CN112432045B - Lubricating oil supply system based on microcomputer intelligent control - Google Patents

Lubricating oil supply system based on microcomputer intelligent control Download PDF

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Publication number
CN112432045B
CN112432045B CN202011460428.6A CN202011460428A CN112432045B CN 112432045 B CN112432045 B CN 112432045B CN 202011460428 A CN202011460428 A CN 202011460428A CN 112432045 B CN112432045 B CN 112432045B
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oil
pressure
microcomputer
valve core
shell
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CN112432045A (en
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郑卫琴
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Yuhuan Jicheng Technology Co ltd
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Yuhuan Jicheng Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/38Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N27/00Proportioning devices
    • F16N27/02Gating equipment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N29/00Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
    • F16N29/04Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems enabling a warning to be given; enabling moving parts to be stopped

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

The invention discloses a lubricating oil supply system based on microcomputer intelligent control, which belongs to the technical field of lubricating oil supply and solves the problem of how to supply lubricating oil to mechanisms such as machine tool equipment, sewing equipment, automobile steam fittings, instruments and meters, mechanical kinematic pairs and the like which need lubrication in an oil-saving mode; the microcomputer control board is used for setting oil output and is adjustable and controllable at intervals; the pressure relief backflow structure is used for relieving pressure and discharging oil into the oil tank when the oil pressure is greater than the limit value; the oil level detection component is used for transmitting oil level detection signals and is used for warning oil adding and protecting the pump head, the pressure detection component can not detect the pressure signals and warn, oil pipe breakage can be judged, and the effects of oil saving and oil supply, adjustable and controllable oil supply and multipoint high-efficiency and reliable oil supply are achieved.

Description

Lubricating oil supply system based on microcomputer intelligent control
Technical Field
The invention relates to the technical field of lubricating oil supply, is suitable for application environments requiring adding lubricating oil in automobile steam fittings, sewing, textile industry, machine tools, instruments, kinematic pairs and the like, and particularly relates to a microcomputer intelligent control-based lubricating oil supply system.
Background
In general, automobile components of mechanical mechanisms such as auto-parts, sewing, textile industry, machine tools, instruments and meters, kinematic pairs, and the like are numerous, and structures such as guide rails, kinematic pairs, gear transmission, connecting rod transmission and the like are used for generating engagement and abrasion in the process of realizing power transmission by connecting transmission parts, and in the prior art, the abrasion degree is overcome or reduced by adopting a means of adding lubricating oil, so that the mechanical abrasion is prolonged, and the service life is prolonged.
The machine tool equipment works, after the lubricating oil is added, the lubricating oil can be volatilized and lost continuously along with the extension of time, and can not stay on the surface of the position where the mechanical part needs to be protected for a long time, and the existing solution mode is dependent on manual monitoring and excessive addition.
The manual monitoring mode causes labor burden and is not suitable for liberating labor force. Excessive addition of lubricating oil causes the increase of the waste oil amount of the lubricating oil, and the environmental pollution is easy to aggravate, and the waste of the lubricating oil liquid causes the increase of economic cost. The lubricating device has the advantages that a plurality of parts such as machine tool equipment, instruments and meters are lubricated, and if each position is independently supplied with oil, the oil supply equipment is huge in quantity, so that the lubricating device is inconvenient to install and use. The oil supply is carried out by adopting one device, and the oil supply is carried out through simple oil way distribution, so that the oil pressure and the oil quantity are not accurate, and the fact that the oil quantity and the oil pressure cannot be regulated by the existing oil conveying pipeline is needed to be described, so that when the oil pressure is caused to be from the main pipeline to the branch pipeline, the oil pressure is also larger in deviation due to different distances, and the current device requirement cannot be met.
It was found that the amount of oil needed is relatively large during the initial operation of the machine tool, and the amount of oil needed is reduced during the middle phase of operation, and the continuous addition of oil is not required when the machine is not in operation. The oil consumption of different equipment is also a great finding on the oil supply system.
Disclosure of Invention
Aiming at overcoming the defects of the prior art, the invention at least solves the technical problems in the related art to a certain extent, and provides a microcomputer intelligent control-based lubricating oil supply system so as to achieve the purposes of energy saving and oil supply, quantitative adjustable oil supply and intelligent work adjustable oil supply.
In order to solve the technical problems, the technical scheme of the invention is as follows: a lubricating oil supply system based on microcomputer intelligent control comprises a microcomputer control board, an oil pump assembly, a pressure relief backflow structure, a quantitative pressurizing valve, an oil level detection assembly and a pressure detection assembly,
the oil supply end of the oil pump assembly is connected with at least one quantitative pressurizing valve through an oil delivery pipe, the quantitative pressurizing valve is pushed by the oil pressure provided by the oil pump assembly to quantitatively regulate the oil, and the oil pump assembly is provided with at least one oil outlet end for synchronously adding lubricating oil at multiple positions through the oil delivery pipe,
the microcomputer control board is connected with the oil pump assembly and is provided with the following working modes: (1) a metering adjustable working mode; (2) intermittent constant adjustable working mode; and switching and adjusting the sequence at will in the working mode;
the pressure relief backflow structure is arranged between the oil outlet end of the oil pump assembly and the oil tank, and is used for relieving pressure and discharging oil into the oil tank when the oil pressure is greater than the limit value;
the oil level detection component is connected with the microcomputer control board and is used for transmitting an oil level detection signal and warning of oil addition;
the pressure detection component is connected with the microcomputer control board, warns when the pressure signal is not detected and is used for judging the breakage of the oil pipe.
The specific scheme of the invention can be preferably as follows: the quantitative pressurizing valve comprises an oil separator, wherein a T-shaped branching channel is arranged in the oil separator, a plurality of oil separators are connected in series through oil delivery pipes, the end part of the last oil separator is plugged through a plug, and at least one valve body component is integrally arranged on or disassembled and assembled on the oil separator.
The specific scheme of the invention can be preferably as follows: the valve body assembly comprises an upper shell, a lower shell, a main valve core, a spring and a rubber unidirectional valve core; the upper shell and the lower shell are fixedly connected and form an oil cavity in the middle of the upper shell and the lower shell, an oil outlet communicated with the oil cavity is arranged at the end part of the upper shell, and an oil inlet communicated with the oil cavity is arranged at the end part of the lower shell;
the main valve core is assembled in the oil cavity to move in a sliding manner and is in sealing fit with the side wall of the oil cavity, the main valve core divides the oil cavity into an upper oil cavity and a lower oil cavity, and the upper volume of the lower oil cavity is larger than the lower volume;
the spring is arranged between the main valve core and the upper shell and used for providing reset elastic force and keeping the main valve core to block the rubber one-way valve core on the oil inlet in a collision manner;
the end part of the main valve core, which is close to the rubber one-way valve core, is provided with a conversion opening, and the end part of the rubber one-way valve core is abutted against the conversion opening to seal the conversion opening.
The specific scheme of the invention can be preferably as follows: the lower shell is connected with the oil separator in a detachable mode or an integrated structure.
The specific scheme of the invention can be preferably as follows: the side wall of the main valve core is provided with a mounting groove, and a sealing ring is assembled in the mounting groove.
The specific scheme of the invention can be preferably as follows: the oil pump assembly comprises an oil tank and an installation shell, wherein the installation shell is covered on the top opening of the oil tank, and a motor, a transmission assembly, a pump head and an oil delivery pipe are installed on the installation shell; the microcomputer control board is connected to the motor and used for controlling the motor to work, the motor is connected with the pump head through the transmission assembly and used for conveying oil in the oil tank to the oil conveying pipe, and the transmission assembly comprises a driving shaft on the motor, a driven shaft on the pump head and a buffer spring connected between the driving shaft and the driven shaft.
The specific scheme of the invention can be preferably as follows: install the oil level detection subassembly on the installation shell, the oil level detection subassembly is fixed with magnet and rocker including rotating the rotor of connecting on the installation shell on the rotor, and the float is installed to the other end of rocker, still installs the magnetic sensor who is used for sensing magnet on the installation shell, and the magnetic sensor electricity is connected in the limit value that the control panel is used for detecting the oil level.
The specific scheme of the invention can be preferably as follows: the installation shell is provided with a pressure relief backflow structure, the pressure relief backflow structure comprises an interface for connecting an oil delivery pipe, an oil discharge channel and an oil return channel which are communicated with the interface, and a pressure relief assembly arranged at the junction of the oil discharge channel and the oil return channel, the pressure relief assembly comprises a pressure adjusting bolt, a pressure relief spring and a ball pin or a steel ball which are connected to the installation shell in a threaded manner, and the ball pin or the steel ball is used for plugging or opening a passage between the oil discharge channel and the oil return channel by the elasticity of the pressure relief spring.
The specific scheme of the invention can be preferably as follows: the pressure detection component is a pressure detection valve and a pressure gauge which are arranged at the outlet of the oil discharge channel.
The technical effects of the invention are mainly as follows: the device realizes that the oil output quantity of each oil pipe connected into the device is controllable through a control board of the oil pump assembly and a quantitative pressurizing valve. The oil pump assembly has the functions of first power-on oiling and oil continuous. When the equipment is started for the first time, the control panel can realize sufficient oil injection due to oil shortage at the lubrication part. The oil on the lubrication part is consumed or evaporated, and the lubrication part can maintain excellent lubrication effect by carrying out trace oil supply through the control plate. The scheme has the advantages that the oil filling quantity for the first time can be set, the intermittent time can be set, the oil continuous quantity can be set, and the lubricating point can be accurately conveyed through the constant pressure pressurization valve. The scheme has oil shortage alarm and pressure alarm, and when oil in the oil tank is lack, the oil shortage alarm is triggered by the linkage of the floater. When the circuit is broken between the output port of the oil pump assembly and the oil distributor, the pressure detection valve outputs a signal to the control prompt alarm. The oil pump assembly is conveyed in a start-stop mode, so that the quantitative pressurizing valve can be operated for a plurality of times, and the required oil injection quantity of each time is achieved.
Drawings
FIG. 1 is a diagram showing the overall operation structure of the embodiment;
FIG. 2 is a top view of an oil pump assembly according to an embodiment;
FIG. 3 is a cross-sectional view taken along the A-A plane in FIG. 2;
FIG. 4 is a cross-sectional view of the B-B plane in FIG. 3;
FIG. 5 is a structural cross-sectional view of the valve body assembly;
FIG. 6 is a structural reference diagram of another embodiment of a valve body assembly;
FIG. 7 is a schematic view of a third embodiment of a valve body assembly;
FIG. 8 is a schematic diagram of an embodiment of a metering pressurization valve configuration;
FIG. 9 is a schematic view of a second embodiment of a metered dose valve configuration;
FIG. 10 is a schematic view of a third embodiment of a metered dose valve configuration;
FIG. 11 is a schematic view of a fourth embodiment of a metered dose valve configuration;
FIG. 12 is a schematic view of a fifth embodiment of a metered dose valve configuration;
fig. 13 is a schematic structural view of a sixth embodiment.
Reference numerals:
1000. an oil pump assembly; 2000. a quantitative pressurization valve; 3000. a first oil delivery pipe; 4000. a pressure detection valve; 5000. a pressure gauge; 1300. a microcomputer control board; 1900. a pressure relief reflux structure; 1910. an interface; 1920. an oil discharge channel; 1930. an oil return passage; 1940. a pressure relief assembly; 1941. a pressure adjusting bolt; 1942. a pressure relief spring; 1943. ball pins or steel balls;
1100. an oil tank; 1200. a mounting shell; 1400. a motor; 1500. a transmission assembly; 1510. a driving shaft; 1520. a driven shaft; 1530. a buffer spring; 1540. a transmission rod; 1550. a guide sleeve; 1560. a seal ring; 1600. a pump head; 1700. the second oil delivery pipe; 1810. a rotor; 1820. a magnet; 1830. a rocker; 1840. a float; 1850. a magnetic sensor;
2100. a valve body assembly; 2110. an upper case; 2111. an oil outlet; 2112. a second spring groove; 2120. a lower case; 2121. an oil inlet; 2122. a first spring groove; 2221. a flared portion; 2130. a main spool; 2131. a switching port; 2132. a mounting groove; 2133. a seal ring; 2140. a spring; 2150. a rubber one-way valve core; 2151. a skirt portion; 2152. a column; 2161. an upper oil cavity; 2162. a lower oil cavity; 2170. a channel; 2180. a thread structure; 2190. an oil separator; 2191. a shunt channel; 2192. and (5) plugging.
Detailed Description
The following detailed description of embodiments of the invention, examples of which are illustrated in the accompanying drawings, and the embodiments described below by referring to the drawings are intended to be illustrative of the invention so that the technical solutions of the invention can be more easily understood and mastered and are not to be construed as limiting the invention.
Example 1:
the lubricating oil supply system based on intelligent control of a microcomputer is shown with reference to fig. 1, and comprises an oil pump assembly 1000 and a quantitative pressurization valve 2000, wherein an oil supply end of the oil pump assembly 1000 is connected with at least one quantitative pressurization valve 2000 through a first oil delivery pipe 3000, the quantitative pressurization valve 2000 is provided with at least one oil outlet end and provides quantitative oil to a lubricating position through the first oil delivery pipe 3000, the oil pump assembly 1000 intermittently works and is adjustable and controllable at intervals, and the quantitative pressurization valve 2000 quantitatively pressurizes and controls the change output of the oil filling amount by the intermittent frequency of the oil pump assembly 1000. The microcomputer control board is connected with the oil pump assembly and is provided with the following working modes: (1) a metering adjustable working mode; (2) intermittent constant adjustable working mode; and the sequence is switched and adjusted at will in the above-mentioned operation modes.
The metering adjustable working mode is that the oil quantity output by the system is set according to the actual needs of a user, the oil quantity precision is realized through a quantitative pressurizing valve, and the oil quantity precision, namely the minimum unit of oil supply, is smaller than that of the existing pressurizing valve. The oil filling amount is set to be M, the minimum oil supply amount is set to be M, the oil filling times are set to be M/M, more oil quantity setting can be performed at the starting stage of starting during actual working, and the oil supply quantity setting is reduced at the later working stage, so that the oil saving effect is achieved.
Intermittent operation is always adjustable, and intermittent operation is always time constant adjustable, namely: by duty cycle adjustment setting is meant that the ratio of the length of time the drive motor is on during one duty cycle time to the entire duty cycle is adjustable. For example: within 1 minute, the motor is operated for 20 seconds, the duty cycle is 1/3, and within 1 minute, the motor is operated for 30 seconds, and the duty cycle is 1/2. Or the period length may be altered, such as 1 hour.
In the duty cycle adjustment operation mode described above, for example: the start-stop period is 1 minute, the working time is 10 seconds, the whole working period is 1 hour, and the working is performed for 20 times according to the start-stop proportion within 1 hour. This can be converted into a start-stop for 1 minute, followed by a complete stop for 2 minutes, i.e. 10 seconds of operation, with a stop time of 2 minutes 50 seconds. Similarly, the deduction can be carried out according to the actual requirement to allocate the working mode.
The quantitative pressurization valve 2000 comprises an oil separator 2190, wherein a T-shaped branching channel 2191 is arranged in the oil separator 2190, a plurality of oil separators 2190 are mutually connected in series through a first oil conveying pipe 3000, the end part of the last oil separator 2190 is plugged through a plug 2192, and at least one valve body assembly 2100 is integrally arranged on or disassembled and assembled on the oil separator 2190.
The machine tool has a plurality of positions which are required to be added with lubrication, and the oil supply requirements of various lubrication positions on the machine tool can be met by adopting the device.
Referring to fig. 2, 3 and 4, the oil pump assembly 1000 includes an oil tank 1100, a mounting case 1200 that covers an opening at the top of the oil tank 1100. The mounting housing 1200 has mounted thereon a control board 1300, a motor 1400, a transmission assembly 1500, a pump head 1600, and a second oil delivery tube 1700. The control board 1300 is electrically connected to the motor 1400 for controlling the motor 1400 to operate, the motor 1400 is connected to the pump head 1600 through the transmission assembly 1500 for delivering the oil in the oil tank 1100 to the second oil delivery pipe 1700, and the transmission assembly 1500 includes a driving shaft 1510 on the motor 1400, a driven shaft 1520 on the pump head 1600, and a buffer spring 1530 connected between the driving shaft 1510 and the driven shaft 1520. The driving shaft 1510, namely the rotating shaft of the motor 1400, and the driven shaft 1520 is a pump shaft, and a transmission rod 1540 is arranged in the implementation process, so that the transmission rod 1540 can be used for transmission and connection, the limitation of transmission distance is overcome, long-distance transmission is realized, and oil suction is performed when the pump head 1600 is positioned at the bottom of the oil tank 1100. In addition, a guide sleeve 1550 is provided at the connection of the transmission rod 1540 and a sealing ring 1560 is fitted, so that transmission wear and shaking can be reduced.
In fig. 4, control and detection of the lubricating oil level is to be achieved. A rotor 1810 is rotatably connected to the mounting housing 1200, a magnet 1820 and a rocker 1830 are fixed to the rotor 1810, a float 1840 is mounted to the other end of the rocker 1830, a magnetic sensor 1850 for sensing the magnet is further mounted to the mounting housing 1200, and the magnetic sensor 1850 is electrically connected to the control board 1300 for detecting a limit value of the oil level.
In operation, the liquid level is too low and too high, and can be fed back to the control board 1300 via the magnetic sensor 1850. The control board 1300 is a PCB circuit board, which controls the motor 1400 through a circuit module. In addition, the intermittent start-stop operation mode of the motor 1400 can be realized by a mode of timing intermittent control.
The installation shell 1200 is provided with a pressure relief backflow structure 1900, the pressure relief backflow structure 1900 comprises an interface 1910 for connecting the second oil delivery pipe 1700, an oil discharge channel 1920 and an oil return channel 1930 communicated with the interface 1910, and a pressure relief assembly 1940 installed at the junction of the oil discharge channel 1920 and the oil return channel 1930, the pressure relief assembly 1940 comprises a pressure adjusting bolt 1941, a pressure relief spring 1942 and a ball pin or steel ball 1943 which are in threaded connection with the installation shell 1200, the ball pin or steel ball 1943 is in a steel ball structure in the embodiment, and the ball pin or steel ball 1943 is used for plugging or opening a passage between the oil discharge channel 1920 and the oil return channel 1930 by the elasticity of the pressure relief spring 1942.
When the pressure relief and backflow structure 1900 works, when the oil pressure is too high, the ball pin or the steel ball 1943 is opened to enable the oil to flow back into the oil tank 1100 through the oil return channel 1930, so that waste of the oil is not easy to be caused.
The outlet of the drain passage 1920 is connected to a pressure detection valve 4000 and a pressure gauge 5000. When the oil pump assembly 1000 is disconnected between the output port and the oil separator 2190, the pressure detection valve 4000 outputs a signal to a control prompt alarm.
For the valve body assembly 2100, there are various embodiments,
referring to fig. 5, one embodiment a of a valve body assembly 2100:
valve body assembly 2100 includes upper housing 2110, lower housing 2120, main spool 2130, spring 2140, and rubber check spool 2150; the upper and lower shells 2110 and 2120 are fixedly connected and form an oil cavity therebetween, an oil outlet 2111 communicating with the oil cavity is provided at an end of the upper shell 2110, and an oil inlet 2121 communicating with the oil cavity is provided at an end of the lower shell 2120. Main spool 2130 fits within the oil cavity in sliding motion and sealing engagement with the oil cavity sidewall, main spool 2130 dividing the oil cavity into an upper oil cavity 2161 and a lower oil cavity 2162, the upper volume of lower oil cavity 2162 being greater than the lower volume. Spring 2140 is mounted between main spool 2130 and upper housing 2110 for providing a return spring force and for maintaining main spool 2130 in interference with rubber check spool 2150 against oil inlet 2121. The end of the main valve spool 2130 near the rubber check valve spool 2150 is provided with a switching port 2131, and the end of the rubber check valve spool 2150 closes the switching port 2131 when abutting against the switching port 2131. The side wall of main valve element 2130 is provided with a mounting groove 2132, and mounting groove 2132 is fitted with a sealing ring 2133.
The rubber check valve 2150 includes a truncated cone-shaped skirt portion 2151 and a cylindrical body 2152, with a groove formed between the inner sidewall of the skirt portion 2151 and the outer sidewall of the body, the groove having a triangular cross section. With this structure, the rubber check valve 2150 can be turned on in one direction by the hydraulic pressure, that is, the hydraulic pressure is turned on from bottom to top, and the hydraulic pressure is sealed in the opposite direction.
Working principle: the oil inlet 2121 is slightly jacked up by the rubber check valve spool 2150 under the action of lubricating oil pressure, and the oil in the upper oil cavity 2161 is pushed out of the oil outlet 2111 and the lower oil cavity 2162 is filled with oil because the pressure is greater than the sealing of the umbrella-shaped skirt edge 2151 at the upper edge of the rubber check valve spool 2150 and the acting force formed by the bottom surface of the main valve spool 2130 and the bottom surface of the rubber check valve spool 2150 under the action of lubricating oil pressure is greater than the elastic force of the spring 2140, so that the main valve spool 2130 and the rubber check valve spool 2150 are jacked up at the same time. When oil inlet 2121 loses pressure, main spool 2130 is pushed downward by the reaction force of spring 2140, forcing rubber check valve spool 2150 out of main spool 2130 due to the greater volume above lower oil chamber 2162 than below, and the oil in lower oil chamber 2162 enters upper oil chamber 2161 through transition port 2131 until main spool 2130 again engages rubber check valve spool 2150.
Referring to fig. 6, embodiment b of valve body assembly 2100: the difference from embodiment a is the mounting manner and structure of the spring 2140 in the oil chamber. And also for the threaded structures 2180 of the upper and lower shells 2110, 2120.
Referring to fig. 7, embodiment c of valve body assembly 2100: the difference from embodiment a is that the threaded structure 2180 is assembled differently.
Referring to fig. 8, 9 and 10, the removable threaded fitting between the valve body assembly 2100 and the oil separator 2190 is embodied primarily and may be provided in a plurality of side-by-side configurations, and the valve body assembly 2100 may be any combination of embodiments a, b, c described above.
Fig. 11 and 12 mainly illustrate and show that the lower housing 2120 and the oil separator 2190 may be integrally provided.
Example 6:
based on the above-mentioned connection structure, this embodiment adopts and directly connects the quantitative pressurization valve 2000 in the lubrication position, and the oil inlet end of the quantitative pressurization valve 2000 is connected with the oil separator 2190 through the oil delivery pipe, and the oil separator 2190 is connected with an oil pump assembly 1000 through the oil delivery pipe, in this embodiment, refer to the implementation structure shown in fig. 13, therefore, it can be seen that the lubricating oil is directly pushed by the quantitative pressurization valve 2000 to reach the lubrication point, and there is no oil delivery pipe between the quantitative pressurization valve 2000 and the lubrication point, so that the failure rate can be reduced, and the oil pressure directly reaches the lubrication point to improve the reliability of the operation thereof. In addition, since the oil pipe and the oil separator 2190 are present between the oil pump assembly 1000 and the constant pressure valve 2000, there is a risk of breakage and leakage of the oil pipe. In this scheme, because carry out institutional advancement to oil pump assembly 1000, cooperation pressure detection subassembly can detect the oil pressure and report to the police when defeated oil pipe is damaged and indicate, and the course of working is safe and reliable more.
Of course, the above is only a typical example of the invention, and other embodiments of the invention are also possible, and all technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of the invention claimed.

Claims (7)

1. A lubricating oil supply system based on microcomputer intelligent control is characterized by comprising a microcomputer control board, an oil pump component, a pressure relief backflow structure, a quantitative pressurization valve, an oil level detection component and a pressure detection component,
the oil supply end of the oil pump assembly is connected with at least one quantitative pressurizing valve through an oil delivery pipe, the quantitative pressurizing valve is pushed by the oil pressure provided by the oil pump assembly to quantitatively regulate the oil, and the oil pump assembly is provided with at least one oil outlet end for synchronously adding lubricating oil at multiple positions through the oil delivery pipe,
the microcomputer control board is connected with the oil pump assembly and is provided with the following working modes: (1) a metering adjustable working mode; (2) intermittent constant adjustable working mode; and switching and adjusting the sequence at will in the working mode;
the pressure relief backflow structure is arranged between the oil outlet end of the oil pump assembly and the oil tank, and is used for relieving pressure and discharging oil into the oil tank when the oil pressure is greater than the limit value;
the oil level detection component is connected with the microcomputer control board and is used for transmitting an oil level detection signal and warning of oil addition;
the pressure detection component is connected with the microcomputer control board, warns when a pressure signal is not detected and is used for judging the breakage of the oil pipe; the quantitative pressurizing valve comprises oil separators, wherein a T-shaped branching channel is arranged in each oil separator, a plurality of oil separators are connected in series through oil delivery pipes, the end part of the last oil separator is plugged through a plug, and at least one valve body component is integrally arranged on or disassembled and assembled on the oil separator; the valve body assembly comprises an upper shell, a lower shell, a main valve core, a spring and a rubber unidirectional valve core; the upper shell and the lower shell are fixedly connected and form an oil cavity in the middle of the upper shell and the lower shell, an oil outlet communicated with the oil cavity is arranged at the end part of the upper shell, and an oil inlet communicated with the oil cavity is arranged at the end part of the lower shell;
the main valve core is assembled in the oil cavity to move in a sliding manner and is in sealing fit with the side wall of the oil cavity, the main valve core divides the oil cavity into an upper oil cavity and a lower oil cavity, and the upper volume of the lower oil cavity is larger than the lower volume;
the spring is arranged between the main valve core and the upper shell and used for providing reset elastic force and keeping the main valve core to block the rubber one-way valve core on the oil inlet in a collision manner;
the end part of the main valve core, which is close to the rubber one-way valve core, is provided with a conversion opening, and the end part of the rubber one-way valve core is abutted against the conversion opening to seal the conversion opening.
2. A microcomputer-based intelligent control lubrication oil supply system as set forth in claim 1, wherein: the lower shell is connected with the oil separator in a detachable mode or an integrated structure.
3. A microcomputer-based intelligent control lubrication oil supply system as set forth in claim 1, wherein: the side wall of the main valve core is provided with a mounting groove, and a sealing ring is assembled in the mounting groove.
4. A microcomputer-based intelligent control lubrication oil supply system as set forth in claim 1, wherein: the oil pump assembly comprises an oil tank and an installation shell, wherein the installation shell is covered on the top opening of the oil tank, and a motor, a transmission assembly, a pump head and an oil delivery pipe are installed on the installation shell; the microcomputer control board is connected to the motor and used for controlling the motor to work, the motor is connected with the pump head through the transmission assembly and used for conveying oil in the oil tank to the oil conveying pipe, and the transmission assembly comprises a driving shaft on the motor, a driven shaft on the pump head and a buffer spring connected between the driving shaft and the driven shaft.
5. A microcomputer-based intelligent control lubrication oil supply system as set forth in claim 4, wherein: install the oil level detection subassembly on the installation shell, the oil level detection subassembly is fixed with magnet and rocker including rotating the rotor of connecting on the installation shell on the rotor, and the float is installed to the other end of rocker, still installs the magnetic sensor who is used for sensing magnet on the installation shell, and the magnetic sensor electricity is connected in the limit value that the control panel is used for detecting the oil level.
6. A microcomputer-based intelligent control lubrication oil supply system as set forth in claim 4, wherein: the installation shell is provided with a pressure relief backflow structure, the pressure relief backflow structure comprises an interface for connecting an oil delivery pipe, an oil discharge channel and an oil return channel which are communicated with the interface, and a pressure relief assembly arranged at the junction of the oil discharge channel and the oil return channel, the pressure relief assembly comprises a pressure adjusting bolt, a pressure relief spring and a ball pin or a steel ball which are connected to the installation shell in a threaded manner, and the ball pin or the steel ball is used for plugging or opening a passage between the oil discharge channel and the oil return channel by the elasticity of the pressure relief spring.
7. A microcomputer-based intelligent control lubrication oil supply system according to claim 6, wherein: the pressure detection component is a pressure detection valve and a pressure gauge which are arranged at the outlet of the oil discharge channel.
CN202011460428.6A 2020-12-11 2020-12-11 Lubricating oil supply system based on microcomputer intelligent control Active CN112432045B (en)

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Publication number Priority date Publication date Assignee Title
CN202910653U (en) * 2012-11-13 2013-05-01 昆山盛鸿大业数控有限公司 Automatic lubrication system for machine tool
CN111692504A (en) * 2020-07-16 2020-09-22 宁波久源润滑设备制造有限公司 Valve block and pressure relief type quantitative lubricating device applying same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202910653U (en) * 2012-11-13 2013-05-01 昆山盛鸿大业数控有限公司 Automatic lubrication system for machine tool
CN111692504A (en) * 2020-07-16 2020-09-22 宁波久源润滑设备制造有限公司 Valve block and pressure relief type quantitative lubricating device applying same

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