wheel 704, a thread feeding roller 705, a raw acrylic wool 706, a connecting soft lantern ring 707, a first thread control roller 708, a first dip-dyeing cabin 709, a second thread control roller 7010, a third thread control roller 7011, a fourth thread control roller 7012, a fifth thread control roller 7013, a sixth thread control roller 7014, a seventh thread control roller 7015, a first liquid level sensor 7016 and a second rotary valve 7017; the bottom end of the first power motor 701 is connected with a first motor plate 702 through bolts; the middle part of the front end of the first power motor 701 is rotatably connected with a first driving wheel 703; the upper right of the first driving wheel 703 is in driving connection with a second driving wheel 704; the middle part of the front end of the second transmission wheel 704 is rotatably connected with the wire feeding roller 705, and the middle part of the front end of the wire feeding roller 705 is connected with the first motor plate 702; the outer surface of the thread feeding roller 705 is sleeved with the raw material acrylic wool 706; the right side of the raw material acrylic wool 706 is connected with a connecting soft lantern ring 707; a first wire control roller 708 is arranged at the upper right of the connecting soft lantern ring 707; the middle part of the rear end of the first wire control roller 708 is rotatably connected with the first dip-dyeing cabin 709; a second thread control roller 7010 is arranged at the right lower part of the first thread control roller 708, and the middle part of the rear end of the second thread control roller 7010 is connected with the first dip-dyeing cabin 709; a first liquid level sensor 7016 is arranged in the middle of the left end of the first dip-dyeing cabin 709; the bottom of the left end of the first dip-dyeing cabin 709 is connected with a second rotary valve 7017; a third thread control roller 7011 is arranged below the second thread control roller 7010, and the middle of the rear end of the third thread control roller 7011 is connected with the first dip-dyeing cabin 709; a fourth thread control roller 7012 is arranged above the right side of the third thread control roller 7011, and the middle part of the rear end of the fourth thread control roller is connected with the first dip-dyeing cabin 709; a fifth thread control roller 7013 is arranged at the lower right of the fourth thread control roller 7012, and the middle of the rear end of the fifth thread control roller is connected with the first dip-dyeing cabin 709; a sixth thread control roller 7014 is arranged above the fifth thread control roller 7013, and the middle of the rear end of the sixth thread control roller 7014 is connected with the first dip-dyeing cabin 709; a seventh thread control roller 7015 is arranged above the right side of the sixth thread control roller 7014, and the middle of the rear end of the seventh thread control roller 7015 is connected with the first dip-dyeing cabin 709; the left middle part of the top end of the first dip-dyeing cabin 709 is connected with a second communicating pipe 605; the bottom end of the first dip-dyeing cabin 709 is connected with the working main bottom plate 1; the bottom end of the first motor plate 702 is connected with the working main bottom plate 1; the middle part of the right end of the connecting soft lantern ring 707 is connected with the winding hauling rope 10.
The surrounding drying mechanism 8 comprises a second gear control motor 801, a second motor plate 802, a first large gear 803, a second large gear 804, a first pump plate 805, a first hot air pump 806, a second pump plate 807, a second hot air pump 808, a hollow sleeve 809, a hollow bearing seat 8010, a rear connecting frame 8011 and a right connecting frame 8012; the bottom end of the second gear control motor 801 is connected with a second motor plate 802 through bolts; the middle part of the left end of the second gear control motor 801 is rotationally connected with the first large gear 803; the middle of the top end of the first large gear 803 is meshed with the second large gear 804; the inner side of the second giant gear 804 is sleeved with a hollow sleeve 809; the right side of the outer surface of the hollow sleeve 809 is sleeved with the hollow bearing seat 8010; the top end and the bottom end of the hollow bearing seat 8010 are connected with the rear connecting frame 8011; the bottom of the right end of the rear connecting frame 8011 is welded with the right connecting frame 8012, and the bottom end of the right connecting frame 8012 is connected with the second motor plate 802; the bottom end of the second motor board 802 is connected with the working main bottom board 1.
The oscillating internal dip-dyeing mechanism 9 comprises an eighth wire control roller 901, a second dip-dyeing cabin 902, a second liquid level sensor 903, a third rotary valve 904, a ninth wire control roller 905, a tenth wire control roller 906, a first spring rod 907, a T-shaped wheel carrier 908, an eleventh wire control roller 909, a second spring rod 9010, a plum blossom cam 9011, a third driving wheel 9012, a twelfth wire control roller 9013, a thirteenth wire control roller 9014, a fourth driving wheel 9015, a first squeezing roller 9016, a fifth driving wheel 9017, a first driving gear 9018, a second driving gear 9019, a sixth driving wheel 9020, a seventh driving wheel 9021, a second squeezing roller 9022, a first wheel column 9023, a second wheel column 9024, an eighth driving wheel 9025, a wire control roller 9026, a third motor plate 9027, a ninth driving wheel 9028 and a third motor power supply wheel 9029; the middle part of the rear end of the eighth thread control roller 901 is rotatably connected with the second dip-dyeing cabin 902; a ninth thread control roller 905 is arranged at the lower right of the eighth thread control roller 901, and the middle of the rear end of the ninth thread control roller 905 is connected with the second dip-dyeing cabin 902; a second liquid level sensor 903 is arranged in the middle of the left end of the second dip-dyeing cabin 902; the bottom of the left end of the second dip-dyeing cabin 902 is connected with a third rotary valve 904; a tenth wire control roller 906 is arranged below the ninth wire control roller 905; the middle part of the front end of the tenth wire control roller 906 is rotatably connected with a first spring rod 907, and the bottom end of the first spring rod 907 is connected with the second dip-dyeing cabin 902; the middle part of the rear end of the tenth wire control roller 906 is rotationally connected with the T-shaped wheel frame 908; an eleventh wire control roller 909 is arranged at the right side of the tenth wire control roller 906, and the middle part of the rear end of the eleventh wire control roller 909 is connected with the T-shaped wheel frame 908; the middle part of the top end of the T-shaped wheel frame 908 is in transmission connection with the plum blossom cam 9011; the middle part of the front end of the eleventh wire control roller 909 is rotatably connected with a second spring rod 9010, and the bottom end of the second spring rod 9010 is connected with the second dip-dyeing cabin 902; a twelfth thread control roller 9013 is arranged above the eleventh thread control roller 909 on the right, and the middle of the rear end of the twelfth thread control roller 9013 is connected with the second dip-dyeing cabin 902; the middle part of the rear end of the plum cam 9011 is rotatably connected with a third driving wheel 9012, and the middle part of the rear end of the third driving wheel 9012 is connected with the second dip-dyeing cabin 902; the upper right side of the third driving wheel 9012 is in transmission connection with a fourth driving wheel 9015; a thirteenth thread control roller 9014 is arranged above the right side of the twelfth thread control roller 9013, and the middle of the rear end of the thirteenth thread control roller 9014 is connected with the second dip-dyeing cabin 902; a thirteenth wire control roll 9014; the middle part of the front end of the fourth driving wheel 9015 is rotatably connected with the first squeezing roller 9016; the middle part of the rear end of the fourth transmission wheel 9015 is rotatably connected with the first wheel column frame 9023; the right side of the fourth driving wheel 9015 is in transmission connection with a fifth driving wheel 9017; the middle part of the front end of the fifth transmission wheel 9017 is rotatably connected with the first transmission gear 9018; the middle part of the rear end of the fifth transmission wheel 9017 is rotatably connected with the second wheel column frame 9024; the middle part of the bottom end of the first transmission gear 9018 is meshed with the second transmission gear 9019; the middle part of the rear end of the second transmission gear 9019 is rotatably connected with a sixth transmission wheel 9020, and the middle part of the rear end of the sixth transmission wheel 9020 is connected with a second wheel column frame 9024; the left side of the sixth driving wheel 9020 is in driving connection with a seventh driving wheel 9021, and the middle of the rear end of the seventh driving wheel 9021 is connected with a first wheel column frame 9023; the right side of the sixth driving wheel 9020 is in driving connection with an eighth driving wheel 9025; the bottom end of the first wheel column frame 9023 is welded with a third motor plate 9027, and the middle of the top end of the third motor plate 9027 is connected with a second wheel column frame 9024; the middle part of the front end of the eighth transmission wheel 9025 is rotatably connected with the winding roller 9026, and the middle part of the front end of the winding roller 9026 is connected with a third motor plate 9027; the left lower part of the eighth driving wheel 9025 is in transmission connection with a ninth driving wheel 9028; the middle part of the rear end of the ninth transmission wheel 9028 is rotatably connected with a third power motor 9029, and the bottom end of the third power motor 9029 is connected with a third motor plate 9027; the outer surface of the winding roller 9026 is connected with the winding traction rope 10; the bottom end of the third motor plate 9027 is connected with the working main bottom plate 1; the bottom end of the second dip-dyeing cabin 902 is connected with the working main bottom plate 1.
The raw material acrylic wool 706 is connected with the winding hauling rope 10 through the connecting soft lantern ring 707, and the material of the connecting soft lantern ring 707 is soft and is easy to denaturize and fold.
The first wire control roller 708, the second wire control roller 7010, the third wire control roller 7011, the fourth wire control roller 7012, the fifth wire control roller 7013, the sixth wire control roller 7014, the seventh wire control roller 7015, the eighth wire control roller 901, the ninth wire control roller 905, the tenth wire control roller 906, the eleventh wire control roller 909, the twelfth wire control roller 9013 and the thirteenth wire control roller 9014 are in transmission relation with the winding traction rope 10.
The first liquid level sensor 7016 and the second liquid level sensor 903 are respectively positioned at the lower edges of the left end openings in the first dip-dyeing cabin 709 and the second dip-dyeing cabin 902.
The working principle is as follows: when the acrylic fiber processing device is used, firstly, the device is fixed on a stable working plane, sufficient dip-dyeing dye is added into a dip-dyeing dye discharging mechanism 6, then an external power supply is connected, a real-time control screen 3 is manually opened, then an internal power system of the device is switched on through the real-time control screen 3, firstly, the dip-dyeing dye is respectively added into a first dip-dyeing mechanism 7 and an oscillating internal dip-dyeing mechanism 9 through controlling the dip-dyeing dye discharging mechanism 6, then, the acrylic fiber raw material is connected through a winding traction rope 10, further, the first dip-dyeing mechanism 7 drives the acrylic fiber raw material to be preliminarily dip-dyed in the first dip-dyeing mechanism 7 through the winding traction rope 10, then, when the preliminary dip-dyeing is finished, the preliminarily dyed acrylic fiber raw material is dried through a surrounding drying mechanism 8, then, the acrylic fiber raw material enters the oscillating internal dip-dyeing mechanism 9, further, the secondary dip-dyeing of the outer surface and, inside the dyestuff got into the acrylic fibre raw materials, the surface of acrylic fibre fully dip-dyes to accomplished the inner space dip-dyeing of acrylic fibre, accomplished the whole dip-dyeing of acrylic fibre promptly, realized automatic lead dip-dyeing winding simultaneously and collected, avoided the manual lead dip-dyeing and the no dip-dyeing phenomenon of acrylic fibre winding head end part when dip-dyeing of acrylic fibre raw materials, extrude the inside unnecessary dip-dyeing dyestuff of acrylic fibre raw materials after accomplishing the dip-dyeing simultaneously, and then accelerated drying rate's effect.
The dip dye discharging mechanism 6 comprises a first liquid storage cylinder 601, a first rotating valve 602, a first communicating pipe 603, a two-way water pump 604, a second communicating pipe 605, a third communicating pipe 606 and a pipeline fixing sleeve 607; the bottom of the left end of the first liquid storage tank 601 is connected with a first rotary valve 602; the left end of the first rotary valve 602 is inserted into the first communicating pipe 603; the left side of the bottom end of the first communicating pipe 603 is connected with a two-way water pump 604 through a bolt; the left end of the two-way water pump 604 is connected with a second communicating pipe 605 through a bolt; the left side of the bottom end of the two-way water pump 604 is connected with a third communicating pipe 606 through a bolt; the left side of the outer surface of the third communicating pipe 606 is sleeved with a pipeline fixing sleeve 607; the top end of the pipeline fixing sleeve 607 is connected with the first elevating plate 4; the bottom end of the second communicating pipe 605 is connected with the first dip-dyeing mechanism 7; the right side of the bottom end of the third communicating pipe 606 is connected with the oscillating internal dip-dyeing mechanism 9.
Firstly, adding sufficient dip dye into the first liquid storage tank 601, then manually opening the first rotating valve 602, then controlling to switch on the power supply of the two-way water pump 604 through the real-time control screen 3, then operating the two-way water pump 604, further pumping out the dye in the first liquid storage tank 601 through the first communicating pipe 603 by the two-way water pump 604, and then respectively adding the dip dye into the first dip dyeing mechanism 7 and the oscillating internal dip dyeing mechanism 9 through the second communicating pipe 605 and the third communicating pipe 606, namely completing the respective addition of the dip dye.
The first dip-dyeing mechanism 7 comprises a first power motor 701, a first motor plate 702, a first driving wheel 703, a second driving wheel 704, a thread feeding roller 705, a raw acrylic wool 706, a connecting soft lantern ring 707, a first thread control roller 708, a first dip-dyeing cabin 709, a second thread control roller 7010, a third thread control roller 7011, a fourth thread control roller 7012, a fifth thread control roller 7013, a sixth thread control roller 7014, a seventh thread control roller 7015, a first liquid level sensor 7016 and a second rotary valve 7017; the bottom end of the first power motor 701 is connected with a first motor plate 702 through bolts; the middle part of the front end of the first power motor 701 is rotatably connected with a first driving wheel 703; the upper right of the first driving wheel 703 is in driving connection with a second driving wheel 704; the middle part of the front end of the second transmission wheel 704 is rotatably connected with the wire feeding roller 705, and the middle part of the front end of the wire feeding roller 705 is connected with the first motor plate 702; the outer surface of the thread feeding roller 705 is sleeved with the raw material acrylic wool 706; the right side of the raw material acrylic wool 706 is connected with a connecting soft lantern ring 707; a first wire control roller 708 is arranged at the upper right of the connecting soft lantern ring 707; the middle part of the rear end of the first wire control roller 708 is rotatably connected with the first dip-dyeing cabin 709; a second thread control roller 7010 is arranged at the right lower part of the first thread control roller 708, and the middle part of the rear end of the second thread control roller 7010 is connected with the first dip-dyeing cabin 709; a first liquid level sensor 7016 is arranged in the middle of the left end of the first dip-dyeing cabin 709; the bottom of the left end of the first dip-dyeing cabin 709 is connected with a second rotary valve 7017; a third thread control roller 7011 is arranged below the second thread control roller 7010, and the middle of the rear end of the third thread control roller 7011 is connected with the first dip-dyeing cabin 709; a fourth thread control roller 7012 is arranged above the right side of the third thread control roller 7011, and the middle part of the rear end of the fourth thread control roller is connected with the first dip-dyeing cabin 709; a fifth thread control roller 7013 is arranged at the lower right of the fourth thread control roller 7012, and the middle of the rear end of the fifth thread control roller is connected with the first dip-dyeing cabin 709; a sixth thread control roller 7014 is arranged above the fifth thread control roller 7013, and the middle of the rear end of the sixth thread control roller 7014 is connected with the first dip-dyeing cabin 709; a seventh thread control roller 7015 is arranged above the right side of the sixth thread control roller 7014, and the middle of the rear end of the seventh thread control roller 7015 is connected with the first dip-dyeing cabin 709; the left middle part of the top end of the first dip-dyeing cabin 709 is connected with a second communicating pipe 605; the bottom end of the first dip-dyeing cabin 709 is connected with the working main bottom plate 1; the bottom end of the first motor plate 702 is connected with the working main bottom plate 1; the middle part of the right end of the connecting soft lantern ring 707 is connected with the winding hauling rope 10.
Firstly, the raw acrylic wool 706 is connected with a connecting soft lantern ring 707, namely is connected with a winding traction rope 10, the power supply of a first power motor 701 is controlled and connected through a real-time control screen 3, then the first power motor 701 drives a first driving wheel 703 to rotate, then the right upper part of the first driving wheel 703 drives a second driving wheel 704 to rotate through a belt, then the second driving wheel 704 drives a yarn feeding roller 705 to start rotating, further the raw acrylic wool 706 is connected and driven by the winding traction rope 10 to keep a tight state through the matching linkage of an oscillating internal dip-dyeing mechanism 9, then under the rotating driving action of the winding traction rope 10, the raw acrylic wool 706 is continuously drawn, and is continuously drawn through the transmission action of a first yarn control roller 708, a second yarn control roller 7010, a third yarn control roller 7011, a fourth yarn control roller 7012, a fifth yarn control roller 7013, a sixth yarn control roller 7014 and a seventh yarn control roller 7015, the raw material acrylic wool 706 enters the first dip-dyeing cabin 709 for dip-dyeing operation, then is transmitted out from the right side of the seventh thread control roller 7015, and simultaneously can detect the height of dip-dyeing dye through the first liquid level sensor 7016 so as to prevent the dye liquid level from exceeding the openings of the left end and the right end of the first dip-dyeing cabin 709, and the preliminary dip-dyeing of the outer surface of the acrylic raw material is completed.
The surrounding drying mechanism 8 comprises a second gear control motor 801, a second motor plate 802, a first large gear 803, a second large gear 804, a first pump plate 805, a first hot air pump 806, a second pump plate 807, a second hot air pump 808, a hollow sleeve 809, a hollow bearing seat 8010, a rear connecting frame 8011 and a right connecting frame 8012; the bottom end of the second gear control motor 801 is connected with a second motor plate 802 through bolts; the middle part of the left end of the second gear control motor 801 is rotationally connected with the first large gear 803; the middle of the top end of the first large gear 803 is meshed with the second large gear 804; the inner side of the second giant gear 804 is sleeved with a hollow sleeve 809; the right side of the outer surface of the hollow sleeve 809 is sleeved with the hollow bearing seat 8010; the top end and the bottom end of the hollow bearing seat 8010 are connected with the rear connecting frame 8011; the bottom of the right end of the rear connecting frame 8011 is welded with the right connecting frame 8012, and the bottom end of the right connecting frame 8012 is connected with the second motor plate 802; the bottom end of the second motor board 802 is connected with the working main bottom board 1.
When the acrylic fiber raw material passes through the middle part in the hollow sleeve 809 after preliminary dip dyeing is finished, the real-time control screen 3 is used for controlling to switch on the power supply of a second gear control motor 801, then the second gear control motor 801 drives a first large gear 803 to rotate, then the middle part of the top end of the first large gear 803 drives a second large gear 804 to rotate, then the second large gear 804 drives the hollow sleeve 809 to rotate on the inner side of a hollow shaft seat 8010, further the second large gear 804 drives a first hot air pump 806 and a second hot air pump 808 to rotate through a first pump plate 805 and a second pump plate 807 respectively, before rotation, a power switch of the first hot air pump 806 and the second hot air pump 808 is turned on, power is supplied by a storage battery, the storage battery rotates along with the storage battery, then hot air is sprayed out in the rotating process of the first hot air pump 806 and the second hot air pump 808, namely the hot air raw material at the center inside the hollow sleeve 809 is dried by hot air, the operation of drying the acrylic fiber raw material which is subjected to preliminary dip dyeing is realized.
The oscillating internal dip-dyeing mechanism 9 comprises an eighth wire control roller 901, a second dip-dyeing cabin 902, a second liquid level sensor 903, a third rotary valve 904, a ninth wire control roller 905, a tenth wire control roller 906, a first spring rod 907, a T-shaped wheel carrier 908, an eleventh wire control roller 909, a second spring rod 9010, a plum blossom cam 9011, a third driving wheel 9012, a twelfth wire control roller 9013, a thirteenth wire control roller 9014, a fourth driving wheel 9015, a first squeezing roller 9016, a fifth driving wheel 9017, a first driving gear 9018, a second driving gear 9019, a sixth driving wheel 9020, a seventh driving wheel 9021, a second squeezing roller 9022, a first wheel column 9023, a second wheel column 9024, an eighth driving wheel 9025, a wire control roller 9026, a third motor plate 9027, a ninth driving wheel 9028 and a third motor power supply wheel 9029; the middle part of the rear end of the eighth thread control roller 901 is rotatably connected with the second dip-dyeing cabin 902; a ninth thread control roller 905 is arranged at the lower right of the eighth thread control roller 901, and the middle of the rear end of the ninth thread control roller 905 is connected with the second dip-dyeing cabin 902; a second liquid level sensor 903 is arranged in the middle of the left end of the second dip-dyeing cabin 902; the bottom of the left end of the second dip-dyeing cabin 902 is connected with a third rotary valve 904; a tenth wire control roller 906 is arranged below the ninth wire control roller 905; the middle part of the front end of the tenth wire control roller 906 is rotatably connected with a first spring rod 907, and the bottom end of the first spring rod 907 is connected with the second dip-dyeing cabin 902; the middle part of the rear end of the tenth wire control roller 906 is rotationally connected with the T-shaped wheel frame 908; an eleventh wire control roller 909 is arranged at the right side of the tenth wire control roller 906, and the middle part of the rear end of the eleventh wire control roller 909 is connected with the T-shaped wheel frame 908; the middle part of the top end of the T-shaped wheel frame 908 is in transmission connection with the plum blossom cam 9011; the middle part of the front end of the eleventh wire control roller 909 is rotatably connected with a second spring rod 9010, and the bottom end of the second spring rod 9010 is connected with the second dip-dyeing cabin 902; a twelfth thread control roller 9013 is arranged above the eleventh thread control roller 909 on the right, and the middle of the rear end of the twelfth thread control roller 9013 is connected with the second dip-dyeing cabin 902; the middle part of the rear end of the plum cam 9011 is rotatably connected with a third driving wheel 9012, and the middle part of the rear end of the third driving wheel 9012 is connected with the second dip-dyeing cabin 902; the upper right side of the third driving wheel 9012 is in transmission connection with a fourth driving wheel 9015; a thirteenth thread control roller 9014 is arranged above the right side of the twelfth thread control roller 9013, and the middle of the rear end of the thirteenth thread control roller 9014 is connected with the second dip-dyeing cabin 902; a thirteenth wire control roll 9014; the middle part of the front end of the fourth driving wheel 9015 is rotatably connected with the first squeezing roller 9016; the middle part of the rear end of the fourth transmission wheel 9015 is rotatably connected with the first wheel column frame 9023; the right side of the fourth driving wheel 9015 is in transmission connection with a fifth driving wheel 9017; the middle part of the front end of the fifth transmission wheel 9017 is rotatably connected with the first transmission gear 9018; the middle part of the rear end of the fifth transmission wheel 9017 is rotatably connected with the second wheel column frame 9024; the middle part of the bottom end of the first transmission gear 9018 is meshed with the second transmission gear 9019; the middle part of the rear end of the second transmission gear 9019 is rotatably connected with a sixth transmission wheel 9020, and the middle part of the rear end of the sixth transmission wheel 9020 is connected with a second wheel column frame 9024; the left side of the sixth driving wheel 9020 is in driving connection with a seventh driving wheel 9021, and the middle of the rear end of the seventh driving wheel 9021 is connected with a first wheel column frame 9023; the right side of the sixth driving wheel 9020 is in driving connection with an eighth driving wheel 9025; the bottom end of the first wheel column frame 9023 is welded with a third motor plate 9027, and the middle of the top end of the third motor plate 9027 is connected with a second wheel column frame 9024; the middle part of the front end of the eighth transmission wheel 9025 is rotatably connected with the winding roller 9026, and the middle part of the front end of the winding roller 9026 is connected with a third motor plate 9027; the left lower part of the eighth driving wheel 9025 is in transmission connection with a ninth driving wheel 9028; the middle part of the rear end of the ninth transmission wheel 9028 is rotatably connected with a third power motor 9029, and the bottom end of the third power motor 9029 is connected with a third motor plate 9027; the outer surface of the winding roller 9026 is connected with the winding traction rope 10; the bottom end of the third motor plate 9027 is connected with the working main bottom plate 1; the bottom end of the second dip-dyeing cabin 902 is connected with the working main bottom plate 1.
Firstly, a power supply of a third power motor 9029 is controlled to be connected through a real-time control screen 3, then the third power motor 9029 drives a ninth driving wheel 9028 to rotate, then the upper right of the ninth driving wheel 9028 drives an eighth driving wheel 9025 to rotate through a belt, then the eighth driving wheel 9025 drives a winding roller 9026 to rotate, then the winding roller 9026 rotates to wind and collect the dip-dyed acrylic fiber raw material, simultaneously, acrylic fibers pass through an eighth wire control roller 90901, a ninth wire control roller 905, a tenth wire control roller 909, an eleventh wire control roller 9013, a twelfth wire control roller 9014 under the traction of a winding traction rope 10 and enter a second dip-dyeing cabin 902 to be dip-dyed for the second time, meanwhile, the eighth driving wheel 9025 drives a sixth driving wheel 9020 to rotate, then the sixth driving wheel 9020 drives a second driving gear 9019 to rotate, and then the top end of the second driving gear 9019 drives the first driving gear 9018 to rotate, then the first transmission gear 9018 drives the fifth transmission wheel 9017 to rotate, then the left side of the fifth transmission wheel 9017 drives the fourth transmission wheel 9015 to rotate, further the fourth transmission wheel 9015 drives the first squeezing roller 9016 to rotate, simultaneously the left side of the fourth transmission wheel 9015 drives the third transmission wheel 9012 to rotate, then the third transmission wheel 9012 drives the plum cam 9011 to rotate, further the plum cam 9011 drives the T-shaped wheel carrier 908 to vibrate downwards in a circulating manner, further the T-shaped wheel carrier 908 drives the tenth wire control roller 906 and the eleventh wire control roller 909 to regularly vibrate through the buffering of the first spring rod 907 and the second spring rod 9010, further the tenth wire control roller 906 and the eleventh wire control roller 909 drive the raw material at the bottom end of the tenth wire control roller 9011 to regularly vibrate, then in the vibration process, the dye enters the inside of the raw material to be dip-dyed, and the raw material comes from the thirteenth wire control roller 9014 to the position between the first squeezing roller 9016 and the second squeezing roller 22, then, redundant liquid dye in the acrylic fiber raw material is squeezed and leached by the first squeezing roller 9016 and the second squeezing roller 9022, so that secondary dip dyeing and further dehydration and drying of the acrylic fiber raw material are realized.
Raw materials acrylic fibres knitting wool 706 is connected with winding haulage rope 10 through connecting soft lantern ring 707 to it is softer to connect soft lantern ring 707 material, and easy degeneration is folding, so that raw materials acrylic fibres knitting wool 706 can be collected by normal dip-dyeing under the drive of connecting soft lantern ring 707 and winding haulage rope 10.
A first wire control roller 708, a second wire control roller 7010, a third wire control roller 7011, a fourth wire control roller 7012, a fifth wire control roller 7013, a sixth wire control roller 7014, a seventh wire control roller 7015, an eighth wire control roller 901, a ninth wire control roller 905, a tenth wire control roller 906, an eleventh wire control roller 909, a twelfth wire control roller 9013 and a thirteenth wire control roller 9014 are all in transmission relation with the winding traction rope 10, so that the winding of the traction rope 10 is controlled by the first wire control roller 708, the second wire control roller 7010, the third wire control roller 7011, the fourth wire control roller 7012, the fifth wire control roller 7013, the sixth wire control roller 7014, the seventh wire control roller 7015, the eighth wire control roller 901, the ninth wire control roller 905, the tenth wire control roller 906, the eleventh wire control roller 909, the twelfth wire control roller 9013 and the thirteenth wire control roller 9014, that is, the movement track of the raw acrylic fiber yarn 706 is controlled, so that the raw acrylic fiber yarn 706 can be dip-dyed through the first dip-dyeing cabin 709 and the second dip-dyeing cabin 902 in the movement process.
Although the present disclosure has been described in detail with reference to the exemplary embodiments, the present disclosure is not limited thereto, and it will be apparent to those skilled in the art that various modifications and changes can be made thereto without departing from the scope of the present disclosure.
Claims (8)
1. An acrylic fiber processing device comprises a working main bottom plate (1), a first elevated column (2), a real-time control screen (3) and a first elevated plate (4), and is characterized by further comprising a second elevated column (5), a dip-dyeing dye feeding mechanism (6), a first dip-dyeing mechanism (7), a surrounding drying mechanism (8), an oscillating internal dip-dyeing mechanism (9) and a winding traction rope (10); the left side of the top end of the working main bottom plate (1) is welded with the first elevated column (2); the right middle part of the top end of the working main bottom plate (1) is welded with a second elevated column (5); the left middle part of the top end of the working main bottom plate (1) is connected with a first dip-dyeing mechanism (7); the middle part of the top end of the working main bottom plate (1) is connected with a surrounding drying mechanism (8); the right side of the top end of the working main bottom plate (1) is connected with an oscillating internal dip-dyeing mechanism (9); a real-time control screen (3) is arranged at the middle upper part of the left end of the first elevated column (2); the top end of the first elevated column (2) is welded with the first elevated plate (4), and the right side of the bottom end of the first elevated plate (4) is connected with the second elevated column (5); the right side of the top end of the first elevating plate (4) is connected with a dip-dyeing dye discharging mechanism (6), the left side of the bottom end of the dip-dyeing dye discharging mechanism (6) is connected with a first dip-dyeing mechanism (7), and the right side of the bottom end of the dip-dyeing dye discharging mechanism (6) is connected with an oscillating internal dip-dyeing mechanism (9); the first dip-dyeing mechanism (7) is internally connected with a winding traction rope (10), and the right side of the winding traction rope (10) is connected with the oscillating internal dip-dyeing mechanism (9).
2. The acrylic fiber processing device as claimed in claim 1, wherein the dip dye discharging mechanism (6) comprises a first liquid storage tank (601), a first rotary valve (602), a first communicating pipe (603), a two-way water pump (604), a second communicating pipe (605), a third communicating pipe (606) and a pipeline fixing sleeve (607); the bottom of the left end of the first liquid storage cylinder (601) is connected with a first rotary valve (602); the left end of the first rotary valve (602) is inserted into the first communicating pipe (603); the left side of the bottom end of the first communicating pipe (603) is connected with a two-way water pump (604) through a bolt; the left end of the two-way water pump (604) is connected with a second communicating pipe (605) through a bolt; the left side of the bottom end of the double-way water pump (604) is connected with a third communicating pipe (606) through a bolt; the left side of the outer surface of the third communicating pipe (606) is sleeved with a pipeline fixing sleeve (607); the top end of the pipeline fixing sleeve (607) is connected with the first elevating plate (4); the bottom end of the second communicating pipe (605) is connected with the first dip-dyeing mechanism (7); the right side of the bottom end of the third communicating pipe (606) is connected with an oscillating internal dip-dyeing mechanism (9).
3. The acrylic fiber processing device according to claim 2, wherein the first dip dyeing mechanism (7) comprises a first power motor (701), a first motor plate (702), a first driving wheel (703), a second driving wheel (704), a thread feeding roller (705), a raw acrylic fiber woolen yarn (706), a connecting soft lantern ring (707), a first thread control roller (708), a first dip dyeing cabin (709), a second thread control roller (7010), a third thread control roller (7011), a fourth thread control roller (7012), a fifth thread control roller (7013), a sixth thread control roller (7014), a seventh thread control roller (7015), a first liquid level sensor (7016) and a second rotary valve (7017); the bottom end of the first power motor (701) is connected with a first motor plate (702) through a bolt; the middle part of the front end of the first power motor (701) is rotatably connected with the first driving wheel (703); the upper right part of the first driving wheel (703) is in driving connection with a second driving wheel (704); the middle part of the front end of the second transmission wheel (704) is rotationally connected with the wire feeding roller (705), and the middle part of the front end of the wire feeding roller (705) is connected with the first motor plate (702); the outer surface of the thread feeding roller (705) is sleeved with the raw material acrylic wool (706); the right side of the raw material acrylic wool (706) is connected with a connecting soft lantern ring (707); a first wire control roller (708) is arranged on the upper right of the connecting soft sleeve ring (707); the middle part of the rear end of the first thread control roller (708) is rotatably connected with the first dip-dyeing cabin (709); a second thread control roller (7010) is arranged at the lower right of the first thread control roller (708), and the middle of the rear end of the second thread control roller (7010) is connected with the first dip-dyeing cabin (709); a first liquid level sensor (7016) is arranged in the middle of the left end of the first dip-dyeing cabin (709); the bottom of the left end of the first dip-dyeing cabin (709) is connected with a second rotary valve (7017); a third thread control roller (7011) is arranged below the second thread control roller (7010), and the middle of the rear end of the third thread control roller (7011) is connected with the first dip-dyeing cabin (709); a fourth thread control roller (7012) is arranged on the upper right of the third thread control roller (7011), and the middle part of the rear end of the fourth thread control roller is connected with the first dip-dyeing cabin (709); a fifth thread control roller (7013) is arranged at the lower right part of the fourth thread control roller (7012), and the middle part of the rear end of the fifth thread control roller is connected with the first dip-dyeing cabin (709); a sixth wire control roller (7014) is arranged above the fifth wire control roller (7013), and the middle of the rear end of the sixth wire control roller (7014) is connected with the first dip-dyeing cabin (709); a seventh thread control roller (7015) is arranged above the right side of the sixth thread control roller (7014), and the middle part of the rear end of the seventh thread control roller (7015) is connected with the first dip-dyeing cabin (709); the left middle part of the top end of the first dip-dyeing cabin (709) is connected with a second communicating pipe (605); the bottom end of the first dip-dyeing cabin (709) is connected with the working main bottom plate (1); the bottom end of the first motor plate (702) is connected with the working main bottom plate (1); the middle part of the right end of the connecting soft lantern ring (707) is connected with the winding hauling rope (10).
4. The device for treating acrylic fibers according to claim 3, wherein the circulating drying means (8) comprises a second gear control motor (801), a second motor plate (802), a first large gear (803), a second large gear (804), a first pump plate (805), a first hot air pump (806), a second pump plate (807), a second hot air pump (808), a hollow sleeve (809), a hollow shaft holder (8010), a rear connecting frame (8011) and a right connecting frame (8012); the bottom end of the second gear control motor (801) is connected with a second motor plate (802) through a bolt; the middle part of the left end of the second gear control motor (801) is rotationally connected with the first huge gear (803); the middle part of the top end of the first large gear (803) is meshed with the second large gear (804); the inner side of the second giant gear (804) is sleeved with a hollow sleeve (809); the right side of the outer surface of the hollow sleeve (809) is sleeved with the hollow bearing seat (8010); the top end and the bottom end of the hollow bearing seat (8010) are connected with the rear connecting frame (8011); the bottom of the right end of the rear connecting frame (8011) is welded with the right connecting frame (8012), and the bottom end of the right connecting frame (8012) is connected with the second motor plate (802); the bottom end of the second motor plate (802) is connected with the working main bottom plate (1).
5. The acrylic fiber treatment apparatus according to claim 4, wherein the oscillating internal impregnation mechanism (9) comprises an eighth thread control roller (901), a second impregnation chamber (902), a second level sensor (903), a third rotary valve (904), a ninth thread control roller (905), a tenth thread control roller (906), a first spring bar (907), a T-shaped wheel carrier (908), an eleventh thread control roller (909), a second spring bar (9010), a plum cam (9011), a third transmission wheel (9012), a twelfth thread control roller (9013), a tenth thread control roller (9014), a fourth transmission wheel (9015), a first squeeze roller (9016), a fifth transmission wheel (9017), a first transmission gear (9018), a second transmission gear (9019), a sixth transmission wheel (9020), a seventh transmission wheel (9021), a second squeeze roller (9022), a first wheel column frame (23), a second wheel column frame (9024), an eighth driving wheel (9025), a wire winding roller (9026), a third motor plate (9027), a ninth driving wheel (9028) and a third power motor (9029); the middle part of the rear end of the eighth thread control roller (901) is rotatably connected with the second dip-dyeing cabin (902); a ninth thread control roller (905) is arranged at the lower right of the eighth thread control roller (901), and the middle of the rear end of the ninth thread control roller (905) is connected with the second dip-dyeing cabin (902); a second liquid level sensor (903) is arranged in the middle of the left end of the second dip-dyeing cabin (902); the bottom of the left end of the second dip-dyeing cabin (902) is connected with a third rotary valve (904); a tenth wire control roller (906) is arranged below the ninth wire control roller (905); the middle part of the front end of the tenth wire control roller (906) is rotatably connected with a first spring rod (907), and the bottom end of the first spring rod (907) is connected with the second dip-dyeing cabin (902); the middle part of the rear end of the tenth wire control roller (906) is rotationally connected with a T-shaped wheel carrier (908); an eleventh wire control roller (909) is arranged on the right side of the tenth wire control roller (906), and the middle part of the rear end of the eleventh wire control roller (909) is connected with the T-shaped wheel frame (908); the middle part of the top end of the T-shaped wheel frame (908) is in transmission connection with the plum blossom cam (9011); the middle part of the front end of the eleventh wire control roller (909) is rotatably connected with a second spring rod (9010), and the bottom end of the second spring rod (9010) is connected with the second dip-dyeing cabin (902); a twelfth thread control roller (9013) is arranged above the right side of the eleventh thread control roller (909), and the middle part of the rear end of the twelfth thread control roller (9013) is connected with the second dip-dyeing cabin (902); the middle part of the rear end of the plum cam (9011) is rotatably connected with a third driving wheel (9012), and the middle part of the rear end of the third driving wheel (9012) is connected with the second dip-dyeing cabin (902); the right upper part of the third driving wheel (9012) is in transmission connection with a fourth driving wheel (9015); a thirteenth thread control roller (9014) is arranged above the right side of the twelfth thread control roller (9013), and the middle part of the rear end of the tenth thread control roller (9014) is connected with the second dip-dyeing cabin (902); a tenth control line roll (9014); the middle part of the front end of the fourth transmission wheel (9015) is rotatably connected with the first squeezing roller (9016); the middle part of the rear end of the fourth transmission wheel (9015) is rotatably connected with the first wheel column frame (9023); the right side of the fourth driving wheel (9015) is in transmission connection with a fifth driving wheel (9017); the middle part of the front end of the fifth transmission wheel (9017) is rotationally connected with the first transmission gear (9018); the middle part of the rear end of the fifth transmission wheel (9017) is rotatably connected with a second wheel column frame (9024); the middle part of the bottom end of the first transmission gear (9018) is meshed with the second transmission gear (9019); the middle part of the rear end of the second transmission gear (9019) is rotatably connected with a sixth transmission wheel (9020), and the middle part of the rear end of the sixth transmission wheel (9020) is connected with a second wheel column frame (9024); the left side of the sixth driving wheel (9020) is in transmission connection with a seventh driving wheel (9021), and the middle part of the rear end of the seventh driving wheel (9021) is connected with a first wheel column frame (9023); the right side of the sixth driving wheel (9020) is in transmission connection with an eighth driving wheel (9025); the bottom end of the first wheel column frame (9023) is welded with a third motor plate (9027), and the middle of the top end of the third motor plate (9027) is connected with a second wheel column frame (9024); the middle part of the front end of the eighth driving wheel (9025) is rotatably connected with the winding roller (9026), and the middle part of the front end of the winding roller (9026) is connected with a third motor plate (9027); the left lower part of the eighth driving wheel (9025) is in transmission connection with a ninth driving wheel (9028); the middle part of the rear end of the ninth transmission wheel (9028) is rotatably connected with a third power motor (9029), and the bottom end of the third power motor (9029) is connected with a third motor plate (9027); the outer surface of the winding roller (9026) is connected with the winding traction rope (10); the bottom end of the third motor plate (9027) is connected with the working main bottom plate (1); the bottom end of the second dip-dyeing cabin (902) is connected with the working main bottom plate (1).
6. The acrylic fiber processing device as claimed in claim 5, wherein the raw acrylic fiber yarn (706) is connected with the winding pulling rope (10) through the connecting soft sleeve ring (707), and the material of the connecting soft sleeve ring (707) is soft and easy to denature and fold.
7. The device of claim 6, wherein the first thread control roller (708), the second thread control roller (7010), the third thread control roller (7011), the fourth thread control roller (7012), the fifth thread control roller (7013), the sixth thread control roller (7014), the seventh thread control roller (7015), the eighth thread control roller (901), the ninth thread control roller (905), the tenth thread control roller (906), the eleventh thread control roller (909), the twelfth thread control roller (9013) and the tenth thread control roller (9014) are in a driving relationship with the winding pulling rope (10).
8. The apparatus for treating acrylic fibers as claimed in claim 7, wherein the first level sensor (7016) and the second level sensor (903) are respectively disposed at the lower edges of the left-end openings in the first dip dyeing chamber (709) and the second dip dyeing chamber (902).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010365787.7A CN111379110A (en) | 2020-04-30 | 2020-04-30 | Acrylic fiber processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010365787.7A CN111379110A (en) | 2020-04-30 | 2020-04-30 | Acrylic fiber processing device |
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| Publication Number | Publication Date |
|---|---|
| CN111379110A true CN111379110A (en) | 2020-07-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010365787.7A Withdrawn CN111379110A (en) | 2020-04-30 | 2020-04-30 | Acrylic fiber processing device |
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| CN (1) | CN111379110A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115323676A (en) * | 2022-08-02 | 2022-11-11 | 江苏新东旭纺织科技有限公司 | Cloth anhydrous hot melting dyeing process and production equipment thereof |
-
2020
- 2020-04-30 CN CN202010365787.7A patent/CN111379110A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115323676A (en) * | 2022-08-02 | 2022-11-11 | 江苏新东旭纺织科技有限公司 | Cloth anhydrous hot melting dyeing process and production equipment thereof |
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Application publication date: 20200707 |