Production and conveying equipment for automobile water tank cleaning agent
Technical Field
The invention relates to the technical field of automobile cleaning agents, in particular to production and conveying equipment for an automobile water tank cleaning agent.
Background
The automobile water tank cleaning agent has a safe and efficient cleaning effect, can thoroughly dissolve and remove water scales, stains and rusty spots of a cooling system, improves the heat dissipation effect, recovers the function of the cooling system, and prolongs the service life of a water tank. In the process of mass production of the production line, a large amount of conveying mechanical equipment such as a conveyor belt is required.
At present, the belt conveyor is mainly adopted for the cleaning agent production conveying equipment: the cleaning agent bottle bodies are vertically placed on the conveying belt, and the filling and transferring processes of the cleaning agent on the conveyor are completed in an intermittent movement mode.
The above prior art solutions have the following drawbacks: the repeated intermittent pause of the belt conveyor in the production and conveying process of the cleaning agent easily causes the cleaning agent bottle to topple over due to unstable gravity center in the transfer process, and influences the normal operation of the whole assembly line.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the production and conveying equipment for the cleaning agent for the automobile water tank, which has the effect of preventing the cleaning agent bottle body from toppling over in the transferring process.
The above object of the present invention is achieved by the following technical solutions:
the production and conveying equipment for the automobile water tank cleaning agent comprises a workbench, mounting tables, a power device and a clamping device, wherein the mounting tables are symmetrically arranged on the workbench;
the power device comprises chain wheels, chains, driving wheels and driving wheels, wherein the chain wheels are symmetrically arranged on one side, close to each other, of the mounting tables in two groups and are arranged far away from the working table, the chain wheels on the same side are meshed through the chains, the symmetrically arranged chain wheels are connected through the synchronizing shaft, the driving wheels and the driving wheels are arranged on one side, far away from the chain wheels, of the mounting tables, rotating shafts penetrate through the mounting tables in a rotating mode and are coaxially connected with the chain wheels on one side, and the driving wheels are meshed with the driving wheels in a belt mode;
the clamping device includes link joint, clamping groove, flexible dish, telescopic link and stopper, the stopper rotates the cover and establishes on a plurality of synchronizing shafts to rotate with a plurality of sprockets and be connected, it is a plurality of between a plurality of chains, and both ends are connected with one side that a plurality of chains are close to each other, the clamping groove has been seted up to one side that the stopper was kept away from to the link joint, the clamping groove slides on being close to the inside wall on one side of the stopper and wears to be equipped with the telescopic link, the one end that the stopper was kept away from to the telescopic link is installed flexible dish.
As a preferred technical scheme, the telescopic chain type chain plate chain scraper further comprises a pressure spring, a pressure spring disc and a pulley, wherein the pulley is arranged at one end, close to the limiting block, of the telescopic rod, the pressure spring disc is sleeved on the telescopic rod and is arranged close to the pulley, the pressure spring is sleeved on the telescopic rod, one end of the pressure spring is connected with the chain plate, and the other end of the pressure spring disc is connected with the pressure spring disc.
As a preferred technical scheme, the filling device comprises a positioning plate, a protection plate, an arc-shaped block, a bottom plate, support columns, a connecting shaft, an intermittent mechanism and a filling mechanism, wherein the support columns are uniformly arranged on one side, away from a workbench, of an installation platform, the bottom plate is arranged at one end, away from the installation platform, of the support columns, the connecting shaft is arranged on one side, away from the workbench, of the bottom plate, the positioning plates are sleeved on the connecting shaft, the protection plate and the arc-shaped block are arranged on one side, away from the workbench, of the bottom plate and sleeved on the positioning plate, and the intermittent mechanism is arranged at one end, away from the workbench, of the connecting shaft.
As a preferred technical scheme, the intermittent mechanism comprises a drive plate, an inner grooved wheel, a driving motor, a mounting plate and a mounting column, the inner grooved wheel is sleeved on a connecting shaft and is arranged far away from a workbench, the mounting column is arranged on the workbench, one end of the mounting plate is connected with one end of the mounting column far away from the workbench, the other end of the mounting plate is rotatably connected with one end of the connecting shaft far away from a bottom plate, one side of the mounting plate close to the inner grooved wheel is rotatably connected with the drive plate, the drive plate is meshed with the inner grooved wheel, the driving motor is arranged on one side of the mounting plate far away from the drive plate, and an output shaft is rotatably arranged on the mounting.
According to the preferable technical scheme, the filling mechanism comprises an installation block, a filling head and a telescopic cylinder, the installation block is arranged on one side, close to the positioning disc, of the installation column and is arranged above the positioning disc, the telescopic cylinder is embedded in the installation block, an output shaft of the telescopic cylinder penetrates through the installation block in a sliding mode and is arranged downwards, the filling head is arranged at one end, close to the workbench, of the telescopic cylinder, and the discharge end of the filling head is arranged downwards.
As a preferred technical scheme, the carrying device comprises mounting frames, limiting plates, a driving roller, roller shafts and a conveying motor, the mounting frames are symmetrically arranged on a workbench, the limiting plates are arranged on one sides, close to the mounting frames, of the mounting frames and are arranged close to the arc-shaped blocks and the protection plates, the limiting plates are respectively connected with the protection plates and the outer side walls of the arc-shaped blocks, the driving roller and the roller shafts are uniformly arranged among the limiting plates, the driving roller is meshed with the roller shafts in a synchronous belt mode, the conveying motor is arranged on one side, far away from the limiting plates, of the limiting plates, and an output shaft penetrates through the limiting plates and is coaxially connected with the driving roller in a rotating mode.
In summary, the invention includes at least one of the following beneficial technical effects:
1. in the actual operation process, the cleaning bottle is relatively clamped and fixed through the clamping device, so that the effect of preventing the cleaning agent bottle body from toppling over in the transferring process is realized.
2. In the actual operation process, the cleaning agent bottle is automatically filled by the positioning filling device, the bottle body is prevented from falling off, the automation degree is improved, and the effect of preventing the cleaning agent bottle body from falling in the transferring process is realized.
3. In the actual operation process, the telescopic rod is enabled to quickly return to the state of abutting against the limiting block through the pressure spring and the pressure spring disc, the influence of gravity on the telescopic rod is weakened, and the equipment is enabled to run more stably.
Drawings
Fig. 1 is a schematic view of the main structure of the present invention.
Fig. 2 is a schematic structural diagram of a power device and a clamping device.
Fig. 3 is a schematic view of the structure of the sprocket and the chain.
Fig. 4 is a schematic structural diagram of the positioning and filling device.
Fig. 5 is a schematic structural diagram of the carry device.
FIG. 6 is a schematic view of the structure of the puck and the base plate.
Fig. 7 is a schematic structural view of the dial and the inner sheave.
In the figure, 1, a workbench; 2. an installation table; 3. a power plant; 4. a clamping device; 31. a sprocket; 32. a chain; 33. a driving wheel; 34. a drive wheel; 35. a synchronizing shaft; 41. a chain plate; 42. a clamping groove; 43. a telescopic disc; 44. a telescopic rod; 45. a limiting block; 5. a pressure spring; 6. a compression spring disc; 7. a pulley; 8. positioning a material filling device; 81. positioning a plate; 82. a protection plate; 83. an arc-shaped block; 84. a base plate; 85. a support pillar; 86. a connecting shaft; 87. an intermittent mechanism; 88. a filling mechanism; 871. a dial; 872. an inner sheave; 873. a drive motor; 874. mounting a plate; 875. mounting a column; 881. mounting blocks; 882. a filling head; 883. a telescopic cylinder; 9. a carry device; 91. a mounting frame; 92. a limiting plate; 93. a drive roller; 94. a roll shaft; 95. a conveying motor.
Detailed Description
The present invention is described in further detail below with reference to figures 1-7.
The production and conveying equipment for the automobile water tank cleaning agent comprises a workbench 1, mounting platforms 2, a power device 3 and a clamping device 4, wherein the mounting platforms 2 are symmetrically arranged on the workbench 1 so that the power device 3 can be mounted.
The power device 3 comprises chain wheels 31, chains 32, synchronizing shafts 35, a driving wheel 33 and driving wheels 34, the chain wheels 31 are symmetrically arranged on one side, close to each other, of the mounting tables 2 in two groups and are far away from the workbench 1, the chain wheels 31 on the same side are meshed through the chains 32, the chain wheels 31 symmetrically arranged are connected through the synchronizing shafts 35, the chain wheels 31 are rotatably connected with the mounting tables 2, the driving wheels 34 and the driving wheel 33 are both arranged on one side, far away from the chain wheels 31, of the mounting tables 2, rotating shafts penetrate through the mounting tables 2 and are coaxially connected with the chain wheels 31 on one side in a rotating mode, and the driving wheels 34 are meshed with the driving wheel 33 in a belt mode; in this embodiment, the diameter of the driving wheel 34 is smaller than that of the transmission wheel 33, so as to achieve the effect of reducing the rotation speed and increasing the torque force.
The clamping device 4 comprises a chain plate 41, a clamping groove 42, a telescopic disc 43, a telescopic rod 44 and a limiting block 45, the limiting block 45 is sleeved on the synchronous shafts 35 and is rotationally connected with the chain wheels 31, the limiting block 45 is in a shape consisting of a middle rectangular block and convex circles at two ends, the convex circle at one end of the limiting block 45 close to the positioning and filling device 8 is larger than the convex circle at the other end, so that the telescopic rod 44 can be stretched and contracted under the action of gravity in the process of being abutted by the convex circles; the chain plates 41 are uniformly arranged among the chains 32, two ends of each chain plate are fixedly connected with one side, close to the chains 32, of each chain plate 41, a clamping groove 42 is formed in one side, far away from the limiting block 45, of each chain plate 41, so that a space for placing the cleaning agent bottle body and stretching the telescopic disc 43 is formed, and the diameter of the inside of each clamping groove 42 is slightly larger than the outer diameter of the cleaning agent bottle body; an expansion link 44 is slidably arranged on the inner side wall of the embedding groove 42 close to one side of the limiting block 45, and an expansion disc 43 is arranged at one end of the expansion link 44 far away from the limiting block 45; in this embodiment, the bottle body of the cleaning agent is placed on the retractable tray 43, and in the process that the power device 3 drives the chain plate 41 to move, when the retractable rod 44 slides to the upper side of the rectangular block from the convex circular block, the retractable rod slowly contracts under the action of gravity and drives the bottle body of the cleaning agent to be slowly embedded into the embedding groove 42, and in the process, because the bottle body is relatively fixed, some procedures such as capping, code spraying and the like can be added; when the telescopic rod 44 slides to the position above the convex circular block from the rectangular block, the telescopic rod 44 pushes the telescopic disc 43 to move away from the clamping groove 42 to be level with the chain plate 41, so that the cleaning agent bottle body moves out of the clamping groove 42 for the next packaging and stacking.
The device also comprises a pressure spring 5, a pressure spring disk 6 and a pulley 7, wherein the pulley 7 is arranged at one end of the telescopic rod 44 close to the limiting block 45, the pressure spring disk 6 is sleeved on the telescopic rod 44 and is arranged close to the pulley 7, the pressure spring 5 is sleeved on the telescopic rod 44, one end of the pressure spring is connected with the chain plate 41, and the other end of the pressure spring disk 6 is connected with the pressure spring disk; in this embodiment, the in-process that telescopic link 44 slided is not exempted from to produce the resistance, make telescopic link 44 realize contradicting with stopper 45 through pulley 7, greatly reduced the resistance of telescopic link 44 at the in-process that slides, it is more smooth and easy to make the telescopic link 44 flexible in-process, pressure spring 5 and pressure spring dish 6's effect make telescopic link 44 get back to the state of contradicting stopper 45 fast, and weaken the influence that gravity produced telescopic link 44, make telescopic link 44 be in the position that is close to workstation 1 also be in the state of contradicting stopper 45, it is more steady when making equipment move.
The filling device comprises a positioning filling device 8, wherein the positioning filling device 8 comprises a positioning disc 81, a protection plate 82, an arc-shaped block 83, a bottom plate 84, supporting columns 85, a connecting shaft 86, an intermittent mechanism 87 and a filling mechanism 88, and the supporting columns 85 are uniformly arranged on one side, far away from the workbench 1, of the mounting platform 2; the bottom plate 84 is arranged at one end of the support column 85 far away from the mounting table 2, the bottom plate 84 is low in thickness, high in strength and disc-shaped, and two grooves are formed in the bottom plate 84 and are respectively located at the notches between the arc-shaped blocks 83 and the protection plates 82 so as to enable bottles to pass in and out; a connecting shaft 86 is arranged on one side of the right center of the bottom plate 84 far away from the workbench 1, 2 positioning plates 81 are sleeved on the connecting shaft 86 and are provided with 8 notches for abutting against the bottle body, the protection plate 82 and the arc-shaped blocks 83 are fixed on one side of the bottom plate 84 far away from the workbench 1, the protection plate 82 and the arc-shaped blocks 83 are also arc-shaped and are sleeved on the positioning plates 81, and the intermittent mechanism 87 is arranged at one end of the connecting shaft 86 far away from the workbench 1; in this embodiment, the detergent bottle gets into the inslot that is close to carry device 9 on the bottom plate 84 earlier, and the rotation of positioning disk 81 is contradicted and is gone into down and carry out intermittent type in getting into the space between positioning disk 81 and the protection dish and remove to cooperation filling mechanism 88 carries out the filling, and the bottle is on the notch on the intermittent type rotates to the chassis, and the bottle just in time steadily falls on expansion disc 43 top through the notch, then along with power device 3 and clamping device 4 remove and slowly imbed to clamping groove 42 in, realizes the relative fixation of bottle and link joint 41.
The intermittent mechanism 87 comprises a dial 871, an inner grooved pulley 872, a driving motor 873, a mounting plate 874 and a mounting column 875, wherein the inner grooved pulley 872 is sleeved on the connecting shaft 86 and is arranged away from the workbench 1, and the mounting column 875 is arranged on the workbench 1 and between the mounting tables 2 in the embodiment; one end of the mounting plate 874 is connected with one end of the mounting column 875, which is far away from the workbench 1, the other end of the mounting plate 874 is rotatably connected with one end of the connecting shaft 86, which is far away from the bottom plate 84, one side of the mounting plate 874, which is close to the inner grooved pulley 872, is rotatably connected with a dial 871, the dial 871 is meshed with the inner grooved pulley 872, 8 toggle grooves are also formed in the inner grooved pulley 872, the intermittent motion of the positioning disc 81 is realized by the meshing action between the dial 871 and the inner grooved pulley 872, and the filling mechanism 88 is used for filling the cleaning; the inner grooved pulley 872 and the driving motor 873 are arranged on one side of the mounting plate 874 far away from the dial 871, and the output shaft is rotatably arranged on the mounting plate 874 and coaxially connected with the dial 871; in this embodiment, the rotational disk and the inner groove wheel 872 rotate at the same angular speed, and rotate only 45 ° at a time under the action of the dial 871, so that the bottles can accurately fall on the telescopic disk 43 through the notches on the chassis by the dial 871.
The filling mechanism 88 comprises a mounting block 881, a filling head 882 and a telescopic cylinder 883, the mounting block 881 is arranged on one side of the mounting column 875 close to the positioning plate 81 and is arranged above the positioning plate 81, and the mounting block 881 is embedded with the telescopic cylinder 883; an output shaft of a telescopic cylinder 883 is slidably arranged through the mounting block 881 and downwards, a filling head 882 is arranged at one end of the telescopic cylinder 883 close to the workbench 1, and a discharge end is arranged downwards; in this embodiment, the telescopic cylinder 883 is used for adjusting the distance between the filling head 882 and the bottle mouth, and is adjusted to a close state in practical operation, and meanwhile, the filling head 882 can perform intermittent discharging through a mechanical valve, so that the intermittent mechanism 87 is closed in the rotating process, and is opened when the intermittent mechanism 87 stops.
The carrying device 9 comprises mounting frames 91, limiting plates 92, driving rollers 93, roller shafts 94 and conveying motors 95, the mounting frames 91 are symmetrically arranged on the workbench 1, the limiting plates 92 are arranged on one sides of the mounting frames 91, close to the arc-shaped blocks 83 and the protection plates 82, and the limiting plates 92 are respectively connected with the protection plates 82 and the outer side walls of the arc-shaped blocks 83; the driving roller 93 and the plurality of roller shafts 94 are uniformly arranged among the plurality of limiting plates 92, and the driving roller 93 is meshed with the plurality of roller shafts 94 in a synchronous belt manner; conveying motor 95 locates the one side that a plurality of limiting plates 92 kept away from each other, and the output shaft rotates and wears to locate limiting plate 92 and drive roller 93 coaxial coupling, and in this embodiment, the cleaner bottle is placed on roller 94, starts conveying motor 95 and drives a plurality of rollers 94 through drive roller 93 and slowly rotates, makes the bottle remove the notch department on bottom plate 84.
The implementation principle of the embodiment is as follows:
the method comprises the following steps: starting the conveying motor 95, placing a plurality of empty bottles of cleaning agents on the plurality of roller shafts 94, and under the slow rotation of the roller shafts 94, sequentially starting the plurality of empty bottles to enter the notch of the bottom plate 84 close to the carry device 9, and starting collision among the empty bottles;
step two: the driving motor 873 is started to drive the dial 871 to rotate, the dial 871 drives the inner grooved wheels 872 to rotate intermittently through the meshing action, so that the plurality of positioning disks 81 also rotate intermittently, the bottle bodies at the notch positions on the bottom plate 84 are pushed to enter the gap between the positioning disks 81 and the protection plate 82, and the bottle bodies move circumferentially on the bottom plate 84;
step three: starting the telescopic cylinder 883, adjusting the filling head 882 to a height slightly higher than the mouth of the cleaning agent, and when the first bottle body rotates to a position right below the filling head 882, the filling head 882 starts to discharge materials and fill the bottle;
step four: adjusting the power device 3 to enable the inner telescopic disc 43 of the corresponding clamping groove 42 to be arranged under the notch of the bottom plate 84 close to the clamping device 4, and when a first bottle is pulled and moved to fall on the telescopic disc 43 by the positioning disc 81, starting the driving wheel 34 to enable the chain wheel 31 to keep rotating at a constant speed, so that each bottle can be pulled and moved to fall on the telescopic disc 43 by the positioning disc 81;
step five: when the telescopic rod 44 slides to the upper side of the rectangular block from the convex circular block, the telescopic rod 44 slowly contracts under the action of gravity and drives the cleaning agent bottle body to be slowly embedded into the embedding groove 42, in the process, the bottle body and the chain plate 41 are relatively fixed, and when the telescopic rod 44 slides to the upper side of the convex circular block from the rectangular block, the telescopic rod 44 pushes the telescopic disc 43 to move away from the embedding groove 42 to be level with the chain plate 41, so that the cleaning agent bottle body moves out of the embedding groove 42 to perform the operation of the next step.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.