CN112428585B - Ultrasonic plastic welding machine capable of realizing continuous welding - Google Patents
Ultrasonic plastic welding machine capable of realizing continuous welding Download PDFInfo
- Publication number
- CN112428585B CN112428585B CN202011463066.6A CN202011463066A CN112428585B CN 112428585 B CN112428585 B CN 112428585B CN 202011463066 A CN202011463066 A CN 202011463066A CN 112428585 B CN112428585 B CN 112428585B
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- base
- welding
- fixedly connected
- bending plate
- ultrasonic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/44—Joining a heated non plastics element to a plastics element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
- B29C2035/1658—Cooling using gas
Abstract
The invention discloses an ultrasonic plastic welding machine capable of realizing continuous welding, which is used for welding non-woven fabrics and plastic parts, placing the non-woven fabrics between two adjacent clamping plates, attaching the two adjacent clamping plates to two sides of a non-woven fabric product, clamping the plastic parts into two sides of a limiting plate for fixing, conveying fixed workpieces to be processed to the lower part of a welding head by a conveying belt, welding by ultrasonic waves, placing the workpieces to be processed only by standing at a fixed station by an operator, continuously welding, changing manual and mechanical alternative processes into simultaneous processes, and improving the production efficiency.
Description
Technical Field
The invention relates to the technical field of welding machinery, in particular to an ultrasonic plastic welding machine capable of realizing continuous welding.
Background
The ultrasonic plastic welding machine is a welding device which is researched and designed in the field of plastic welding of ultrasonic plastic welding equipment, and is referred to as the ultrasonic plastic welding machine in the industry for short. The ultrasonic welding equipment is a high-tech technology for welding the plastic products with the cooked plasticity, various plastic parts with the cooked plasticity can be subjected to ultrasonic welding treatment, when the plastic products are welded, any adhesive, filler or solvent is not required to be added, a large amount of heat sources are not consumed, and the ultrasonic welding equipment has the advantages of simplicity and convenience in operation, high welding speed, high welding strength, high production efficiency and the like.
Disclosure of Invention
The invention aims to provide an ultrasonic plastic welding machine capable of realizing continuous welding, and aims to solve the technical problems that in the prior art, an operator needs to fix a workpiece to be processed on a lower die for welding, and then fixes the next workpiece after the welding is finished and the next workpiece is taken out, so that the production efficiency is reduced.
In order to achieve the purpose, the invention provides an ultrasonic plastic welding machine capable of realizing continuous welding, which comprises a base, a support frame, a first cylinder, an ultrasonic generator, a welding head and a feeding assembly, wherein the support frame is fixedly connected with the base and positioned above the base, the first cylinder is fixedly connected with the support frame and positioned below the support frame, the ultrasonic generator is movably connected with the first cylinder and positioned below the first cylinder, the welding head is movably connected with the ultrasonic generator and positioned below the ultrasonic generator, the feeding assembly comprises a conveyor belt, a plurality of clamping plates and a limiting plate, the conveyor belt is fixedly connected with the base and positioned above the base, each clamping plate is respectively fixedly connected with the conveyor belt and positioned above the conveyor belt, the number of the limiting plates is multiple, and each limiting plate is movably connected with the conveyor belt and is respectively positioned between the two corresponding clamping plates.
The limiting plate comprises a left bending plate and a right bending plate, the left bending plate is movably connected with the conveying belt and is located above the conveying belt, and the right bending plate is fixedly connected with the conveying belt and is located on the side face of the left bending plate.
The limiting plate further comprises two springs, the number of the springs is two, the springs are respectively in movable connection with the left bent plate and the right bent plate and are respectively located below the left bent plate and the right bent plate.
The ultrasonic plastic welding machine capable of realizing continuous welding further comprises a first fan, wherein the first fan is fixedly connected with the supporting frame and is positioned on the side face of the supporting frame.
The ultrasonic plastic welding machine capable of realizing continuous welding further comprises two wind shields, the two wind shields are fixedly connected with the base and located above the base, and the distance between the two wind shields is equal to the distance between the two adjacent clamping plates.
The ultrasonic plastic welding machine capable of realizing continuous welding further comprises a control console, wherein the control console is fixedly connected with the base and is positioned above the base.
The invention has the following beneficial effects: use and to realize continuity welded ultrasonic wave plastic welding machine and weld non-woven fabrics and working of plastics, will the non-woven fabrics is placed two adjacently between the cardboard, two are laminated in the both sides of non-woven fabrics goods adjacent cardboard is gone into the working of plastics card the both sides of limiting plate are fixed, the conveyer belt will be fixed treat the processing work piece deliver to the below of bonding tool, utilize the ultrasonic wave to weld, operating personnel only need stand and treat the placing of processing work piece at fixed station, can realize continuity welded ultrasonic wave plastic welding machine can weld in succession, change into artifical and mechanical alternative flow and go on simultaneously, improve production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural diagram of an ultrasonic plastic welding machine capable of achieving continuous welding according to the present invention.
Fig. 2 is a schematic structural diagram of a limiting plate of an ultrasonic plastic welding machine capable of realizing continuous welding according to the invention.
FIG. 3 is a partial schematic structural view of an ultrasonic plastic welding machine capable of achieving continuous welding according to the present invention.
100-an ultrasonic plastic welding machine capable of realizing continuous welding, 1-a base, 2-a support frame, 3-a first cylinder, 4-an ultrasonic generator, 5-a welding head, 6-a feeding assembly, 61-a conveyor belt, 62-a clamping plate, 63-a limiting plate, 631-a left bent plate, 632-a right bent plate, 633-a spring, 7-a first fan, 8-a wind shield, 9-a console, 10-a through hole, 11-a second fan, 12-a second cylinder and 13-a mandril.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. In addition, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 to 3, the present invention provides a technical solution: an ultrasonic plastic welding machine 100 capable of realizing continuous welding comprises a base 1, a support frame 2, a first air cylinder 3, an ultrasonic generator 4, a welding head 5 and a feeding assembly 6, wherein the support frame 2 is fixedly connected with the base 1 and is positioned above the base 1, the first air cylinder 3 is fixedly connected with the support frame 2 and is positioned below the support frame 2, the ultrasonic generator 4 is movably connected with the first air cylinder 3 and is positioned below the first air cylinder 3, the welding head 5 is movably connected with the ultrasonic generator 4 and is positioned below the ultrasonic generator 4, the feeding assembly 6 comprises a conveyor belt 61, clamping plates 62 and a limiting plate 63, the conveyor belt 61 is fixedly connected with the base 1 and is positioned above the base 1, the clamping plates 62 are multiple in number, and each clamping plate 62 is fixedly connected with the conveyor belt 61 respectively, the conveying belts 61 are arranged above the conveying belts, the number of the limiting plates 63 is multiple, and each limiting plate 63 is movably connected with the conveying belt 61 and is respectively arranged between two corresponding clamping plates 62.
In this embodiment, the ultrasonic plastic welding machine 100 capable of realizing continuous welding is used to weld the non-woven fabric and the plastic part, the non-woven fabric is placed between two adjacent clamping plates 62, two adjacent clamping plates 62 are attached to two sides of the non-woven fabric product, the plastic part is clamped into two sides of the limiting plate 63 to be fixed, the conveying belt conveys the fixed workpiece to be processed to the lower side of the welding head 5, the first cylinder 3 pushes the welding head 5 to move downwards until the workpiece is contacted with the plastic, the welding head 5 presses the limiting plate 63 downwards to compress the spring 633, the upper surface of the bent plate is parallel to the upper surface of the conveying belt, the ultrasonic generator 4 starts to work, when the ultrasonic wave acts on the thermoplastic plastic contact surface, the ultrasonic wave can generate high-frequency vibration for tens of thousands of times per second, and the welding head 5 and the plastic contact surface generate a large amount of heat through high-frequency friction, plastics heat conductivity is poor, and the heat makes plastics and non-woven fabrics mix, forms firm molecular chain, and operating personnel only need stand and wait to process placing of work piece at fixed station, the ultrasonic plastic welding machine 100 that can realize continuity welding can weld in succession, changes into the flow in turn of manual work and machinery and goes on simultaneously, has improved production efficiency.
Further, the limiting plate 63 includes a left bending plate 631 and a right bending plate 632, the left bending plate 631 is movably connected with the conveyor belt 61 and is located above the conveyor belt 61, and the right bending plate 632 is fixedly connected with the conveyor belt 61 and is located on the side of the left bending plate 631.
In this embodiment, the left bending plate 631 is a circular left semicircular arc, the right bending plate 632 is a circular right semicircular arc, and a circular hole is formed in the center of the plastic member to clamp the plastic member between the left bending plate 631 and the right bending plate 632 for fixation.
Further, the limiting plate 63 further includes two springs 633, the number of the springs 633 is two, and the two springs 633 are respectively movably connected to the left bending plate 631 and the right bending plate 632 and are respectively located below the left bending plate 631 and the right bending plate 632.
In this embodiment, the first cylinder 3 pushes the welding head 5 to move downwards until contacting with the plastic, the welding head 5 presses the limiting plate 63 downwards, so that the spring 633 compresses, the upper surface of the bent plate is parallel to the upper surface of the conveying belt, so that the supporting surface of the workpiece to be processed is kept horizontal during pressing, and the processing precision is ensured.
Further, the ultrasonic plastic welding machine 100 capable of realizing continuous welding further comprises a first fan 7, and the first fan 7 is fixedly connected with the support frame 2 and is positioned on the side surface of the support frame 2.
In this embodiment, the height of the first fan 7 is the same as the height of the welding head 5, the temperature of the welding head 5 can be rapidly increased after continuous multiple welding, and the first fan 7 accelerates the flow of air around the welding head 5 to cool the welding head 5, so as to prevent parts from being damaged due to overheating.
Further, the ultrasonic plastic welding machine 100 capable of achieving continuous welding further comprises two wind shields 8, the number of the wind shields 8 is two, the two wind shields 8 are fixedly connected with the base 1 respectively and are located above the base 1, and the distance between the two wind shields 8 is equal to the distance between the two adjacent clamping plates 62.
In the embodiment, the wind shields 8 on two sides enable air to flow and be limited around the probe, the cooling effect is guaranteed, the plastic part and the non-woven fabric product are lighter, and the wind shields 8 prevent other machined parts from being blown away.
Further, the ultrasonic plastic welding machine 100 capable of realizing continuous welding further comprises a control console 9, and the control console 9 is fixedly connected with the base 1 and is located above the base 1.
In this embodiment, the console 9 is used for setting the running time and the sequence of each driving device, the conveying belt transports the workpiece to be processed to the lower part of the welding head 5, the conveying belt stops, the first cylinder 3 is started, when the welding head 5 contacts with the workpiece to be processed, the ultrasonic generator 4 is started, after the welding is completed, the first fan is started to cool, and the conveying belt is started to transport the next workpiece to be processed.
Further, a plurality of through holes 10 are formed in the top end of the conveyor belt 61, and each through hole 10 is located between two corresponding clamping plates 62.
In this embodiment, the through hole 10 is used for the up-and-down movement of the ejector rod 13, after the welding of a single workpiece to be processed is completed, the ejector rod 13 is ejected out of the through hole 10 to jack up one end of the welded workpiece, and the second fan 11 blows away the welded workpiece to the outside to complete the unloading.
Furthermore, the ultrasonic plastic welding machine 100 capable of realizing continuous welding further comprises a second fan 11, a second cylinder 12 and an ejector rod 13, wherein the second fan 11 is fixedly connected with the base 1 and is positioned above the base 1, the second cylinder 12 is fixedly connected with the base 1 and is positioned inside the base 1, and the ejector rod 13 is movably connected with the second cylinder 12 and is positioned above the second cylinder 12 and below the through hole 10.
In this embodiment, after a single workpiece to be processed is welded, the second cylinder 12 drives the ejector rod 13 to eject out of the through hole 10, so as to eject one end of the welded workpiece, a storage basket is arranged on one side of the base 1, which is far away from the second fan 11, and the welded workpiece is blown to the outside into the basket by the second fan 11, so that discharging is completed.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (2)
1. An ultrasonic plastic welding machine capable of realizing continuous welding is characterized by comprising a base, a supporting frame, a first air cylinder, an ultrasonic generator, a welding head and a feeding assembly, wherein the supporting frame is fixedly connected with the base and positioned above the base, the first air cylinder is fixedly connected with the supporting frame and positioned below the supporting frame, the ultrasonic generator is movably connected with the first air cylinder and positioned below the first air cylinder, the welding head is movably connected with the ultrasonic generator and positioned below the ultrasonic generator, the feeding assembly comprises a conveying belt, a plurality of clamping plates and a limiting plate, the conveying belt is fixedly connected with the base and positioned above the base, each clamping plate is fixedly connected with the conveying belt and positioned above the conveying belt, the number of the limiting plates is multiple, and each limiting plate is movably connected with the conveyor belt and is respectively positioned between two corresponding clamping plates; the top end of the conveyor belt is provided with a plurality of through holes, and each through hole is respectively positioned between two corresponding clamping plates; the limiting plate comprises a left bending plate and a right bending plate, the left bending plate is movably connected with the conveying belt and is positioned above the conveying belt, and the right bending plate is fixedly connected with the conveying belt and is positioned on the side face of the left bending plate; the limiting plate further comprises two springs, and the two springs are movably connected with the left bending plate and the right bending plate respectively and are located below the left bending plate and the right bending plate respectively; the ultrasonic plastic welding machine capable of realizing continuous welding also comprises a first fan, wherein the first fan is fixedly connected with the support frame and is positioned on the side surface of the support frame; the ultrasonic plastic welding machine capable of realizing continuous welding further comprises two wind shields, the two wind shields are respectively and fixedly connected with the base and are both positioned above the base, and the distance between the two wind shields is equal to the distance between two adjacent clamping plates; the second fan is fixedly connected with the base and is positioned above the base; one side of the base, which is far away from the second fan, is provided with a storage basket, and the second fan can blow the welded workpiece to the outer side into the basket.
2. The ultrasonic plastic welding machine capable of achieving continuous welding according to claim 1, further comprising a control console, wherein the control console is fixedly connected with the base and is located above the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011463066.6A CN112428585B (en) | 2020-12-11 | 2020-12-11 | Ultrasonic plastic welding machine capable of realizing continuous welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011463066.6A CN112428585B (en) | 2020-12-11 | 2020-12-11 | Ultrasonic plastic welding machine capable of realizing continuous welding |
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| Publication Number | Publication Date |
|---|---|
| CN112428585A CN112428585A (en) | 2021-03-02 |
| CN112428585B true CN112428585B (en) | 2022-09-09 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210190638U (en) * | 2019-07-08 | 2020-03-27 | 常州市宝德电器科技有限公司 | Ultrasonic plastic welding machine |
| CN210436631U (en) * | 2019-08-19 | 2020-05-01 | 潍坊毫微精密塑胶科技有限公司 | Automatic welding equipment of material is got to material loading |
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- 2020-12-11 CN CN202011463066.6A patent/CN112428585B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210190638U (en) * | 2019-07-08 | 2020-03-27 | 常州市宝德电器科技有限公司 | Ultrasonic plastic welding machine |
| CN210436631U (en) * | 2019-08-19 | 2020-05-01 | 潍坊毫微精密塑胶科技有限公司 | Automatic welding equipment of material is got to material loading |
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| CN112428585A (en) | 2021-03-02 |
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