CN112430723A - Working method of circulating air cooling equipment suitable for wind power flange - Google Patents
Working method of circulating air cooling equipment suitable for wind power flange Download PDFInfo
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- CN112430723A CN112430723A CN202010958674.8A CN202010958674A CN112430723A CN 112430723 A CN112430723 A CN 112430723A CN 202010958674 A CN202010958674 A CN 202010958674A CN 112430723 A CN112430723 A CN 112430723A
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- wind power
- temperature
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
- C21D11/005—Process control or regulation for heat treatments for cooling
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
Abstract
The invention relates to the field of flange cooling, in particular to a working method of circulating air cooling equipment suitable for a wind power flange, which comprises a horizontal moving mechanism, a lifting cover tight mechanism, a wind power rotating seat, an air guide channel, a trisection pipe, an insulation can, a cooling box, the wind power flange, three heat absorption mechanisms, a stirring mechanism, a transmission mechanism, an elastic gate and a cooling fan, wherein the working method of the circulating air cooling equipment suitable for the wind power flange replaces a method for carrying the wind power flange by a lifting appliance through a worker through the combination of the horizontal moving mechanism and the lifting cover tight mechanism, greatly reduces the risk of scalding the worker, ensures the slow reduction of the temperature in the cooling box through a hot air circulating channel, avoids the rapid reduction of the temperature, influences the grain refining effect in the wind power flange, improves the utilization rate of resources, detects the local surface temperature as the whole surface temperature, does not need a power source, the manufacturing cost of the equipment is saved, and the hot air generated during cooling is prevented from being discharged outdoors.
Description
Technical Field
The invention relates to the field of flange cooling, in particular to a working method of circulating air cooling equipment suitable for a wind power flange.
Background
Annealing is a metal heat treatment process, which refers to slowly heating metal to a certain temperature, keeping for a sufficient time, and then cooling at a proper speed in order to reduce hardness and improve machinability; the residual stress is eliminated, the size is stabilized, and the deformation and crack tendency is reduced; refining grains, adjusting the structure and eliminating the structure defects.
Chinese patent application No.: CN 201420087127.7; the utility model discloses a flange lifting hook that uses in the thermal treatment process, the utility model discloses when lifting by crane the wind-powered electricity generation ring flange in following the thermal treatment equipment annealing well, in the operator need not getting into annealing well equipment, realized making it and the wind-powered electricity generation ring flange of putting in the thermal treatment equipment annealing well diameter for 6-8 meters hoist and mount hookup or put when unloading all convenient operation, technical effect reliable in utilization.
The scheme discloses a lifting appliance used during wind power flange annealing, the lifting appliance is also used when a wind power flange enters an annealing well, but the lifting appliance is unstable, so that the wind power flange can slide when taken out, and workers can be scalded;
and when the wind power flange cools down the temperature that adapts to, self a large amount of heats that produce will distribute automatically, and the heat that distributes can't do benefit to once more, has caused the waste of resource, and the hot-air that produces when cooling discharges outdoors, causes outdoor high temperature for the workman is too hot enough to reduce workman's work efficiency.
Disclosure of Invention
The invention aims to provide a working method of circulating air cooling equipment suitable for a wind power flange.
In order to achieve the purpose, the invention adopts the following technical scheme:
the circulating air cooling equipment comprises a horizontal moving mechanism, a lifting cover tight mechanism, a wind power rotating seat, an air guide channel, a trisection pipe, an insulation can, a cooling box, a wind power flange, three heat absorbing mechanisms, a stirring mechanism, a transmission mechanism, an elastic gate and a cooling fan, wherein the cooling box is positioned on the right side of the insulation can, the horizontal moving mechanism stretches across the insulation can and the cooling box, the horizontal moving mechanism is fixedly installed on the ground, the lifting cover tight mechanism for covering the box body is fixedly installed on the horizontal moving mechanism, the wind power rotating seat can be rotatably installed at the bottom of the lifting cover tight mechanism, the wind power flange is installed on the wind power rotating seat, the wind power rotating seat is detachably connected with the lifting cover tight mechanism, an air inlet pipe and an air outlet pipe which are communicated with the interior of the box body are arranged on the cooling box, the air outlet pipe of the, the air inlet pipe of the cooling box is fixedly connected with the air outlet of the air guide channel, the three branch pipes comprise a transfer box and three communicating pipes, the transfer box is of a four-side opening structure, one side of the transfer box is connected with the air outlet of the cooling box, one sides of the three communicating pipes are all connected with the other three sides of the cooling box, the other sides of the three communicating pipes are fixedly connected with one sides of three heat absorbing mechanisms, the other sides of the three heat absorbing mechanisms are fixedly connected with the air inlet of the air guide channel, the top of each heat absorbing mechanism is fixedly provided with a water tank, the three stirring mechanisms are respectively and fixedly arranged in the three water tanks, the three transmission mechanisms are respectively and fixedly connected with the three stirring mechanisms in a transmission manner, the three stirring mechanisms are respectively and fixedly arranged in the three communicating pipes, three cooling fans for exhausting air in the three heat absorbing mechanisms are fixedly arranged in the air, each elastic gate is located between the heat absorption mechanism and the heat dissipation fan, the elastic gates are fixedly installed on the air guide channel, the elastic gates are in transmission connection with the heat dissipation fan, and a temperature sensor is arranged in each water tank and is fixedly installed on the temperature sensor through a sensor support.
Further, horizontal migration mechanism includes the support frame, the mounting panel, the connecting plate, the propelling movement cylinder, two slide rails, curb plate and four slides, the support frame spanes insulation can and cooler bin, two slide rail fixed mounting are on the support frame, per two slides can gliding installation on a slide rail, and per two slides all with curb plate fixed connection, the mounting panel is located between two curb plates, and mounting panel and two curb plate fixed connection, the tight mechanism fixed mounting of lift lid is on the mounting panel, propelling movement cylinder fixed mounting is on the support frame, and the output and the connecting plate fixed connection of propelling movement cylinder, connecting plate fixed mounting is on the mounting panel.
Further, the tight mechanism of lift lid is including promoting cylinder, case lid, four guide pillars and linear bearing, promotes cylinder fixed mounting on the mounting panel, and promotes the output of cylinder and the top fixed connection of case lid, and four linear bearing fixed mounting are on the mounting panel, and four guide pillars can be gliding installs on four linear bearing, and the bottom of every guide pillar and the top fixed connection of case lid, and the seat can be rotated to wind-force and install on the case lid.
Further, the seat is rotated to wind-force includes first pivot, rotate the fan, the holding ring, circular backup pad, fixed axle and conflict nut, the top center of case lid is passed at the top of first pivot, and set up the external screw thread with conflict nut meshing on the top outer fringe of first pivot, the bottom of conflict nut is provided with the arc of contradicting with the case lid top and supports the board, and the fixed workman pivoted of being convenient for that is provided with in the outer fringe of conflict nut supports the post, the bottom of first pivot and the top fixed connection of circular backup pad, holding ring fixed mounting is at the top of circular backup pad, the wind-powered electricity generation flange cover is established on the outer fringe of holding ring, wind-powered electricity generation flange and first pivot coaxial line, the top of fixed axle and the bottom fixed connection of circular backup pad, it installs.
Further, every heat absorption mechanism all includes square pipe and a plurality of heat-conducting plate, and a plurality of heat-conducting plate fixed mounting is intraductal in the side, and the one end of square pipe and the one end fixed connection of communicating pipe, and the other end of square pipe and the air inlet fixed connection that the wind-guiding said, seted up a plurality of on the heat-conducting plate and crossed the gas pocket, water tank fixed mounting is at the top of a plurality of heat-conducting plate.
Further, every rabbling mechanism all includes stirring rake, third pivot, locating plate and positioning seat, and locating plate fixed mounting is on the inner wall of water tank, and the third pivot can the pivoted install on the locating plate, and positioning seat fixed mounting is in the inboard bottom of water tank, and the bottom of third pivot is inserted and is established in the positioning seat, and stirring rake fixed mounting is in the third pivot, and the top and the drive mechanism transmission of third pivot are connected.
Further, every drive mechanism all includes the aviation baffle, the transmission fan, the second pivot, first band pulley, the second band pulley and support the swivel mount, second band pulley fixed mounting is at the top of third pivot, first band pulley fixed mounting is at the top of second pivot, the second pivot can the pivoted install on supporting the swivel mount, the transmission fan is located the intercommunication pipe, transmission fan fixed mounting is in the second pivot, an aviation baffle fixed mounting for the wind-guiding is in the intercommunication pipe, second band pulley fixed mounting is at the top outer fringe of third pivot, and be connected through belt transmission between second band pulley and the first band pulley.
Furthermore, the air guide channel comprises a second air guide pipe and a first air guide pipe, three air-saving pipes are arranged on the first air guide pipe, the three air-saving pipes are communicated with the inside of the first air guide pipe, one ends of the three air-saving pipes are fixedly connected with one ends of three square pipes respectively, an air outlet of the first air guide pipe is connected with an air inlet of the second air guide pipe, an air outlet of the second air guide pipe is fixedly connected with an air inlet of the cooling box, and three elastic gates are fixedly installed in the three air-saving pipes respectively.
Further, every elastic gate all includes that two are the elastic arm of mutual symmetry, every elastic arm all includes the flashboard, the extension spring, extension board and limiting plate, extension board fixed mounting is on the inner wall of festival tuber pipe, and the flashboard is located one side that the extension board is close to radiator fan, the flashboard can the pivoted install in the festival tuber pipe, limiting plate fixed mounting is in one side that the extension board is close to the flashboard, the one end and the flashboard contact of limiting plate, the one end fixed mounting of extension spring is on the flashboard, the other end fixed mounting of extension spring is on the extension board.
The method for the circulating air cooling equipment suitable for the wind power flange is characterized by comprising the following steps of:
the method comprises the following steps: moving a wind power flange;
when the wind power flange in the insulation box is insulated for a certain time, the controller controls the lifting cover fastening mechanism to start working, so that the lifting cylinder pulls the box cover upwards, the box cover drives the guide post to slide upwards along the linear bearing, when the wind power flange moves to the top, the wind power rotating seat is completely drawn out of the insulation box, the controller controls the pushing cylinder to start working, the output end of the pushing cylinder pushes the connecting plate to start moving, so that the connecting plate drives the mounting plate to move along the length direction of the slide rail, and simultaneously drives the lifting cover fastening mechanism to move, so that the wind power rotating seat on the lifting cover fastening mechanism is positioned right above the cooling box, the controller controls the lifting cylinder to move the box cover downwards, so that the box cover is arranged on the cooling box, the wind power rotating seat is arranged in the cooling box, and the controller controls the lifting cover fastening mechanism and the horizontal moving mechanism to move, the wind power flange is prevented from being carried by workers, and the risk of scalding the workers is reduced;
step two: opening an air duct;
the three radiating fans are started through the controller, after the radiating fans are started, the two flashboards are sucked due to the suction force of the radiating fans along the air saving pipe, so that the two flashboards pull the tension spring, a gap is formed between the two flashboards, hot air can penetrate through the gap, and then the opening of the air channel is completed;
step three: blowing hot air;
due to the suction of the cooling fan, the heat dissipated from the wind power flange enters the transfer box from the cooling box, then enters the three second air guide pipes from the transfer box, enters the heat absorption mechanism along the second air guide pipes, and returns to the cooling box through the first air guide pipes and the second air guide pipes, and the temperature in the cooling box is ensured to be slowly reduced through the hot air circulation channel, so that the rapid temperature reduction is avoided, and the grain refining effect in the wind power flange is influenced;
step four: stirring water in the water tank;
when hot air passes through the communicating pipe, the hot air passes through the air deflector and then drives the transmission fan to rotate, so that the transmission fan drives the second rotating shaft to rotate, the second rotating shaft drives the first belt pulley to rotate, the first belt pulley drives the second belt pulley to rotate through a belt, the second belt pulley drives the third rotating shaft to rotate, the third rotating shaft drives the stirring paddle to stir water in the water tank, the water temperature in the water tank is in a temperature equalizing state, the water temperature sensed by the temperature sensor in the water tank is ensured to be the whole water temperature rather than the local water temperature, and the water temperature is driven by wind power, so that the investment of electric power resources is saved, and the utilization rate of resources is improved;
step five: rotating and cooling the wind power flange;
when the wind power rotating seat moves into the cooling box, the wind power flange is cooled by wind blown from the air inlet pipe of the cooling box, and the wind power blowing rotating fan rotates due to the blowing of wind power, so that the circular supporting plate is driven to rotate, the circular supporting plate drives the wind power flange to synchronously rotate, and the wind power flange is uniformly cooled due to the rotation of the wind power flange, so that the surface of the wind power flange can be cooled more uniformly, and the detected local surface temperature is the integral surface temperature when the temperature of the surface of the wind power flange is detected;
step six: when the water level reaches, the air duct is closed;
when the temperature sensor senses that the water level in the water tank reaches a preset temperature, the temperature sensor transmits a signal to the controller, the controller controls the corresponding cooling fan to stop working, no suction force exists on the corresponding elastic gate due to the stop working of the cooling fan, the gate plate is pressed against the limiting plate again due to the tension force of the tension spring, when the water temperature in the water tank drops to the preset value, the temperature sensor transmits the signal to the controller, the controller controls the corresponding cooling fan to be opened again, the water level in the water tank is guaranteed to be within a certain range, workers are prevented from being scalded due to overhigh water temperature in the water tank, the elastic gate is automatically opened and closed through wind power, an electromagnetic valve is replaced, the manufacturing cost of equipment is saved, accurate synchronous control is achieved, and the influence caused by equipment control errors is avoided;
step seven: detecting and taking away the temperature of the wind power flange;
when a certain time passes, the temperature detection equipment in the cooling box detects the temperature of the wind power flange, a worker can drive the wind power rotating seat to move upwards through the controller to control the lifting cover fastening mechanism, then the temperature of the worker on the wind power flange is detected, after the certain temperature is reached, the conflict nut is unscrewed from the first rotating shaft through the worker, the worker controls the box cover to be upwards drawn away through the controller, and the wind power flange is taken away through other equipment.
The invention has the beneficial effects that:
1. through the combination of the horizontal moving mechanism and the lifting cover fastening mechanism, a method that workers carry the wind power flange through a lifting appliance is replaced, and the risk that the workers are scalded is greatly reduced.
2. Through the hot air circulation channel, the temperature in the cooling box is ensured to be slowly reduced, and the influence on the grain refining effect in the wind power flange caused by the rapid temperature reduction is avoided.
3. Through the combination of drive mechanism and rabbling mechanism, three beneficial effect has been played, one of them, through the stirring to the water tank water-logging, guaranteed that the temperature of water in the water tank that temperature sensor sensed is whole temperature, and not local temperature, its two, drive through wind-force, practiced thrift the input of electric power resource, improved the utilization ratio of resource, and its three, when the temperature reaches certain temperature, corresponding radiator fan stop work, the stirring rake will stall, realize automated control.
4. The effect of seat is rotated through wind-force for the surface of wind-powered electricity generation flange can be refrigerated more even, avoids carrying out the temperature to wind-powered electricity generation flange surface and detects time measuring, and the local surface temperature that detects is whole surface temperature, and does not need the power supply, has practiced thrift the cost of manufacture of equipment.
5. Through radiator fan and temperature sensor's combination, guaranteed the water level in the water tank at certain within range, avoided the interior high hot workman of scalding of water temperature of water tank, and the elasticity gate opens and closes through the automation of wind-force, has replaced solenoid valve, has practiced thrift the cost of manufacture of equipment, and has realized accurate synchro control, has avoided the influence that equipment control error produced.
6. The heat of the wind power flange is absorbed through the heat absorption mechanism to heat water in the water tank, so that the utilization rate of resources is improved, and hot air generated during cooling is prevented from being discharged outdoors.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a partial perspective view of the first embodiment of the present invention;
FIG. 3 is a partial perspective view of the second embodiment of the present invention;
FIG. 4 is a schematic perspective view of the horizontal moving mechanism;
FIG. 5 is a schematic perspective view of the elevating tightening mechanism;
FIG. 6 is a first schematic perspective view of the wind-driven rotating base;
FIG. 7 is a schematic perspective view of a second wind-driven rotating base;
FIG. 8 is a perspective view of the heat absorbing mechanism;
FIG. 9 is a schematic perspective view of the driving mechanism and the stirring mechanism of the present invention;
FIG. 10 is a perspective view of the air duct;
FIG. 11 is a perspective view of the damper;
in the figure:
1. a horizontal movement mechanism; 1a, a support frame; 1b, a slide rail; 1c, a slide; 1d, mounting a plate; 1e, side plates; 1f, connecting plates; 1h, pushing a cylinder;
2. a lifting cover tight mechanism; 2a, a guide post; 2b, a linear bearing; 2c, a box cover; 2d, lifting the air cylinder;
3. a wind power rotating base; 3a, a first rotating shaft; 3b, rotating the fan; 3c, a positioning ring; 3d, a circular support plate; 3e, fixing the shaft; 3f, abutting against a nut;
4. a heat absorbing mechanism; 4a, a water tank; 4b, square tubes; 4c, a heat conducting plate; 4e, a temperature sensor;
5. a stirring mechanism; 5a, a stirring paddle; 5b, a third rotating shaft; 5c, positioning plates; 5d, positioning seats;
6. a transmission mechanism; 6a, an air deflector; 6b, a transmission fan; 6c, a second rotating shaft; 6d, a first pulley; 6e, a second pulley; 6f, supporting the rotary seat;
7. an elastic gate; 7a, a gate plate; 7b, a tension spring; 7c, an extension plate; 7d, limiting plates;
8. an air guide duct; 8a, a first air guide pipe; 8a1, air-saving pipe; 8b, a second air guide pipe;
9. dividing the tube into three parts; 9a, a transfer box; 9b, a communicating pipe;
10. a heat preservation box;
11. a cooling tank;
12. a wind power flange;
13. a heat dissipation fan.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 11, a circulating air cooling device suitable for a wind power flange comprises a horizontal moving mechanism 1, a lifting cover tight mechanism 2, a wind power rotating base 3, an air guide channel 8, a trisection pipe 9, an insulation can 10, a cooling box 11, a wind power flange 12, three heat absorption mechanisms 4, a stirring mechanism 5, a transmission mechanism 6, an elastic gate 7 and a cooling fan 13, wherein the cooling box 11 is positioned on the right side of the insulation can 10, the horizontal moving mechanism 1 spans across the insulation can 10 and the cooling box 11, the horizontal moving mechanism 1 is fixedly arranged on the ground, the lifting cover tight mechanism 2 for covering a box body is fixedly arranged on the horizontal moving mechanism 1, the wind power rotating base 3 is rotatably arranged at the bottom of the lifting cover tight mechanism 2, the wind power flange 12 is arranged on the wind power rotating base 3, the wind power rotating base 3 is detachably connected with the lifting cover tight mechanism 2, an air inlet pipe and an air outlet pipe communicated with the interior of, an air outlet pipe of the heat preservation box 10 is fixedly connected with an air inlet of a three-branch pipe 9, an air inlet pipe of a cooling box 11 is fixedly connected with an air outlet of an air guide channel 8, the three-branch pipe 9 comprises a transfer box 9a and three communicating pipes 9b, the transfer box 9a is of a four-side opening structure, one side of the transfer box 9a is connected with the air outlet of the cooling box 11, one side of each of the three communicating pipes 9b is connected with the other three sides of the cooling box 11, the other side of each of the three communicating pipes 9b is fixedly connected with one side of each of three heat absorption mechanisms 4, the other side of each of the three heat absorption mechanisms 4 is fixedly connected with the air inlet of the air guide channel 8, the top of each heat absorption mechanism 4 is fixedly provided with a water tank 4a, the three stirring mechanisms 5 are respectively and fixedly installed in the three water tanks 4a, the three transmission mechanisms 6 are, three radiator fans 13 for exhausting air in the three heat absorption mechanisms 4 are fixedly installed in the air guide channel 8, three elastic gates 7 are in one-to-one correspondence with the three radiator fans 13 respectively, each elastic gate 7 is located between the heat absorption mechanism 4 and the corresponding radiator fan 13, the elastic gates 7 are fixedly installed on the air guide channel 8, the elastic gates 7 are in transmission connection with the radiator fans 13, a temperature sensor 4e is arranged in each water tank 4a, and the temperature sensors 4e are fixedly installed on the temperature sensors 7e through sensor supports.
The tight mechanism 2 of lift lid is including promoting cylinder 2d, case lid 2c, four guide pillars 2a and linear bearing 2b, promote cylinder 2d fixed mounting on mounting panel 1d, and promote cylinder 2 d's output and case lid 2 c's top fixed connection, four linear bearing 2b fixed mounting are on mounting panel 1d, and four guide pillars 2a can gliding the installation on four linear bearing 2b, and the bottom of every guide pillar 2a and the top fixed connection of case lid 2c, wind-force rotates seat 3 and can the pivoted install on case lid 2 c. Controller control promotes cylinder 2d and carries out work for promote cylinder 2d upwards stimulates case lid 2c, and case lid 2c drives guide pillar 2a and will upwards slide along linear bearing 2b, and when moving the top, wind-force rotates seat 3 and also will take out in insulation can 10 completely, through the motion of controller control lift closedtop mechanism 2 and horizontal migration mechanism 1, has avoided workman's transport wind-powered electricity generation flange 12, has reduced the risk that the workman was scalded.
The wind power rotating seat 3 comprises a first rotating shaft 3a, a rotating fan 3b, a positioning ring 3c, a circular supporting plate 3d, a fixed shaft 3e and a butt nut 3f, the top of the first rotating shaft 3a penetrates through the center of the top of the box cover 2c, and the top outer edge of the first rotating shaft 3a is provided with an external thread engaged with the abutting nut 3f, the bottom of the abutting nut 3f is provided with an arc abutting plate abutting against the top of the case cover 2c, and the outer edge of the abutting nut 3f is fixedly provided with an abutting column convenient for a worker to rotate, the bottom of the first rotating shaft 3a is fixedly connected with the top of the circular supporting plate 3d, the positioning ring 3c is fixedly arranged at the top of the circular supporting plate 3d, the wind power flange 12 is sleeved on the outer edge of the positioning ring 3c, the wind power flange 12 and the first rotating shaft 3a are coaxial, the top of the fixed shaft 3e is fixedly connected with the bottom of the circular supporting plate 3d, and the rotating fan 3b is fixedly arranged on the fixed shaft 3 e. When the wind power rotating seat 3 moves into the cooling box 11, the wind power flange 12 is cooled by wind blown from the air inlet pipe of the cooling box 11, the wind power rotating fan 3b is driven to rotate by blowing of wind power, and the circular support plate 3d is driven to rotate, so that the circular support plate 3d drives the wind power flange 12 to synchronously rotate, the wind power flange 12 is uniformly cooled by rotating the wind power flange 12, the surface of the wind power flange 12 can be cooled more uniformly, when the wind power flange 12 after heat dissipation is required to be taken out, the interference nut 3f is screwed off from the first rotating shaft 3a by a worker, the worker upwards draws away the wind power flange through the controller control box cover 2c, and the wind power flange 12 is clamped and taken away by other equipment.
Every heat absorption mechanism 4 all includes square pipe 4b and a plurality of heat-conducting plate 4c, and a plurality of heat-conducting plate 4c fixed mounting is in square pipe 4b, and square pipe 4 b's one end and the one end fixed connection of communicating pipe 9b, and square pipe 4 b's the other end and the air inlet fixed connection of air duct 8, has seted up a plurality of on the heat-conducting plate 4c and has crossed the gas pocket, and water tank 4a fixed mounting is at the top of a plurality of heat-conducting plate 4 c. The water tank 4a is made for the heat conduction material, and when steam passed through heat-conducting plate 4c, steam will heat-conducting plate 4c, and the heat of heat-conducting plate 4c will be transmitted to on the water tank 4a for water in the water tank 4a is heated, and the water of heating in the water tank 4a is used for supplying factory personnel to wash hands, has improved the utilization ratio of resource, and has reached refrigerated effect.
Every rabbling mechanism 5 all includes stirring rake 5a, third pivot 5b, locating plate 5c and positioning seat 5d, locating plate 5c fixed mounting is on the inner wall of water tank 4a, and third pivot 5b can the pivoted install on locating plate 5c, and locating seat 5d fixed mounting is in the inboard bottom of water tank 4a, the bottom of third pivot 5b is inserted and is established in positioning seat 5d, stirring rake 5a fixed mounting is on third pivot 5b, the top and the 6 transmission of drive mechanism of third pivot 5b are connected. When the transmission mechanism 6 drives the third rotating shaft 5b to rotate, the third rotating shaft 5b drives the stirring paddle 5a to stir the water in the water tank 4a, so that the temperature of the water in the water tank 4a is in a temperature equalizing state, and the temperature of the water in the water tank 4a sensed by the temperature sensor 4e is ensured to be the whole temperature rather than the local temperature.
Each transmission mechanism 6 comprises an air deflector 6a, a transmission fan 6b, a second rotating shaft 6c, a first belt wheel 6d, a second belt wheel 6e and a supporting rotary seat 6f, the second belt wheel 6e is fixedly installed at the top of the third rotating shaft 5b, the first belt wheel 6d is fixedly installed at the top of the second rotating shaft 6c, the second rotating shaft 6c can be rotatably installed on the supporting rotary seat 6f, the transmission fan 6b is located in a communicating pipe 9b, the transmission fan 6b is fixedly installed on the second rotating shaft 6c, the air deflector 6a for guiding air is fixedly installed in the communicating pipe 9b, the second belt wheel 6e is fixedly installed at the outer edge of the top of the third rotating shaft 5b, and the second belt wheel 6e is in transmission connection with the first belt wheel 6d through a belt. When wind blows over the air deflector 6a, the wind drives the transmission fan 6b to rotate, so that the transmission fan 6b drives the second rotating shaft 6c to rotate, the second rotating shaft 6c drives the first belt wheel 6d to rotate, the first belt wheel 6d drives the second belt wheel 6e to rotate through the belt, and the second belt wheel 6e drives the third rotating shaft 5b to rotate.
The air guide duct 8 comprises a second air guide duct 8b and a first air guide duct 8a, three air-saving ducts 8a1 are arranged on the first air guide duct 8a, the three air-saving ducts 8a1 are all communicated with the inside of the first air guide duct 8a, one ends of the three air-saving ducts 8a1 are respectively and fixedly connected with one ends of three square pipes 4b, an air outlet of the first air guide duct 8a is connected with an air inlet of the second air guide duct 8b, an air outlet of the second air guide duct 8b is fixedly connected with an air inlet of the cooling box 11, and three elastic gates 7 are respectively and fixedly installed in the three air-saving ducts 8a 1. The hot air having entered the throttle duct 8a1 enters the second air guiding duct 8b along the first air guiding duct 8a, and returns to the cooling tank 11 along the second air guiding duct 8 b.
Every elastic gate 7 all includes two elastic arms that are mutual symmetry, every elastic arm all includes flashboard 7a, extension spring 7b, extend board 7c and limiting plate 7d, extend board 7c fixed mounting on the inner wall of throttle pipe 8a1, and flashboard 7a is located one side that extends board 7c and is close to radiator fan 13, flashboard 7a can be pivoted and install in throttle pipe 8a1, limiting plate 7d fixed mounting is in one side that extends board 7c and is close to flashboard 7a, limiting plate 7 d's one end and flashboard 7a contact, extension spring 7 b's one end fixed mounting is on flashboard 7a, extension spring 7 b's other end fixed mounting is on extending board 7 c. After the heat dissipation fan 13 is started, due to the suction force of the heat dissipation fan 13 along the air throttle 8a1, the two shutters 7a are sucked, the shutters 7a pull the tension springs 7b, a gap is opened between the two shutters 7a, hot air can pass through the gap, and after the heat dissipation fan 13 stops working, due to the tension force of the tension springs 7b, the shutters 7a abut against the limiting plate 7d again.
The method for the circulating air cooling equipment suitable for the wind power flange is characterized by comprising the following steps of:
the method comprises the following steps: moving a wind power flange;
when the wind power flange 12 in the heat preservation box 10 is kept warm for a certain time, the controller controls the lifting cover fastening mechanism 2 to start working, so that the lifting cylinder 2d pulls the box cover 2c upwards, the box cover 2c drives the guide post 2a to slide upwards along the linear bearing 2b, when the wind power rotating base 3 moves to the top, the wind power rotating base 3 is completely drawn out of the heat preservation box 10, the controller controls the pushing cylinder 1h to start working, the output end of the pushing cylinder 1h pushes the connecting plate 1f to start moving, the connecting plate 1f drives the mounting plate 1d to move along the length direction of the slide rail 1b, the lifting cover fastening mechanism 2 is driven to move at the same time, the wind power rotating base 3 on the lifting cover fastening mechanism 2 is positioned right above the cooling box 11, the controller controls the lifting cylinder 2d to move the box cover 2c downwards, and the box cover 2c is covered on the cooling box 11, the wind power rotating seat 3 is arranged in the cooling box 11, and the controller controls the lifting cover fastening mechanism 2 and the horizontal moving mechanism 1 to move, so that a worker is prevented from carrying the wind power flange 12, and the risk of scalding the worker is reduced;
step two: opening an air duct;
the three heat dissipation fans 13 are started through the controller, after the heat dissipation fans 13 are started, the two gate plates 7a are sucked due to the suction force of the heat dissipation fans 13 along the air throttle pipe 8a1, so that the gate plates 7a pull the tension springs 7b, a gap is opened between the two gate plates 7a, hot air can penetrate through the gap, and then the opening of the air channel is completed;
step three: blowing hot air;
due to the suction of the cooling fan 13, the heat dissipated from the wind power flange 12 enters the junction box 9a from the cooling box 11, enters the three second air guide pipes 8b from the junction box 9a, enters the heat absorbing mechanism 4 along the second air guide pipes 8b, returns to the cooling box 11 through the first air guide pipes 8a and the second air guide pipes 8b, and is ensured to be slowly reduced through the hot air circulation channel, so that the rapid reduction of the temperature is avoided, and the grain refining effect in the wind power flange 12 is influenced;
step four: stirring water in the water tank;
when hot air passes through the communicating pipe 9b, the hot air passes through the air deflector 6a and then drives the transmission fan 6b to rotate, so that the transmission fan 6b drives the second rotating shaft 6c to rotate, the second rotating shaft 6c drives the first belt pulley 6d to rotate, the first belt pulley 6d drives the second belt pulley 6e to rotate through a belt, the second belt pulley 6e drives the third rotating shaft 5b to rotate, the third rotating shaft 5b drives the stirring paddle 5a to stir water in the water tank 4a, and the temperature of the water in the water tank 4a is in a temperature equalizing state, so that the temperature of the water in the water tank 4a sensed by the temperature sensor 4e is ensured to be the whole water temperature rather than the local water temperature, and the water is driven by wind power, so that the investment of electric power resources is saved, and the utilization rate of the resources is improved;
step five: rotating and cooling the wind power flange;
when the wind power rotating seat 3 moves into the cooling box 11, the wind power flange 12 is cooled by wind blown from the air inlet pipe of the cooling box 11, and the wind power blowing rotating fan 3b rotates due to the blowing of the wind power, so that the circular supporting plate 3d is driven to rotate, the circular supporting plate 3d drives the wind power flange 12 to synchronously rotate, the wind power flange 12 is uniformly cooled due to the rotation of the wind power flange 12, the surface of the wind power flange 12 can be cooled more uniformly, and the detected local surface temperature is the integral surface temperature when the surface of the wind power flange 12 is prevented from being detected;
step six: when the water level reaches, the air duct is closed;
when the temperature sensor 4e senses that the water level in the water tank 4a reaches the preset temperature, the temperature sensor 4e transmits a signal to the controller, the controller controls the corresponding cooling fan 13 to stop working, no suction force exists on the corresponding elastic gate 7 due to the stop working of the cooling fan 13, the gate plate 7a is pressed against the limiting plate 7d again due to the tension of the tension spring 7b, when the water temperature in the water tank 4a is reduced to the preset value, the temperature sensor 4e transmits the signal to the controller, the controller controls the corresponding cooling fan 13 to be opened again, the water level in the water tank 4a is ensured within a certain range, workers are prevented from being scalded due to the overhigh water temperature in the water tank 4a, the elastic gate 7 is automatically opened and closed through wind power to replace an electromagnetic valve, the manufacturing cost of equipment is saved, and accurate synchronous control is realized, the influence caused by the control error of the equipment is avoided;
step seven: detecting and taking away the temperature of the wind power flange;
when a certain time passes, the temperature detection equipment in the cooling box 11 detects the temperature of the wind power flange 12, a worker can drive the wind power rotating seat 3 to move upwards through the controller controlled lifting cover mechanism 2, the temperature of the worker on the wind power flange 12 is detected, after the certain temperature is reached, the conflict nut 3f is unscrewed from the first rotating shaft 3a through the worker, the worker upwards pumps away through the controller controlled box cover 2c, and the wind power flange 12 is clamped and taken away through other equipment.
The working principle is as follows: when the wind power flange 12 in the heat preservation box 10 is kept warm for a certain time, the controller controls the lifting cover fastening mechanism 2 to start working, so that the lifting cylinder 2d pulls the box cover 2c upwards, the box cover 2c drives the guide post 2a to slide upwards along the linear bearing 2b, when the wind power rotating base 3 moves to the top, the wind power rotating base 3 is completely drawn out of the heat preservation box 10, the controller controls the pushing cylinder 1h to start working, the output end of the pushing cylinder 1h pushes the connecting plate 1f to start moving, the connecting plate 1f drives the mounting plate 1d to move along the length direction of the slide rail 1b, the lifting cover fastening mechanism 2 is driven to move at the same time, the wind power rotating base 3 on the lifting cover fastening mechanism 2 is positioned right above the cooling box 11, the controller controls the lifting cylinder 2d to move the box cover 2c downwards, and the box cover 2c is covered on the cooling box 11, the wind power rotating seat 3 is arranged in the cooling box 11, and the controller controls the lifting cover fastening mechanism 2 and the horizontal moving mechanism 1 to move, so that a worker is prevented from carrying the wind power flange 12, and the risk of scalding the worker is reduced;
then, the three heat dissipation fans 13 are started through the controller, after the heat dissipation fans 13 are started, the two gate plates 7a are sucked due to the suction force of the heat dissipation fans 13 along the air throttle 8a1, so that the gate plates 7a pull the tension springs 7b, a gap is opened between the two gate plates 7a, and hot air can pass through the gap;
due to the suction of the cooling fan 13, the heat dissipated from the wind power flange 12 enters the junction box 9a from the cooling box 11, enters the three second air guide pipes 8b from the junction box 9a, enters the heat absorbing mechanism 4 along the second air guide pipes 8b, returns to the cooling box 11 through the first air guide pipes 8a and the second air guide pipes 8b, and is ensured to be slowly reduced through the hot air circulation channel, so that the rapid reduction of the temperature is avoided, and the grain refining effect in the wind power flange 12 is influenced;
when hot air passes through the communicating pipe 9b, the hot air passes through the air deflector 6a and then drives the transmission fan 6b to rotate, so that the transmission fan 6b drives the second rotating shaft 6c to rotate, the second rotating shaft 6c drives the first belt pulley 6d to rotate, the first belt pulley 6d drives the second belt pulley 6e to rotate through a belt, so that the second belt pulley 6e drives the third rotating shaft 5b to rotate, the third rotating shaft 5b drives the stirring paddle 5a to stir water in the water tank 4a, so that the temperature of the water in the water tank 4a is in a temperature equalizing state, the temperature of the water in the water tank 4a sensed by the temperature sensor 4e is ensured to be the whole water temperature rather than the local water temperature, the investment of electric power resources is saved through the driving of wind power, the utilization rate of the resources is improved, when the water temperature reaches a certain temperature, the corresponding heat dissipation fan 13 stops working, the stirring paddle 5a stops rotating and realizes automatic control;
when the wind power rotating seat 3 moves into the cooling box 11, the wind power flange 12 is cooled by wind blown from the air inlet pipe of the cooling box 11, and the wind power blowing rotating fan 3b rotates due to the blowing of the wind power, so that the circular supporting plate 3d is driven to rotate, the circular supporting plate 3d drives the wind power flange 12 to synchronously rotate, the wind power flange 12 is uniformly cooled due to the rotation of the wind power flange 12, the surface of the wind power flange 12 can be cooled more uniformly, and the detected local surface temperature is the integral surface temperature when the surface of the wind power flange 12 is prevented from being detected;
when the temperature sensor 4e senses that the water level in the water tank 4a reaches the preset temperature, the temperature sensor 4e transmits a signal to the controller, the controller controls the corresponding cooling fan 13 to stop working, no suction force exists on the corresponding elastic gate 7 due to the stop working of the cooling fan 13, the gate plate 7a is pressed against the limiting plate 7d again due to the tension of the tension spring 7b, when the water temperature in the water tank 4a is reduced to the preset value, the temperature sensor 4e transmits the signal to the controller, the controller controls the corresponding cooling fan 13 to be opened again, the water level in the water tank 4a is ensured within a certain range, workers are prevented from being scalded due to the overhigh water temperature in the water tank 4a, the elastic gate 7 is automatically opened and closed through wind power to replace an electromagnetic valve, the manufacturing cost of equipment is saved, and accurate synchronous control is realized, the influence caused by the control error of the equipment is avoided;
when a certain time passes, the temperature detection equipment in the cooling box 11 detects the temperature of the wind power flange 12, a worker can drive the wind power rotating seat 3 to move upwards through the controller controlled lifting cover mechanism 2, the temperature of the worker on the wind power flange 12 is detected, after the certain temperature is reached, the conflict nut 3f is unscrewed from the first rotating shaft 3a through the worker, the worker upwards pumps away through the controller controlled box cover 2c, and the wind power flange 12 is clamped and taken away through other equipment.
Claims (7)
1. The working method of the circulating air cooling equipment suitable for the wind power flange is characterized by comprising the following steps of:
the method comprises the following steps: moving a wind power flange;
when a wind power flange (12) in the insulation can (10) is heated to a certain temperature, the controller controls the lifting cover tight mechanism (2) to start working, so that the lifting cylinder (2 d) upwards pulls the box cover (2 c), the box cover (2 c) drives the guide post (2 a) to upwards slide along the linear bearing (2 b), when the wind power rotating seat (3) moves to the top, the wind power rotating seat (3) is completely pulled out of the insulation can (10), the controller controls the pushing cylinder (1 h) to start working, the output end of the pushing cylinder (1 h) pushes the connecting plate (1 f) to start moving, the connecting plate (1 f) drives the mounting plate (1 d) to move along the length direction of the sliding rail (1 b), and meanwhile, the lifting cover tight mechanism (2) is driven to move, so that the wind power rotating seat (3) on the lifting cover tight mechanism (2) is positioned right above the cooling box (11), and then the lifting cylinder (2 d) is controlled by the controller to downwards release the box cover (2 c), so that the box cover (2 c) is covered on the cooling box (11), the wind power rotating seat (3) is installed in the cooling box (11), the lifting cover fastening mechanism (2) and the horizontal moving mechanism (1) are controlled by the controller to move, a worker is prevented from carrying the wind power flange (12), and the risk of scalding the worker is reduced.
2. The method of operation of claim 1, wherein: further comprising:
step two: opening an air duct;
the three radiating fans (13) are started through the controller, after the radiating fans (13) are started, two flashboards (7 a) are sucked due to the suction force of the radiating fans (13) along the air throttle pipe (8 a 1), so that the two flashboards (7 a) pull the tension spring (7 b), a gap is opened between the two flashboards (7 a), hot air can penetrate through the gap, and the opening of the air channel is completed.
3. The method of operation of claim 2, wherein: further comprising:
step three: blowing hot air;
due to the suction of the cooling fan (13), the heat emitted from the wind power flange (12) enters the transfer box (9 a) from the cooling box (11), enters the three second air guide pipes (8 b) from the transfer box (9 a), enters the heat absorption mechanism (4) along the second air guide pipes (8 b), returns to the cooling box (11) through the first air guide pipes (8 a) and the second air guide pipes (8 b), and is passed through the hot air circulation channel, the slow temperature reduction in the cooling box (11) is ensured, the rapid temperature reduction is avoided, and the compact crystal effect in the wind power flange (12) is influenced.
4. The method of operation of claim 3, wherein: further comprising:
step four: stirring water in the water tank;
when hot air passes through the communicating pipe (9 b), the hot air passes through the air deflector (6 a) and then drives the transmission fan (6 b) to rotate, so that the transmission fan (6 b) drives the second rotating shaft (6 c) to rotate, the second rotating shaft (6 c) drives the first belt wheel (6 d) to rotate, the first belt wheel (6 d) drives the second belt wheel (6 e) to rotate through a belt, so that the second belt wheel (6 e) drives the third rotating shaft (5 b) to rotate, the third rotating shaft (5 b) drives the stirring paddle (5 a) to stir the water in the water tank (4 a), so that the water temperature in the water tank (4 a) is in a uniform temperature state, the water temperature in the water tank (4 a) sensed by the temperature sensor (4 e) is ensured to be the whole water temperature, the water heater is not used for local water temperature, and is driven by wind power, so that the investment of power resources is saved, and the utilization rate of the resources is improved.
5. The method of operation of claim 4, wherein: further comprising:
step five: rotating and cooling the wind power flange;
when seat (3) when moving in cooler bin (11) is rotated to wind-force, wind-powered electricity generation flange (12) will be cooled off through the wind that blows from in cooler bin (11) air-inlet pipe, and because the blowing of wind-force, will make wind-force blow and rotate fan (3 b) and rotate, and then drive circular backup pad (3 d) and rotate, make circular backup pad (3 d) drive wind-powered electricity generation flange (12) and rotate in step, because the rotation of wind-powered electricity generation flange (12), will make wind-powered electricity generation flange (12) evenly cooled off, make the surface of wind-powered electricity generation flange (12) can be refrigerated more even, avoid carrying out the temperature to wind-powered electricity generation flange (12) surface and examine time measuring, the local surface temperature that detects is whole surface temperature.
6. The method of operation of claim 5, wherein: further comprising:
step six: when the water level reaches, the air duct is closed;
when the temperature sensor (4 e) senses that the water level in the water tank (4 a) reaches the preset temperature, the temperature sensor (4 e) transmits a signal to the controller, the controller controls the corresponding cooling fan (13) to stop working, the cooling fan (13) stops working, the corresponding elastic gate (7) does not have suction force, the flashboard (7 a) is pressed against the limiting plate (7 d) again due to the pulling force of the tension spring (7 b), when the water temperature in the water tank (4 a) is reduced to a preset value, the temperature sensor (4 e) transmits a signal to the controller, the controller controls the corresponding cooling fan (13) to be opened again, the water level in the water tank (4 a) is ensured to be within a certain range, workers are prevented from being scalded due to overhigh water temperature in the water tank (4 a), and the elastic gate (7) is opened and closed automatically through wind power, the electromagnetic valve is replaced, the manufacturing cost of the equipment is saved, accurate synchronous control is realized, and the influence caused by equipment control errors is avoided.
7. The method of operation of claim 6, wherein: further comprising:
step seven: detecting and taking away the temperature of the wind power flange;
when a certain time passes, temperature detection equipment in the cooling box (11) detects the temperature of the wind power flange (12), a worker can drive the wind power rotating seat (3) to move upwards through the controller controlled lifting cover tightening mechanism (2), the temperature of the worker on the wind power flange (12) is detected, after the certain temperature is reached, the conflict nut (3 f) is unscrewed from the first rotating shaft (3 a) through the worker, the worker upwards pumps away through the controller controlled box cover (2 c), and the wind power flange (12) is clamped and taken away through other equipment.
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| CN202010958674.8A CN112430723B (en) | 2020-09-14 | 2020-09-14 | Working method of circulating air cooling equipment suitable for wind power flange |
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| CN202010958674.8A CN112430723B (en) | 2020-09-14 | 2020-09-14 | Working method of circulating air cooling equipment suitable for wind power flange |
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| US20040009448A1 (en) * | 2001-02-22 | 2004-01-15 | Kinya Kisoda | Gas-cooled single chamber heat treating furnace, and method for gas cooling in the furnace |
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