CN112432045A - Lubricating oil supply system based on microcomputer intelligent control - Google Patents

Lubricating oil supply system based on microcomputer intelligent control Download PDF

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Publication number
CN112432045A
CN112432045A CN202011460428.6A CN202011460428A CN112432045A CN 112432045 A CN112432045 A CN 112432045A CN 202011460428 A CN202011460428 A CN 202011460428A CN 112432045 A CN112432045 A CN 112432045A
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oil
pressure
microcomputer
assembly
valve core
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CN112432045B (en
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郑卫琴
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Yuhuan Jicheng Technology Co ltd
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Yuhuan Jicheng Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/38Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N27/00Proportioning devices
    • F16N27/02Gating equipment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N29/00Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
    • F16N29/04Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems enabling a warning to be given; enabling moving parts to be stopped

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

The invention discloses a lubricating oil supply system based on microcomputer intelligent control, which belongs to the technical field of lubricating oil supply and solves the problem of how to supply lubricating oil in an oil-saving mode for mechanisms needing lubrication, such as machine tool equipment, sewing equipment, automobile fittings, instruments, mechanical kinematic pairs and the like; the microcomputer control board is used for setting oil output and the intermittence of the oil output is adjustable and controllable from time to time; the pressure relief backflow structure is used for relieving pressure and discharging oil into the oil tank when the oil pressure is greater than a limit value; the oil level detection assembly is used for transmitting an oil level detection signal and warning oil adding and protecting a pump head, the pressure detection assembly cannot detect a pressure signal and warn, and the oil pipe can be judged to be broken, so that the effects of oil saving and supply, adjustable and controllable oil supply and multipoint high-efficiency reliable oil supply are achieved.

Description

Lubricating oil supply system based on microcomputer intelligent control
Technical Field
The invention relates to the technical field of lubricating oil supply, is suitable for application environments needing to be added with lubricating oil, such as automobile accessories, sewing, textile industry, machine tools, instruments, kinematic pairs and the like, and particularly relates to a lubricating oil supply system based on microcomputer intelligent control.
Background
Generally, mechanical mechanism parts such as automobile accessories, sewing, textile industry, machine tools, instruments and meters, kinematic pairs and the like are numerous, and structures such as a plurality of guide rails, kinematic pairs, gear transmission, connecting rod transmission and the like can be occluded and abraded in the process of realizing power transmission by connecting transmission parts.
The machine tool equipment works, after the lubricating oil is added, the lubricating oil can be continuously volatilized and lost along with the prolonging of time, the lubricating oil can not be continuously and long-term remained on the surface of a position needing to be protected of a mechanical part, and the current solving mode depends on manual monitoring and excessive adding.
The manual monitoring mode causes labor burden, and is not suitable for liberation of labor force. Excessive addition of lubricating oil increases the waste oil amount of the lubricating oil, easily causes environmental pollution to be aggravated, and increases the economic cost due to the waste of the lubricating oil. Multiple parts such as machine tool equipment, instruments and meters are lubricated, and if each position independently supplies oil, the quantity of oil supply equipment is huge, so that the installation and the use are inconvenient. The oil supply is carried out by adopting one device, the oil supply is carried out through simple oil circuit distribution, the oil pressure and the oil quantity supply are not accurate, the oil quantity and the oil pressure can not be adjusted by the current oil conveying pipeline, and the oil pressure has larger deviation when the oil is conveyed from a main pipeline to a branch pipeline due to different distances, so that the current device requirements can not be met.
When the machine tool is operated, the required lubricating oil amount is found to be more when the machine tool is just started to operate, the required lubricating oil amount is reduced in the middle stage of operation, and lubricating oil is not required to be continuously added when the equipment does not operate. The difference of oil consumption of different equipment is also a great discovery of an oil supply system.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, at least solves the technical problems in the related technology to a certain extent, and provides a lubricating oil supply system based on microcomputer intelligent control so as to achieve the purposes of energy-saving oil supply, quantitative adjustable oil supply and intelligent work adjustable oil supply.
In order to solve the technical problems, the technical scheme of the invention is as follows: a lubricating oil supply system based on microcomputer intelligent control comprises a microcomputer control panel, an oil pump assembly, a pressure relief backflow structure, a quantitative pressurization valve, an oil level detection assembly and a pressure detection assembly,
the oil supply end of the oil pump assembly is connected with at least one quantitative pressurizing valve through an oil conveying pipe, the quantitative pressurizing valve pushes quantitative and adjustable oil liquid under the oil pressure provided by the oil pump assembly, and at least one oil outlet end synchronously adds lubricating oil in multiple positions through the oil conveying pipe,
the microcomputer control panel is connected with the oil pump assembly and is set to have the following working modes: firstly, measuring an adjustable working mode; secondly, intermittently and constantly adjusting the working mode; and randomly switching and adjusting the sequence in the working mode;
the pressure relief backflow structure is arranged between the oil outlet end of the oil pump assembly and the oil tank, and pressure relief and oil drainage are carried out in the oil tank when the oil pressure is greater than a limit value;
the oil level detection assembly is connected with the microcomputer control panel and used for transmitting an oil level detection signal and warning oil adding;
the pressure detection assembly is connected to the microcomputer control panel, and warns and is used for judging the fracture of the oil pipe when the pressure signal cannot be detected.
As specific embodiments of the present invention, the following may be preferred: the quantitative pressurizing valve comprises an oil separator, a T-shaped branch channel is arranged in the oil separator, the oil separators are mutually connected in series through an oil conveying pipe, the end part of the last oil separator is plugged through a plug, and at least one valve body assembly is integrally arranged or assembled in a detachable mode on the oil separator.
As specific embodiments of the present invention, the following may be preferred: the valve body assembly comprises an upper shell, a lower shell, a main valve core, a spring and a rubber one-way valve core; the upper shell and the lower shell are fixedly connected and an oil cavity is formed between the upper shell and the lower shell, an oil outlet communicated with the oil cavity is formed in the end part of the upper shell, and an oil inlet communicated with the oil cavity is formed in the end part of the lower shell;
the main valve core is assembled in the oil cavity and slides and is matched with the side wall of the oil cavity in a sealing way, the oil cavity is divided into an upper oil cavity and a lower oil cavity by the main valve core, and the upper volume of the lower oil cavity is larger than the lower volume of the lower oil cavity;
the spring is arranged between the main valve core and the upper shell and used for providing resetting elasticity and keeping the main valve core to butt and block the rubber one-way valve core on the oil inlet;
the end part of the main valve core close to the rubber one-way valve core is provided with a conversion port, and the end part of the rubber one-way valve core is abutted against the conversion port to seal the conversion port.
As specific embodiments of the present invention, the following may be preferred: the lower shell and the oil separator are detachably connected or are of an integral structure.
As specific embodiments of the present invention, the following may be preferred: the lateral wall of main valve core is provided with the mounting groove, is equipped with the sealing washer in the mounting groove.
As specific embodiments of the present invention, the following may be preferred: the oil pump assembly comprises an oil tank and an installation shell with a sealing cover opening at the top of the oil tank, and a motor, a transmission assembly, a pump head and an oil conveying pipe are installed on the installation shell; the microcomputer control panel is connected in the motor and is used for the work of control motor, and the motor passes through drive assembly and connects the pump head and be used for carrying the fluid in the oil tank to defeated oil pipe, drive assembly includes driving shaft on the motor driven shaft on the pump head and connect the buffer spring between driving shaft and the driven shaft.
As specific embodiments of the present invention, the following may be preferred: the oil level detection assembly is mounted on the mounting shell and comprises a rotor which is rotatably connected to the mounting shell, a magnet and a rocker are fixed on the rotor, a floater is mounted at the other end of the rocker, a magnetic sensor used for sensing the magnet is further mounted on the mounting shell, and the magnetic sensor is electrically connected to a limit value of the control panel used for detecting the oil level.
As specific embodiments of the present invention, the following may be preferred: install pressure release backflow structure on the installation shell, pressure release backflow structure including be used for connecting defeated oil pipe the interface, with interface communicating oil drain passage and oil return passage, install in the pressure release subassembly of oil drain passage and oil return passage juncture, pressure release subassembly includes pressure adjusting bolt, pressure release spring and ball round pin or steel ball of threaded connection on the installation shell, and ball round pin or steel ball receive pressure release spring elasticity to be used for the shutoff or open the route between oil drain passage and the oil return passage between the two.
As specific embodiments of the present invention, the following may be preferred: the pressure detection assembly is a pressure detection valve and a pressure gauge which are arranged at the outlet of the oil discharge channel.
The technical effects of the invention are mainly reflected in the following aspects: the device realizes the controllable oil output of each oil pipe connected into the device through the combination of the control plate of the oil pump assembly and the quantitative pressurization valve. The oil pump assembly has the functions of first-time electrification oil filling and oil recharging. When the equipment is started for the first time, the control panel can realize sufficient oil injection due to the oil shortage of the lubricating part. The oil consumption or evaporation on the lubrication part can keep the excellent lubrication effect of the lubrication part by carrying out micro oil supply through the control plate. This scheme has that initial oiling volume can set up, and intermittent time can set up, and the continuous oil mass can set up the function, through the accurate transport lubrication point of level pressure forcing valve. The scheme has oil shortage alarm and pressure alarm, and the oil shortage in the oil tank is linked through the floater and triggers the oil shortage alarm. When the oil pump assembly is disconnected from the oil separator, the pressure detection valve outputs a signal to the control prompt to give an alarm. The oil pump assembly is conveyed in a start-stop mode, so that the quantitative pressurization valve operates for multiple times to achieve the required oil injection amount each time.
Drawings
FIG. 1 is a connection diagram of an overall operation structure in the embodiment;
FIG. 2 is a top view of an oil pump assembly of the embodiment;
FIG. 3 is a cross-sectional view taken along the line A-A in FIG. 2;
FIG. 4 is a cross-sectional view taken along line B-B of FIG. 3;
FIG. 5 is a cross-sectional structural view of the valve body assembly;
FIG. 6 is a structural reference view of another embodiment of the valve body assembly;
FIG. 7 is a schematic structural view of a third embodiment of a valve body assembly;
FIG. 8 is a schematic view of an embodiment of a metering valve configuration;
FIG. 9 is a schematic view of a second embodiment of a metered dose pressurizing valve configuration;
FIG. 10 is a schematic view of a third embodiment of a metered dose pressurizing valve configuration;
FIG. 11 is a schematic view of a fourth embodiment of a metered dose pressurizing valve configuration;
FIG. 12 is a schematic view of a fifth embodiment of a metered dose booster valve configuration;
fig. 13 is a schematic structural diagram of the sixth embodiment.
Reference numerals:
1000. an oil pump assembly; 2000. a quantitative pressurization valve; 3000. a first oil delivery pipe; 4000. a pressure sensing valve; 5000. a pressure gauge; 1300. a microcomputer control panel; 1900. a pressure relief backflow structure; 1910. an interface; 1920. an oil discharge passage; 1930. an oil return passage; 1940. a pressure relief assembly; 1941. a pressure adjusting bolt; 1942. a pressure relief spring; 1943. a ball pin or ball;
1100. an oil tank; 1200. mounting a shell; 1400. a motor; 1500. a transmission assembly; 1510. a drive shaft; 1520. a driven shaft; 1530. a buffer spring; 1540. a transmission rod; 1550. a guide shaft sleeve; 1560. a seal ring; 1600. a pump head; 1700. a second oil delivery pipe; 1810. a rotor; 1820. a magnet; 1830. a rocker; 1840. a float; 1850. a magnetic sensor;
2100. a valve body assembly; 2110. an upper shell; 2111. an oil outlet; 2112. a second spring groove; 2120. a lower case; 2121. an oil inlet; 2122. a first spring groove; 2221. a flared part; 2130. a main valve element; 2131. a switching port; 2132. mounting grooves; 2133. a seal ring; 2140. a spring; 2150. a rubber one-way valve core; 2151. a skirt portion; 2152. a cylinder; 2161. an upper oil chamber; 2162. a lower oil chamber; 2170. a channel; 2180. a thread structure; 2190. an oil separator; 2191. a shunt channel; 2192. and (7) a plug.
Detailed Description
The embodiments of the present invention will be described in detail below, examples of which are illustrated in the accompanying drawings, and the embodiments described below by referring to the drawings are exemplary and intended to explain the present invention so that the technical aspects of the present invention can be more easily understood and appreciated, and are not to be construed as limiting the present invention.
Example 1:
a lubricating oil supply system based on microcomputer intelligent control is disclosed, referring to fig. 1, and comprises an oil pump assembly 1000 and a quantitative pressurizing valve 2000, wherein an oil supply end of the oil pump assembly 1000 is connected with at least one quantitative pressurizing valve 2000 through a first oil pipeline 3000, the quantitative pressurizing valve 2000 is provided with at least one oil outlet end and provides quantitative oil to a lubricating position through the first oil pipeline 3000, the oil pump assembly 1000 intermittently works and is adjustable and controllable from time to time, and the quantitative pressurizing valve 2000 pressurizes quantitatively and controls the change output of the oil supply amount under the intermittent frequency control of the oil pump assembly 1000. The microcomputer control panel is connected with the oil pump assembly and is set with the following working modes: firstly, measuring an adjustable working mode; secondly, intermittently and constantly adjusting the working mode; and the sequence can be switched and adjusted arbitrarily in the above-mentioned working mode.
The metering adjustable working mode is that the oil quantity output by the system each time is set according to the actual requirement of a user, the precision of the oil quantity is realized by a quantitative pressurizing valve, and the precision of the oil quantity, namely the minimum unit of the oil supply quantity is smaller than that of the existing pressurizing valve. The oil filling amount is set to be M, the minimum oil supply amount is M, the oil filling times are M/M, more oil amount can be set at the starting stage in the actual working process, the oil supply amount is reduced at the later stage of the working process, and therefore the oil saving effect is achieved.
The intermittent and frequent adjustable working mode, the intermittent and frequent intermittent working time constant can be adjusted, namely: for duty cycle adjustment setting, it means that the time length of the working time of the driving motor in one working cycle time and the proportion of the whole working cycle are adjustable. For example: within 1 minute, the motor works for 20 seconds with a duty ratio of 1/3, and within 1 minute, the motor works for 30 seconds with a duty ratio of 1/2. Or the period length may be altered, e.g. the period is 1 hour.
In the duty cycle adjustment mode of operation described above, for example: the start-stop period is 1 minute, the working time is 10 seconds, the whole working period is 1 hour, and the whole working period works for 20 times according to the start-stop proportion within 1 hour. Therefore, 1 minute is the start and stop, and then 2 minutes is completely stopped, namely 10 seconds of operation, and the stop time is 2 minutes and 50 seconds. And in the same way, the working mode can be allocated according to the actual requirement through derivation.
The constant-pressure valve 2000 includes an oil separator 2190, a T-shaped branch passage 2191 is provided in the oil separator 2190, a plurality of oil separators 2190 are connected in series with each other through a first oil delivery pipe 3000, an end of the last oil separator 2190 is plugged by a plug 2192, and at least one valve body assembly 2100 is integrally provided or detachably assembled to the oil separator 2190.
The lubricating oil supply device has the advantages that a plurality of positions on one machine tool need to be lubricated, and the oil supply requirements of various lubricating positions on the machine tool can be met.
Referring to fig. 2, 3 and 4, the oil pump assembly 1000 includes an oil tank 1100, and a mounting case 1200 covering a top opening of the oil tank 1100. The mounting case 1200 is provided with a control plate 1300, a motor 1400, a transmission assembly 1500, a pump head 1600 and a second oil pipeline 1700. The control board 1300 is electrically connected to the motor 1400 for controlling the motor 1400 to operate, the motor 1400 is connected to the pump head 1600 through the transmission assembly 1500 for transmitting the oil in the oil tank 1100 to the second oil pipeline 1700, and the transmission assembly 1500 includes a driving shaft 1510 on the motor 1400, a driven shaft 1520 on the pump head 1600, and a buffer spring 1530 connected between the driving shaft 1510 and the driven shaft 1520. The driving shaft 1510 is a rotating shaft of the motor 1400, the driven shaft 1520 is a pump shaft, and the driving rod 1540 is arranged in the implementation process, so that the driving rod 1540 can be used for transmission and connection, the limitation of the transmission distance is overcome, long-distance transmission is realized, and oil liquid suction is performed when the pump head 1600 is positioned at the bottom of the oil tank 1100. In addition, a guide bush 1550 is provided at the connection of the transmission rod 1540 and a seal ring 1560 is fitted, so that transmission wear and rattle can be reduced.
In fig. 4, in order to achieve control and detection of the lubricating oil level. The mounting case 1200 is rotatably connected with a rotor 1810, the rotor 1810 is fixed with a magnet 1820 and a rocker 1830, the other end of the rocker 1830 is provided with a float 1840, the mounting case 1200 is also provided with a magnetic sensor 1850 for sensing the magnet, and the magnetic sensor 1850 is electrically connected to the control board 1300 for detecting the limit value of the oil level.
During operation, the liquid level is too low, and the liquid level is too high, can feed back to control panel 1300 through magnetic sensor 1850. The control board 1300 is a PCB circuit board, which implements control of the motor 1400 through a circuit module. In addition, the working mode of realizing intermittent start and stop of the motor 1400 can be realized by a timing intermittent control mode.
The installation shell 1200 is provided with a pressure relief backflow structure 1900, the pressure relief backflow structure 1900 comprises an interface 1910 for connecting the second oil delivery pipe 1700, an oil discharge channel 1920 and an oil return channel 1930 which are communicated with the interface 1910, and a pressure relief assembly 1940 installed at the junction of the oil discharge channel 1920 and the oil return channel 1930, the pressure relief assembly 1940 comprises a pressure adjusting bolt 1941, a pressure relief spring 1942 and a ball pin or ball 1943 which are in threaded connection with the installation shell 1200, the ball pin or ball 1943 is in a steel ball structure in the embodiment, and the ball pin or ball 1943 is elastically pressed by the pressure relief spring 1942 to close or open a passage between the oil discharge channel 1920 and the oil return channel 1930.
When the pressure relief backflow structure 1900 works, when the oil pressure is too high, the ball pin or the steel ball 1943 is opened, so that the oil flows back into the oil tank 1100 through the oil return passage 1930, and waste of the oil is not easily caused.
The outlet of the oil discharge passage 1920 is connected with a pressure detection valve 4000 and a pressure gauge 5000. When the output port of the oil pump assembly 1000 is disconnected from the oil separator 2190, the pressure detection valve 4000 outputs a signal to a control prompt alarm.
For the valve body assembly 2100, there are a variety of embodiments,
referring to fig. 5, an embodiment a of a valve body assembly 2100:
valve body assembly 2100 includes upper housing 2110, lower housing 2120, main spool 2130, spring 2140, and rubber check spool 2150; the upper shell 2110 and the lower shell 2120 are fixedly connected to form an oil chamber therebetween, an oil outlet 2111 communicating with the oil chamber is provided at an end of the upper shell 2110, and an oil inlet 2121 communicating with the oil chamber is provided at an end of the lower shell 2120. Main valve element 2130 is assembled in an oil cavity, slides and is matched with the side wall of the oil cavity in a sealing mode, the oil cavity is divided into an upper oil cavity 2161 and a lower oil cavity 2162 by the main valve element 2130, and the upper volume of the lower oil cavity 2162 is larger than the lower volume of the lower oil cavity 2161. A spring 2140 is mounted between main spool 2130 and upper housing 2110 for providing a return spring force and for retaining main spool 2130 against sealing rubber check spool 2150 against oil inlet 2121. The end of the main valve core 2130 close to the rubber one-way valve core 2150 is provided with a switching port 2131, and the end of the rubber one-way valve core 2150 is abutted against the switching port 2131 to close the switching port 2131. The side wall of main valve core 2130 is provided with mounting groove 2132, and sealing washer 2133 is assembled in mounting groove 2132.
The rubber one-way valve core 2150 comprises a truncated cone-shaped skirt portion 2151 and a cylinder 2152, wherein a ring groove is formed between the inner side wall of the skirt portion 2151 and the outer side wall of the main body, and the cross section of the ring groove is triangular. The rubber check valve body 2150 can be in one-way conduction under the action of oil pressure, namely, the oil pressure is conducted from bottom to top, and the oil pressure is sealed in the reverse direction.
The working principle is as follows: the rubber one-way valve core 2150 is slightly jacked up by the action of lubricating oil pressure from the oil inlet 2121, the pressure is greater than the sealing of the umbrella-shaped skirt portion 2151 at the upper edge of the rubber one-way valve core 2150, the rubber one-way valve core 2150 directly enters the lower oil cavity 2162, the acting force formed by the bottom surface of the main valve core 2130 and the bottom surface of the rubber one-way valve core 2150 is greater than the elastic force of the spring 2140 under the action of the lubricating oil pressure, the main valve core 2130 and the rubber one-way valve core 2150 are simultaneously jacked up, oil in the upper oil cavity 2161 is pushed out of the oil outlet 211. When the pressure of the oil inlet 2121 is lost, the main valve element 2130 is pushed downwards under the reaction force of the spring 2140, the rubber one-way valve element 2150 is forced to be separated from the main valve element 2130 due to the fact that the volume above the lower oil cavity 2162 is larger than the volume below the lower oil cavity 2162, and the oil in the lower oil cavity 2162 enters the upper oil cavity 2161 through the switching port 2131 until the main valve element 2130 is engaged with the rubber one-way valve element 2150 again.
Referring to fig. 6, embodiment b of the valve body assembly 2100: the difference from embodiment a is in the mounting manner and structure for the spring 2140 in the oil chamber. Also for the difference in the assembly of the threaded structures 2180 of the upper housing 2110 and the lower housing 2120.
Referring to fig. 7, embodiment c of the valve body assembly 2100: the difference from embodiment a is that the threaded structure 2180 is assembled differently.
Referring to fig. 8, 9 and 10, the detachable screw assembly structure between the valve body assembly 2100 and the oil separator 2190 is mainly embodied, and may be arranged side by side in a plurality, and the valve body assembly 2100 may be any combination of the above embodiments a, b and c.
Fig. 11 and 12, which mainly illustrate and embody that the lower shell 2120 and the oil separator 2190 may be integrally provided.
Example 6:
based on the above-mentioned connection structure, in the present embodiment, the quantitative pressurizing valve 2000 is directly connected to the lubrication site, the oil inlet end of the quantitative pressurizing valve 2000 is connected to the oil distributor 2190 through the oil pipeline, and the oil distributor 2190 is connected to the oil pump assembly 1000 through the oil pipeline, in the present embodiment, referring to the implementation structure shown in fig. 13, it can be seen that the lubricating oil is pushed by the quantitative pressurizing valve 2000 to directly reach the lubrication site, there is no oil pipeline between the quantitative pressurizing valve 2000 and the lubrication site, so that the failure rate can be reduced, and the reliability of the operation of the lubricating site can be improved when the oil pressure directly reaches the lubrication site. Further, since the oil line and the oil separator 2190 are provided between the oil pump assembly 1000 and the fixed-amount pressurizing valve 2000, the oil line may be damaged or leaked. In this scheme, owing to carried out institutional advancement to oil pump assembly 1000, cooperation pressure detection subassembly can detect the oil pressure and report to the police when defeated oil pipe is damaged and indicate, and the working process is safe and reliable more.
The above are only typical examples of the present invention, and besides, the present invention may have other embodiments, and all the technical solutions formed by equivalent substitutions or equivalent changes are within the scope of the present invention as claimed.

Claims (9)

1. A lubricating oil supply system based on microcomputer intelligent control is characterized by comprising a microcomputer control panel, an oil pump assembly, a pressure relief backflow structure, a quantitative pressurization valve, an oil level detection assembly and a pressure detection assembly,
the oil supply end of the oil pump assembly is connected with at least one quantitative pressurizing valve through an oil conveying pipe, the quantitative pressurizing valve pushes quantitative and adjustable oil liquid under the oil pressure provided by the oil pump assembly, and at least one oil outlet end synchronously adds lubricating oil in multiple positions through the oil conveying pipe,
the microcomputer control panel is connected with the oil pump assembly and is set to have the following working modes: firstly, measuring an adjustable working mode; secondly, intermittently and constantly adjusting the working mode; and randomly switching and adjusting the sequence in the working mode;
the pressure relief backflow structure is arranged between the oil outlet end of the oil pump assembly and the oil tank, and pressure relief and oil drainage are carried out in the oil tank when the oil pressure is greater than a limit value;
the oil level detection assembly is connected with the microcomputer control panel and used for transmitting an oil level detection signal and warning oil adding;
the pressure detection assembly is connected to the microcomputer control panel, and warns and is used for judging the fracture of the oil pipe when the pressure signal cannot be detected.
2. The intelligent control lubricating oil supply system based on the microcomputer as claimed in claim 1, wherein: the quantitative pressurizing valve comprises an oil separator, a T-shaped branch channel is arranged in the oil separator, the oil separators are mutually connected in series through an oil conveying pipe, the end part of the last oil separator is plugged through a plug, and at least one valve body assembly is integrally arranged or assembled in a detachable mode on the oil separator.
3. The intelligent control lubricating oil supply system based on the microcomputer as claimed in claim 2, wherein: the valve body assembly comprises an upper shell, a lower shell, a main valve core, a spring and a rubber one-way valve core; the upper shell and the lower shell are fixedly connected and an oil cavity is formed between the upper shell and the lower shell, an oil outlet communicated with the oil cavity is formed in the end part of the upper shell, and an oil inlet communicated with the oil cavity is formed in the end part of the lower shell;
the main valve core is assembled in the oil cavity and slides and is matched with the side wall of the oil cavity in a sealing way, the oil cavity is divided into an upper oil cavity and a lower oil cavity by the main valve core, and the upper volume of the lower oil cavity is larger than the lower volume of the lower oil cavity;
the spring is arranged between the main valve core and the upper shell and used for providing resetting elasticity and keeping the main valve core to butt and block the rubber one-way valve core on the oil inlet;
the end part of the main valve core close to the rubber one-way valve core is provided with a conversion port, and the end part of the rubber one-way valve core is abutted against the conversion port to seal the conversion port.
4. The intelligent control lubricating oil supply system based on the microcomputer as claimed in claim 3, wherein: the lower shell and the oil separator are detachably connected or are of an integral structure.
5. The intelligent control lubricating oil supply system based on the microcomputer as claimed in claim 3, wherein: the lateral wall of main valve core is provided with the mounting groove, is equipped with the sealing washer in the mounting groove.
6. The intelligent control lubricating oil supply system based on the microcomputer as claimed in claim 1, wherein: the oil pump assembly comprises an oil tank and an installation shell with a sealing cover opening at the top of the oil tank, and a motor, a transmission assembly, a pump head and an oil conveying pipe are installed on the installation shell; the microcomputer control panel is connected in the motor and is used for the work of control motor, and the motor passes through drive assembly and connects the pump head and be used for carrying the fluid in the oil tank to defeated oil pipe, drive assembly includes driving shaft on the motor driven shaft on the pump head and connect the buffer spring between driving shaft and the driven shaft.
7. The intelligent control lubricating oil supply system based on the microcomputer as claimed in claim 6, wherein: the oil level detection assembly is mounted on the mounting shell and comprises a rotor which is rotatably connected to the mounting shell, a magnet and a rocker are fixed on the rotor, a floater is mounted at the other end of the rocker, a magnetic sensor used for sensing the magnet is further mounted on the mounting shell, and the magnetic sensor is electrically connected to a limit value of the control panel used for detecting the oil level.
8. The intelligent control lubricating oil supply system based on the microcomputer as claimed in claim 6, wherein: install pressure release backflow structure on the installation shell, pressure release backflow structure including be used for connecting defeated oil pipe the interface, with interface communicating oil drain passage and oil return passage, install in the pressure release subassembly of oil drain passage and oil return passage juncture, pressure release subassembly includes pressure adjusting bolt, pressure release spring and ball round pin or steel ball of threaded connection on the installation shell, and ball round pin or steel ball receive pressure release spring elasticity to be used for the shutoff or open the route between oil drain passage and the oil return passage between the two.
9. The intelligent control lubricating oil supply system based on the microcomputer as claimed in claim 8, wherein: the pressure detection assembly is a pressure detection valve and a pressure gauge which are arranged at the outlet of the oil discharge channel.
CN202011460428.6A 2020-12-11 2020-12-11 Lubricating oil supply system based on microcomputer intelligent control Active CN112432045B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114110396A (en) * 2022-01-14 2022-03-01 南通北顺机械设备有限公司 Lubricating mechanism

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Publication number Priority date Publication date Assignee Title
CN202910653U (en) * 2012-11-13 2013-05-01 昆山盛鸿大业数控有限公司 Automatic lubrication system for machine tool
CN111692504A (en) * 2020-07-16 2020-09-22 宁波久源润滑设备制造有限公司 Valve block and pressure relief type quantitative lubricating device applying same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202910653U (en) * 2012-11-13 2013-05-01 昆山盛鸿大业数控有限公司 Automatic lubrication system for machine tool
CN111692504A (en) * 2020-07-16 2020-09-22 宁波久源润滑设备制造有限公司 Valve block and pressure relief type quantitative lubricating device applying same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114110396A (en) * 2022-01-14 2022-03-01 南通北顺机械设备有限公司 Lubricating mechanism
CN114110396B (en) * 2022-01-14 2023-01-24 南通北顺机械设备有限公司 Lubricating mechanism

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