CN206721287U - Water temperature cooling recirculation system in a kind of bearing parts quenching water tank - Google Patents
Water temperature cooling recirculation system in a kind of bearing parts quenching water tank Download PDFInfo
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- CN206721287U CN206721287U CN201720500045.4U CN201720500045U CN206721287U CN 206721287 U CN206721287 U CN 206721287U CN 201720500045 U CN201720500045 U CN 201720500045U CN 206721287 U CN206721287 U CN 206721287U
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- water
- water tank
- bearing
- supporting plate
- recirculation system
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Abstract
The utility model discloses water temperature cooling recirculation system in a kind of bearing parts quenching water tank, including:Supporting plate, the outlet connection of its side and bearing processing apparatus, another side lower part are connected with waste material guide rail, can lift and be turned over downwards;Push rod, it is slidably disposed in the top of the supporting plate, can promote the bearing on the supporting plate;Water tank is refined, it is arranged on the opposite side of the supporting plate, and one end is provided with multiple first water inlets, and the other end is provided with multiple first delivery ports;Pallet is refined, its is liftable to be arranged on the refinement water tank, can receive the bearing from the supporting plate transmission, and cooled down in the refinement water tank.Simple in construction using water-cooling circulating system, floor space is small, and cooling effect is strong, good cooling results, and controllability is strong.Water-cooling circulating system, air-cooled compressor group can be made to realize circulating water cooling function.Constant temperature water tank sets separation baffles, can avoid needing the water for heating whole water tank before going into operation every time.
Description
Technical field
A kind of water temperature cooling recirculation system is the utility model is related to, water temperature is cold in particularly a kind of bearing parts quenching water tank
But the circulatory system.
Background technology
During Production of bearing is processed, Technology for Heating Processing plays critically important role, and he is to the processing of bearing, essence
Degree, life-span etc. suffer from far-reaching influence.But from the point of view of quality control, heat treatment is also a large amount of workpiece is produced defects
Process.
When slight when produce the defects of, the quality of product can be influenceed;When produce the defects of it is serious when, part report can be caused
It is useless, loss is produced, so as to improve production cost.
In the heat treatment link of bearing parts, quenching is to produce a most link of waste product, good cooling performance
It can ensure that the part after quenching has certain hardness and qualified metallographic structure, part deformation and cracking can be prevented.
Existing cooling device volume is big, and noise is not small, mostly using equipment such as cooling tower, refrigerators, not only takes up an area face
Product is big, and operationally power consumption is big, inefficient, is born for enterprise through often being caused on meter, cooling effect is also big
It is more unsatisfactory.
Utility model content
The utility model has designed and developed water temperature cooling recirculation system in a kind of bearing parts quenching water tank, can be to processing
The bearing of completion is screened and refined cooling.
Another purpose of utility model of the present utility model, warm water is cooled by the overflow of cold water.
Technical scheme provided by the utility model is:
Water temperature cooling recirculation system in a kind of bearing parts quenching water tank, including:
Supporting plate, the outlet connection of its side and bearing processing apparatus, another side lower part are connected with waste material guide rail, can lifted
And it is turned over downwards;
Push rod, it is slidably disposed in the top of the supporting plate, can promote the bearing on the supporting plate;
Water tank is refined, it is arranged on the opposite side of the supporting plate, and one end is provided with multiple first water inlets, and the other end is set
It is equipped with multiple first delivery ports;
Pallet is refined, its is liftable to be arranged on the refinement water tank, can receive the axle from the supporting plate transmission
Hold, and cooled down in the refinement water tank.
Preferably, the second delivery port connection of first water inlet and constant temperature water tank, first delivery port pass through
Evaporator is connected with cooling system.
Preferably, the constant temperature water tank is internally provided with dividing plate and is divided into cold water area and warm water, the cold water
The water in area is flowed into warm water by way of spilling and it is cooled, and avoids heating whole box water when in use.
Preferably, the constant temperature water tank bottom is conical bottom, and is provided with sewage draining exit, being capable of the regular row of opening
It is dirty.
Preferably, in the constant temperature water tank, heater is respectively arranged with the cold water area and the warm water.
Preferably, the cooling system includes:
Compressor, its one end are connected with the evaporator, suck the low temperature and low pressure steam of the evaporator transmission;
Condenser, its one end are connected with the other end of the compressor, and the other end passes through device for drying and filtering and the constant temperature
The second water inlet connection of water tank, can flow into cold water in the constant temperature water tank.
Preferably, the dividing plate uses insulation material.
Preferably, the heat-insulation layer of the constant temperature water tank uses color steel material.
Preferably, second water inlet and the second delivery port and the first water outlet are provided with TEMP
Device.
Beneficial effect described in the utility model:Water-cooling circulating system is simple in construction, and floor space is small, cooling effect
By force, good cooling results, noise is small, and cooling effectiveness is high, and controllability is strong.Using water-cooling circulating system, refinement water tank can be controlled
The temperature of reclaimed water and bearing, and air-cooled compressor group is realized circulating water cooling function.Constant temperature water tank sets separation baffles, can
Avoid needing the water for heating whole water tank before going into operation every time, reduce the waste of the energy.
Refine water tank and multiple water inlets, delivery port design are set, for improving water velocity and controlling Water in Water Tanks stream
Flow direction.Constant temperature water tank is near water inlet, delivery port and bearing refinement position, provided with multiple temperature sensors, for adopting
Collect the water temperature of different parts in constant temperature water tank.Constant temperature water tank bottom is inclined-plane, and water inlet is high, and water outlet is low.Bearing refines
In the presence of caused impurity is via inclined-plane and current, refinement water tank bottom is largely deposited in, remaining fraction is through water outlet
Mouth flows into filter.When work finishes, impurity is discharged via the sewage draining exit of inclined-plane bottom.
Brief description of the drawings
Fig. 1 is that bearing parts described in the utility model processes device for thinning structural representation.
Fig. 2 is the top view that bearing parts described in the utility model processes device for thinning structure.
Fig. 3 is that bearing parts described in the utility model quenches water temperature cooling recirculation system figure
Fig. 4 is the structural representation of bearing screening plant described in the utility model.
Fig. 5 is the structural representation of refinement pallet described in the utility model.
Fig. 6 is the structural representation of constant temperature water tank described in the utility model.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to explanation
Book word can be implemented according to this.
As shown in figure 1, the utility model provides water temperature cooling recirculation system in a kind of bearing parts quenching water tank, including:
Bearing processing apparatus 100, bearing screening plant 200, refinement water tank 310, constant temperature water tank 420, cooling system 500.
Hold the supporting plate 210 for being provided with screening plant 200 and being capable of being raised and lowered and being turned over downwards;Bearing machining
The export processing of device 100 is connected with the side of bearing screening plant 200, can transmit the bearing machined via lathe
Band is transported on bearing screening plant 200, and bearing hoisting is extremely refined into pallet 320 by the supporting plate 210 of bearing screening plant 200
Highly.
Infrared temperature sensor is housed on the push rod 220 of bearing screening plant 200, after being machined for detection
Bearing temperature.If detecting that bearing temperature is less than design temperature, bearing is directly pushed into guide rail 210 using push rod, entered
Scrap heap;If detecting that bearing temperature is higher than design temperature, bearing is refined at pallet 320 by push rod 220, push-in,
Carry out micronization processes.
As a preferred embodiment, the utility model design temperature is 900 DEG C.
The side of constant temperature water tank 420 is provided with the second water inlet, and opposite side is provided with the second delivery port.Refine pallet 320
It is arranged on refinement water tank 310, one end of refinement water tank 310 offers multiple first water inlets, and the other end offers more first
Delivery port, the first water inlet are connected with the second delivery port of constant temperature water tank 420, and the first delivery port passes through evaporator 510 and cooling
System 500 connects.Wherein it is also associated with the first water pump 340 between the connecting line of the first water inlet and constant temperature water tank 420, first
The second water pump 430 is connected between the pipeline that delivery port and evaporator 510 connect.
Cooling system 500 includes:Evaporator 510, compressor 520, condenser 530, device for drying and filtering 540, wherein, evaporation
The one end of device 510 connects with one end of the second water pump 430, and the other end connects with one end of compressor 520, compressor 520 it is another
End is connected with one end of condenser 530, and the other end of condenser 530 is connected with one end of device for drying and filtering 540, device for drying and filtering
540 are returned to the water after cold go in constant temperature water tank by evaporator 510.
Refine in water tank 310 by the water of refinement, after the impurity in water is got rid of by filter, enter from the first delivery port
Enter into cooling system 500 and cooled.After the heat of hot water being absorbed via evaporator 510, liquid refrigerant in evaporator,
The steam for being vaporized into low-temp low-pressure sucked by compressor 520, be compressed into the steam of high pressure-temperature after be discharged into condenser 530, cold
To cooling medium (outdoor air) heat release in condenser 530, highly pressurised liquid is condensed into, the refrigeration through choke valve throttling for low-pressure low-temperature
Agent, is again introduced into the heat absorption vaporization of evaporator 510, and the final cold water that flows out enters constant temperature water tank 420, completes water cooling circulation.
Constant temperature water tank 420 is internally provided with dividing plate 421, and the inside of constant temperature water tank 420 is divided into cold water area 422 and warm water
Area 423.The water of cold water area 422 flows into warm water 423 by way of spilling, is respectively equipped with cold water area 422, warm water 423
Heater, before work, the water inside warm water is heated in advance, after its temperature is reached design temperature, the second water outlet
Mouth flows into the first water inlet of refinement water tank;After the water temperature for refining water tank 310 is higher than design temperature certain value, flowed to
During air-cooled compressor, without refrigeration, be returned directly to the cold water area of constant temperature water tank, thus higher than design temperature water to cold water
The water in area is heated.Until the water temperature of cold water area cools to design temperature.
As a preferred embodiment, the design temperature of warm water is 20-25 DEG C in the utility model, flowed from refinement water tank 310
The water temperature gone out is about 30 DEG C higher than the water temperature of design temperature, and so setting temperature to ensure that bearing is unlikely after refining has crackle etc.
Damage.
As a preferred embodiment, the heat-insulation layer of constant temperature water tank 420 uses color steel material.
As a preferred embodiment, dividing plate 421 uses insulation material.
Water supplement port is additionally provided with the side of constant temperature water tank 420, for supplementing the water lost in work, while constant temperature water tank
420 inside are provided with two position sensor, for making the water in water tank maintain certain capacity.The bottom of constant temperature water tank 420 is
Conical bottom, and sewage draining exit is provided with, it can periodically open the blowdown for carrying out water tank.
Refine water tank 310 to design using multiple water inlets, delivery port, for improving water velocity and control Water in Water Tanks stream
Flow direction.Near the first water inlet, the first delivery port and bearing the refinement position of refinement water tank 310, provided with multiple temperature
Sensor is spent, the water temperature of different parts in water tank 310 is refined for gathering.Refinement water tank 310 bottom is inclined-plane, water inlet
Height, water outlet are low.In the presence of impurity is via inclined-plane and current caused by bearing refinement, refinement water tank is largely deposited in
Bottom, remaining fraction flow into filter through delivery port.When work finishes, impurity can be arranged via the sewage draining exit of inclined-plane bottom
Go out.
Bearing shifts qualified bearing onto device for thinning 300 through bearing screening plant 200 and waits refinement, when previous bearing
After the completion of refinement, push rod 220 shifts bearing on refinement pallet 310 onto, and refinement pallet 310 is lowered into refinement water tank 320 and opened
Begin to refine, after the completion of refinement, by bearing is pushed into surface rail 330.
There is crackle etc. to damage, it is necessary to control the first water inlet of refinement water tank 310 to ensure that bearing is unlikely after refinement
Temperature, therefore, in the water outlet of constant temperature water tank 420, temperature sensor is installed, outlet temperature is detected, when the temperature of delivery port
When degree is less than 20 DEG C, the heater starting inside constant temperature water tank, when constant temperature water tank outlet temperature is higher than 25 DEG C, pass through control
Variable frequency pump, change thermostatted water and be impregnated into water speed, while adjust cooling system 500, reduce the temperature in constant temperature water tank 420);
The first water outlet of water tank 310 is refined, temperature sensor is installed, outlet temperature is detected, by changing water velocity, makes
Temperature has at 30 DEG C or so and exceedes limit value warning function.Pass through the temperature of infrared detection bearing.
Although embodiment of the present utility model is disclosed as above, it is not restricted in specification and embodiment
Listed utilization, it can be applied to various suitable fields of the present utility model completely, for those skilled in the art,
Other modification is easily achieved, therefore under the universal limited without departing substantially from claim and equivalency range, this reality
Specific details is not limited to new and shown here as the legend with description.
Claims (9)
- A kind of 1. water temperature cooling recirculation system in bearing parts quenching water tank, it is characterised in that including:Supporting plate, the outlet connection of its side and bearing processing apparatus, another side lower part is connected with waste material guide rail, can lift and to Lower turnover;Push rod, it is slidably disposed in the top of the supporting plate, can promote the bearing on the supporting plate;Water tank is refined, it is arranged on the opposite side of the supporting plate, and one end is provided with multiple first water inlets, and the other end is provided with Multiple first delivery ports;Pallet is refined, its is liftable to be arranged on the refinement water tank, can receive the bearing from the supporting plate transmission, and Cooled down in the refinement water tank.
- 2. water temperature cooling recirculation system in bearing parts according to claim 1 quenching water tank, it is characterised in that described the Second delivery port of one water inlet and constant temperature water tank is connected, and first delivery port is connected by evaporator with cooling system.
- 3. water temperature cooling recirculation system in bearing parts quenching water tank according to claim 2, it is characterised in that the perseverance Reservoir is internally provided with dividing plate and is divided into cold water area and warm water, and the water of the cold water area is flowed into by way of spilling Warm water cools to it, avoids heating whole box water when in use.
- 4. water temperature cooling recirculation system in bearing parts quenching water tank according to claim 3, it is characterised in that the perseverance Reservoir bottom is conical bottom, and is provided with sewage draining exit, can periodically open carry out blowdown.
- 5. water temperature cooling recirculation system in bearing parts quenching water tank according to claim 3, it is characterised in that described In constant temperature water tank, heater is respectively arranged with the cold water area and the warm water.
- 6. water temperature cooling recirculation system in bearing parts quenching water tank according to claim 2, it is characterised in that described cold But system includes:Compressor, its one end are connected with the evaporator, suck the low temperature and low pressure steam of the evaporator transmission;Condenser, its one end are connected with the other end of the compressor, and the other end passes through device for drying and filtering and the constant temperature water tank The second water inlet connection, cold water can be flowed into the constant temperature water tank.
- 7. water temperature cooling recirculation system in bearing parts according to claim 3 quenching water tank, it is characterised in that it is described every Plate uses insulation material.
- 8. water temperature cooling recirculation system in bearing parts quenching water tank according to claim 7, it is characterised in that the perseverance The heat-insulation layer of reservoir uses color steel material.
- 9. water temperature cooling recirculation system in bearing parts according to claim 6 quenching water tank, it is characterised in that described the Two water inlets and the second delivery port and the first water outlet are provided with temperature sensor.
Priority Applications (1)
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CN201720500045.4U CN206721287U (en) | 2017-05-08 | 2017-05-08 | Water temperature cooling recirculation system in a kind of bearing parts quenching water tank |
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CN201720500045.4U CN206721287U (en) | 2017-05-08 | 2017-05-08 | Water temperature cooling recirculation system in a kind of bearing parts quenching water tank |
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CN201720500045.4U Expired - Fee Related CN206721287U (en) | 2017-05-08 | 2017-05-08 | Water temperature cooling recirculation system in a kind of bearing parts quenching water tank |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106978529A (en) * | 2017-05-08 | 2017-07-25 | 佳木斯大学 | Water temperature cooling recirculation system in a kind of bearing parts quenching water tank |
CN112430723A (en) * | 2020-09-14 | 2021-03-02 | 翟延峰 | Working method of circulating air cooling equipment suitable for wind power flange |
CN116949272A (en) * | 2023-09-15 | 2023-10-27 | 河南天利热工装备股份有限公司 | Intelligent push rod type heat treatment production line |
-
2017
- 2017-05-08 CN CN201720500045.4U patent/CN206721287U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106978529A (en) * | 2017-05-08 | 2017-07-25 | 佳木斯大学 | Water temperature cooling recirculation system in a kind of bearing parts quenching water tank |
CN112430723A (en) * | 2020-09-14 | 2021-03-02 | 翟延峰 | Working method of circulating air cooling equipment suitable for wind power flange |
CN116949272A (en) * | 2023-09-15 | 2023-10-27 | 河南天利热工装备股份有限公司 | Intelligent push rod type heat treatment production line |
CN116949272B (en) * | 2023-09-15 | 2024-01-09 | 河南天利热工装备股份有限公司 | Intelligent push rod type heat treatment production line |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171208 Termination date: 20180508 |
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CF01 | Termination of patent right due to non-payment of annual fee |