CN112427235A - Production method of coated fabric - Google Patents
Production method of coated fabric Download PDFInfo
- Publication number
- CN112427235A CN112427235A CN202011252029.0A CN202011252029A CN112427235A CN 112427235 A CN112427235 A CN 112427235A CN 202011252029 A CN202011252029 A CN 202011252029A CN 112427235 A CN112427235 A CN 112427235A
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- Prior art keywords
- coating
- fabric
- roller
- workbench
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
- B05C11/028—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface with a body having a large flat spreading or distributing surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0245—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to a moving work of indefinite length, e.g. to a moving web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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Abstract
The invention relates to a production and manufacturing method of a coated fabric, which relates to the technical field of fabric processing technology and uses production and manufacturing equipment of the coated fabric, wherein the equipment comprises a workbench, a material fixing device, a material scraping device, a drying device, a tightening device and a winding device; the flow of the coating is controlled by the material fixing device, so that the utilization rate of the coating for coating coatings with different thickness requirements is improved, the automation is improved, the working difficulty of operators is reduced, and the effect of coating fabrics with different thickness requirements is realized; the coating on the fabric is uniformly coated by the scraping device, and meanwhile, the coating accumulated on one side of the scraping device is scraped and collected, so that the effect of reducing the waste of materials is realized; the fabric is in a tightened state through the winding device and the tightening device, and the effect of uniformly brushing the fabric is achieved.
Description
Technical Field
The invention relates to the technical field of fabric processing, in particular to a production method of a coated fabric.
Background
The coating fabric is characterized in that a solvent is utilized to dissolve needed coating colloidal particles (such as PU glue, A/C glue, PVC, PE glue and the like) into a salivation shape, then the required coating colloidal particles are uniformly coated on the fabric in a certain mode (a round net, a scraper or a roller), and then the coating fabric is fixed by the temperature in an oven, so that a layer of uniform covering glue material is formed on the surface of the fabric, and the functions of water prevention, wind prevention and the like are achieved; in the production process, some fabrics only need to be coated on one side.
The scheme of performing single-side coating on the fabric is that the fabric is horizontally placed, a certain amount of coating is poured into the fabric in a manual mode, the coating is coated on the fabric through the movement of a scraper, then the fabric is placed in an oven in a manual mode, drying is performed to fix the coating on the fabric, and finally the coating is collected.
The above prior art solutions have the following drawbacks: the coating is poured on the fabric manually each time, the using amount and the pouring position need to be controlled, so that the working difficulty of operators is high; the coating of the fabrics with different thickness requirements is difficult to realize, the working strength can be increased in the process, and the coating is difficult to obtain higher utilization rate to cause higher waste.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a production method of a coated fabric, which has the effects of reducing the working difficulty of operators, realizing coating of fabrics with different thickness requirements and reducing material waste in the process of coating the fabric.
The above object of the present invention is achieved by the following technical solutions:
a production method of a coated fabric uses a production device of the coated fabric, and the production device comprises a workbench, front mounting tables, rear mounting tables, front supporting frames, rear supporting frames, a material fixing device, a material scraping device, a drying device, a tightening device and a winding device, wherein the workbench is arranged on the ground, a plurality of front mounting tables are symmetrically arranged on the workbench, the tightening device is arranged between the front mounting tables, the front supporting frames are arranged on the workbench, the material fixing device is arranged between the front supporting frames, the rear supporting frames are symmetrically arranged on the workbench, the drying device is arranged between the rear supporting frames, the rear mounting tables are symmetrically arranged on the workbench, and the winding device is arranged between the rear mounting tables;
the material fixing device comprises a coating cylinder, an adjusting plate, connecting rods, a control gauge block, fixing rods and a lifting mechanism, wherein the fixing rods are uniformly installed on one side, close to a workbench, of a front support frame;
the scraping device comprises an installation block, a scraping plate, a scraping blade, a scraping motor, a reciprocating screw rod, a sliding groove and a sliding block, wherein the installation block is installed on one side, close to the drying device, of the coating barrel, the scraping plate is arranged on one side, far away from the coating barrel, of the installation block, one end of the installation block is close to the workbench, the sliding groove is formed in one side, close to the workbench, of the installation block, the sliding block is arranged in the sliding groove in a limiting sliding mode, the end, close to the ground, of the sliding block is connected with the scraping blade, the reciprocating screw rod penetrates through the installation block and is in threaded fit with the sliding block, two ends of the reciprocating screw rod are rotatably arranged on the inner side wall of the sliding groove, the scraping motor;
the process for coating the single surface of the fabric by using the equipment specifically comprises the following steps:
s1: the equipment inspection is carried out, before the coating fabric production equipment is started to carry out single-side coating on the fabric, the equipment operation is inspected;
s2: preparing for work, namely introducing a certain amount of coating into a coating barrel, sequentially passing the fabric through a tightening device and a drying device by using traction cloth, and finally winding the fabric on a winding device, wherein the fabric is kept in a horizontal state between the tightening device and the winding device;
s3: winding and brushing, starting a winding device to wind the fabric, enabling the coating to flow out from the position between the adjusting plates at the lower end of the coating cylinder through a lifting mechanism and a quantity control block and fall on the fabric to be coated, and enabling the coating to be uniformly coated on the fabric under the action of a scraper;
s4: and drying and winding, wherein the fabric coated with the paint continuously moves slowly under the drive of the winding device, the fabric is dried under the action of the drying device, and the dried fabric is finally wound and wound under the pulling of the winding device.
As a preferable technical scheme, the lifting mechanism comprises a driving wheel, synchronous wheels, a driving wheel, a lifting screw rod and lifting blocks, the lifting blocks are symmetrically arranged on the outer side wall of the coating barrel and are arranged close to the front support frame, the lifting blocks are arranged in a penetrating manner and are matched with the lifting screw rod in a threaded manner, one end, far away from the workbench, of the lifting end is rotatably connected with one side, close to the workbench, of the front support frame, the synchronous wheels are symmetrically arranged on one side, far away from the workbench, of the front support frame, the synchronous wheels are connected in a driving manner through a belt, a rotating shaft is rotatably arranged on the front support frame and is coaxially connected with the lifting screw rod in a penetrating manner, the driving wheel is coaxially arranged on the synchronous wheel on one side, far away from the workbench, of the front support frame and is connected.
As a preferred technical scheme, the drying device comprises a clip cylinder, a penetrating plate, heating pipes and a mirror surface plate, the clip cylinder is arranged between a plurality of rear support frames and is arranged far away from a workbench, a plurality of mirror surface plates are uniformly arranged on the inner side wall of the clip cylinder at one side far away from the workbench, a plurality of heating pipes are uniformly arranged between the clip cylinder and are arranged close to the mirror surface plates, and the penetrating plate is arranged at two ends of the clip cylinder.
As a preferred technical scheme, the tightening device comprises a feeding roller, a resistance roller, a lower steering roller and an upper steering roller, wherein the feeding roller, the resistance roller, the lower steering roller and the upper steering roller are sequentially arranged among a plurality of front mounting tables, the feeding roller is far away from a front supporting frame, the resistance roller is far away from a working table, the lower steering roller is close to the working table, and the upper steering roller is far away from the working table.
As a preferable technical scheme, the winding device comprises a driving motor, a driving gear, a winding gear, a horizontal roller and a winding roller, wherein the horizontal roller and the winding roller are arranged between a plurality of rear mounting platforms, the horizontal roller is arranged close to the drying device, the winding roller is arranged far away from the horizontal roller and close to a workbench, the winding gear is fixedly sleeved at one end of the winding roller, the driving gear is arranged on the rear mounting platform on one side, is meshed with the winding gear and is arranged close to the transmission gear, the driving motor is arranged on the rear mounting platform on one side, and an output shaft is rotatably arranged on the rear mounting platform and is coaxially connected with the driving gear.
As a preferable technical scheme, the anti-dropping device further comprises anti-dropping discs, and the anti-dropping discs are sleeved at two ends of the lower steering roller, the upper steering roller and the horizontal roller.
As a preferred technical scheme, the material scraping device further comprises a butting block and a baffle, the butting block is arranged below the material scraping device, two ends of the butting block are connected with one side, close to the front support frames, of the front support frames, and the baffle plates are symmetrically arranged on one side, far away from the butting block, of the front support frames and far away from the workbench and close to the front support frames.
As a preferred technical scheme, the material collecting device further comprises material collecting plates and a material collecting barrel, wherein the material collecting plates are symmetrically arranged on one sides, far away from the abutting blocks, of the abutting blocks and are arranged close to the scraping plates in a downward inclined mode, and the material collecting barrel is arranged below one end, far away from the abutting blocks, of each material collecting plate.
In summary, the invention includes at least one of the following beneficial technical effects:
1. the flow of the coating is controlled by the material fixing device, so that the utilization rate of the coating for coating coatings with different thickness requirements is improved, the automation is improved, the working difficulty of operators is reduced, and the effect of coating fabrics with different thickness requirements is realized;
2. the fabric scraping device is used for uniformly brushing the coating on the fabric, and meanwhile, the coating accumulated on one side of the scraping device is scraped and collected, so that the effect of reducing the waste of materials is realized;
3. according to the invention, the fabric is in a tensioned state through the winding device and the tensioning device, and the effect of uniformly brushing the fabric is realized.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Fig. 2 is a schematic diagram of the main structure of the present invention.
Fig. 3 is a schematic view of the structure of the tightening device.
Fig. 4 is a schematic structural view of the drying apparatus.
Fig. 5 is a schematic structural diagram of the sizing device.
Fig. 6 is a partial structural schematic view of the scraper device.
Fig. 7 is a schematic structural view of the shuttle screw.
Fig. 8 is a schematic view of the structure of the winding device.
In the figure, 1, a workbench; 2. a front mounting table; 3. a rear mounting table; 4. a front support frame; 5. a rear support frame; 6. a material fixing device; 7. a scraping device; 8. a drying device; 9. a tightening device; 10. a winding device; 61. a coating cylinder; 62. an adjusting plate; 63. a connecting rod; 64. a measuring control block; 65. fixing the rod; 66. a lifting mechanism; 71. mounting blocks; 72. a squeegee; 73. scraping a blade; 74. a scraping motor; 75. a reciprocating screw rod; 76. a sliding groove; 77. a slider; 661. a drive wheel; 662. a synchronizing wheel; 663. a driving wheel; 664. a lifting screw rod; 665. a lifting block; 81. a clip-shaped cylinder; 82. penetrating a plate; 83. heating a tube; 84. a mirror panel; 91. a feed roll; 92. a resistance roll; 93. a lower turn roll; 94. an upper turn roll; 101. a drive motor; 102. a drive gear; 103. a winding gear; 104. a horizontal roll; 105. a winding roller; 11. a tray is prevented from falling; 12. a butting block; 13. a baffle plate; 14. a material collecting plate; 15. a material receiving barrel.
Detailed Description
The present invention is described in further detail below with reference to figures 1-8.
The invention relates to a production method of a coating fabric, which uses a production device of the coating fabric, and the device comprises a workbench 1, front mounting tables 2, rear mounting tables 3, front supporting frames 4, rear supporting frames 5, a material fixing device 6, a material scraping device 7, a drying device 8, a tightening device 9 and a winding device 10, wherein the workbench 1 is arranged on the ground, the front mounting tables 2 are symmetrically arranged on the workbench 1, the tightening device 9 is arranged between the front mounting tables 2, the front supporting frames 4 are arranged on the workbench 1, the material fixing device 6 is arranged between the front supporting frames 4, the rear supporting frames 5 are symmetrically arranged on the workbench 1, the drying device 8 is arranged between the rear supporting frames 5, the rear mounting tables 3 are symmetrically arranged on the workbench 1, and the winding device 10 is arranged between the rear mounting tables 3; in the present embodiment, the working table 1, the front mounting table 2, the rear mounting table 3, the front support frame 4 and the rear support frame 5 are linearly distributed on the working table 1 in sequence to ensure the continuity of the sequence and the process of the material fixing device 6, the material scraping device 7, the drying device 8, the tightening device 9 and the winding device 10.
Wherein, the material fixing device 6 comprises a coating material cylinder 61, an adjusting plate 62, a connecting rod 63, a quantity control block 64, a fixing rod 65 and a lifting mechanism 66, a plurality of fixing rods 65 are uniformly arranged at one side of the front supporting frame 4 close to the workbench 1, the quantity control block 64 is arranged at one end of the plurality of fixing rods 65 close to the workbench 1, the coating material cylinder 61 is sleeved at the outer side of the quantity control block 64, and the inner side walls at the two ends of the coating cylinder 61 are in sliding fit with the outer side walls at the two ends of the quantity control block 64, in the present embodiment, the width of the opening at one end of the coating cartridge 61 away from the table 1 and close to the control block 64 is smaller than the width of the control block 64, is in a completely attached state when being abutted against the control gauge block 64, so that the paint poured into the upper end of the paint cylinder 61 can not flow out, the flow rate and speed of the coating material flowing down are controlled by controlling the size of the gap between the control gauge block 64 and the coating cylinder 61, so as to meet the requirements of different coating material amounts without causing excessive waste; the coating barrel 61 is connected with the front support frame 4 through a lifting mechanism 66, the adjusting plates 62 are symmetrically hinged to one end, far away from the support frame, of the coating barrel 61, two ends of each adjusting plate 62 are in sliding fit with the inner side wall of the coating barrel 61, the connecting rods 63 are symmetrically arranged between the adjusting plates 62 in two groups, one end of each connecting rod 63 is hinged to the corresponding adjusting plate 62, and the other end of each connecting rod 63 is hinged to the upward-inclined quantity control block 64; in this embodiment, coating cylinder 61 goes up and down under elevating system 66 drives, drive the degree of opening and shutting between 2 regulating plates 62 simultaneously through connecting rod 63, when accuse volume piece 64 is contradicted with coating cylinder 61 laminating mutually, 2 regulating plates 62 also are in complete closed state, vice versa, in actual operation process, different opening size corresponds the different flow of coating, also make the scope that coating falls more concentrated, be unlikely to too the dispersion, the effect is applied paint in a brush is influenced, the use of coating has also been saved simultaneously.
The scraping device 7 comprises an installation block 71, a scraping plate 72, a scraping blade 73, a scraping motor 74, a reciprocating screw rod 75, a sliding groove 76 and a sliding block 77, wherein the installation block 71 is installed on one side of the coating cylinder 61 close to the drying device 8, the scraping plate 72 is arranged on one side of the installation block 71 far away from the coating cylinder 61, one end of the scraping plate is close to the workbench 1, the sliding groove 76 is formed in one side of the installation block 71 close to the workbench 1, the sliding block 77 is arranged in the sliding groove 76 in a limiting sliding mode, and one end of the sliding block 77 close to the ground is connected with the; the reciprocating screw rod 75 is arranged in a penetrating way and is in threaded fit with the sliding block 77, and two ends of the reciprocating screw rod 75 are rotatably arranged on the inner side wall of the sliding groove 76 so as to realize the reciprocating motion of the sliding block in the sliding groove 76; the scraping motor 74 is arranged on one side of the mounting block 71, and an output shaft is rotatably arranged on the mounting block 71 in a penetrating way and is coaxially connected with the reciprocating screw rod 75; in the embodiment, the scraping plate 72 is fixedly connected with the coating cylinder 61 through the mounting block 71, when the coating cylinder 61 descends, the coating flow is reduced through the control block 64, at the moment, the scraping plate 72 also descends to be close to the fabric, and in the process of coating the fabric, the coating flow and the distance between the scraping plate 72 and the fabric are in a proportional relation under different thickness requirements, so that more accurate automatic control over the coating process is realized, and the waste of materials is greatly reduced; in the actual operation process, the amount of the coating falling on the fabric is more than the amount of the coating to be achieved, a certain amount of coating is accumulated on the side, close to the material fixing device 6, of the scraping plate 72 in the long-term process, the scraping plate 73 which moves back and forth scrapes the excessive accumulated coating to the material collecting plate 14 and falls into the material collecting barrel, so that the load of the fabric is reduced, the stable value is kept, and the uniformity of the fabric coating is improved.
The lifting mechanism 66 comprises a driving wheel 661, a synchronizing wheel 662, a driving wheel 663, a lifting screw 664 and lifting blocks 665, wherein the lifting blocks 665 are symmetrically installed on the outer side wall of the coating cylinder 61 and are arranged close to the front support frame 4, the lifting blocks 665 are arranged in a penetrating manner and are in threaded fit with the lifting screw 664, and one end of the lifting end, far away from the workbench 1, is rotatably connected with one side, close to the workbench 1, of the front support frame 4; the plurality of synchronizing wheels 662 are symmetrically arranged on one side, away from the workbench 1, of the front support frame 4, the plurality of synchronizing wheels 662 are in transmission connection in a belt manner, a rotating shaft is rotatably arranged on the front support frame 4 and is coaxially connected with the lifting screw 664 in a penetrating manner, the driving wheel 663 is coaxially arranged on the synchronizing wheel 662 on one side, and the driving wheel 661 is arranged on one side, away from the workbench 1, of the front support frame 4 and is in transmission connection with the driving wheel 663 in a belt manner; in this embodiment, the driving gear 102 drives the driving wheel 663 to rotate so as to drive the synchronizing wheels 662 to rotate synchronously, so that the lifting screw 664 rotates at the same speed, and further drives the lifting block 665 to lift synchronously, the driving wheel 663 reduces the rotating speed of the driving wheel 661 to increase the rotating torque, and the lifting process of the coating material cylinder 61 is better controlled through the screw, thereby controlling the flow rate of the coating material and the thickness of the coating layer.
The drying device 8 comprises a paper clip cylinder 81, a penetrating plate 82, heating pipes 83 and mirror surface plates 84, the paper clip cylinder 81 is arranged between the rear support frames 5 and is far away from the workbench 1, the mirror surface plates 84 are uniformly arranged on the inner side wall of one side, far away from the workbench 1, of the paper clip cylinder 81, the heating pipes 83 are uniformly arranged between the paper clip cylinder 81 and are arranged close to the mirror surface plates 84, the penetrating plates 82 are respectively arranged at two ends of the paper clip cylinder 81 to prevent heat loss, and notches for the fabric to penetrate and move are arranged on the penetrating plates 82 in a penetrating manner; in the embodiment, the heating pipe 83 is an electric infrared heating pipe 83 with the wavelength of 2.5-15 μm, and most organic compounds have strong absorption characteristics to far infrared rays, so that the coating coated on the fabric can be better heated, dehydrated, dried and cured; the mirror surface plate 84 is arc-shaped to reflect infrared light on the other side to irradiate the fabric, so that the drying efficiency is increased; the painted fabric passes through the notch on the penetrating plate 82 to be dried, and after the paint is dried for a certain time, the fabric just passes through the penetrating plate 82 at the other end of the square-shaped cylinder 81 and is moved out.
The tightening device 9 comprises a feeding roller 91, a resistance roller 92, a lower steering roller 93 and an upper steering roller 94, the feeding roller 91, the resistance roller 92, the lower steering roller 93 and the upper steering roller 94 are sequentially arranged among the front mounting platforms 2, the surfaces of the feeding roller 91, the resistance roller 92, the lower steering roller 93 and the upper steering roller 94 have certain friction, the feeding roller 91 is far away from the front support frame 4, the resistance roller 92 is far away from the workbench 1, the lower steering roller 93 is close to the workbench 1, and the upper steering roller 94 is far away from the workbench 1; in this embodiment, the fabric enters the apparatus through the feeding roller 91, and then is offset by the resistance roller 92, the lower steering roller 93 and the upper steering roller 94 in sequence, and the winding device 10 pulls the fabric in the process of moving in the tightening device 9, and the resistance roller 92 has the largest resistance in the rotating process, and the fabric is repeatedly folded and abutted, so that the tightening degree of the fabric is increased, and the fabric is helpful for coating.
The winding device 10 comprises a driving motor 101, a driving gear 102, a winding gear 103, a horizontal roller 104 and a winding roller 105, wherein the horizontal roller 104 and the winding roller 105 are arranged among the plurality of rear mounting platforms 3, the horizontal roller 104 is arranged close to the drying device 8, the winding roller 105 is far away from the horizontal roller 104 and is arranged close to the workbench 1, and the diameter of the winding roller 105 is relatively large so as to buffer the movement speed of the fabric increased due to the fact that the actual winding radius is larger than that of the winding roller 105; the winding gear 103 is fixedly sleeved at one end of the winding roller 105, and the driving gear 102 is arranged on the rear mounting table 3 at one side, meshed with the winding gear 103 and arranged close to the transmission gear; the driving motor 101 is arranged on the rear mounting table 3 on one side, and an output shaft rotatably penetrates through the rear mounting table 3 and is coaxially connected with the driving gear 102; in this embodiment, the driving motor 101 drives the driving gear 102 with a smaller diameter to rotate, so as to drive the transmission gear with a larger diameter to rotate, so as to reduce the rotation speed of the driving motor 101 and increase the torque force of winding and pulling.
The fabric anti-falling device is characterized by further comprising an anti-falling disc 11, wherein the anti-falling disc 11 is sleeved at two ends of each of the lower steering roller 93, the upper steering roller 94 and the horizontal roller 104 so as to prevent the fabric from falling off or deviating greatly in the moving process.
Still including butt piece 12 and baffle 13, scraper 7 below is equipped with butt piece 12, and butt piece 12 both ends are connected with the one side that a plurality of preceding support frames 4 are close to each other, with the great surface fabric of the weight of the slide conflict burden, also reduce simultaneously that scraper blade 72 leads to applying paint inhomogeneous influence with a brush because of gravity at the in-process of blade coating, the one side that butt piece 12 kept away from each other is located to a plurality of baffles 13 symmetries, and keep away from workstation 1 and be close to preceding support frame 4 and set up, so as to prevent that coating from flowing out and falling on workstation 1.
Still including receiving flitch 14 and receiving bucket 15, the one side that butt block 12 kept away from each other is located to a plurality of flitch 14 symmetries to close the setting of scraper blade 72 downward sloping to the coating that butt doctor-bar 73 was scraped makes it fall into receiving bucket 15 and retrieves, and the below that receiving flitch 14 kept away from butt block 12 one end is equipped with receiving bucket 15.
The process for coating the single surface of the fabric by using the equipment specifically comprises the following steps:
s1: the equipment inspection is carried out, before the coating fabric production equipment is started to carry out single-side coating on the fabric, the equipment operation is inspected;
s2: preparing for work, namely introducing a certain amount of coating into a coating barrel 61, sequentially passing the fabric through a tightening device 9 and a drying device 8 by using a traction cloth, and finally winding the fabric on a winding device 10, wherein the fabric is kept in a horizontal state between the tightening device 9 and the winding device 10;
s3: winding and painting, starting the winding device 10 to wind the fabric, enabling the coating to flow out from the space between the adjusting plates 62 at the lower end of the coating barrel 61 through the lifting mechanism 66 and the control gauge block 64 and fall on the fabric to be coated, and enabling the coating to be uniformly coated on the fabric under the action of the scraper 72;
s4: and (3) drying and rolling, wherein the fabric coated with the paint continuously moves slowly under the drive of the winding device 10, the fabric is dried under the action of the drying device 8, and the dried fabric is finally wound and rolled under the pulling of the winding device 10.
The implementation principle of the embodiment is as follows:
the method comprises the following steps: firstly, sequentially winding and abutting the fabric on a feeding roller 91, a resistance roller 92, a lower steering roller 93 and an upper steering roller 94 through a traction cloth, then passing through an oven and winding on a winding roller 105 through a horizontal roller 104, then manually keeping the fabric in a relatively tight state, starting a heating pipe 83, and finally pouring the coating into a coating barrel 61;
step two: the driving wheel 661 is started to rotate to drive the driving wheel 663 to rotate, the coating barrel 61 and the scraper 72 are lowered to the set height through the synchronizing wheel 662 and the lifting screw 664, a certain gap is formed between the control block 64 and the coating barrel 61, and the adjusting plate 62 is in a certain opening and closing degree, so that the coating falls on the fabric from the coating barrel 61 at a specific flow rate;
step three: starting a driving motor 101, enabling a winding roller 105 to pull the fabric to move through a driving gear 102 and a transmission gear, enabling the fabric to be in a tight state, and enabling the coating on the fabric to be uniformly coated on the fabric through a scraper 72;
step four: starting a reciprocating motor, driving a reciprocating screw rod 75 to rotate, enabling a scraping blade 73 to reciprocate along a sliding groove 76, scraping and moving the coating accumulated on one side of the scraping blade 72 to a material receiving plate 14, and enabling the coating to fall into a material receiving barrel 15 for recovery;
step five: the coated fabric continuously moves to pass through the notch on the penetrating plate 82 to enter the oven, under the radiation heating of the heating pipe 83, the coating starts to be heated, dehydrated and dried, and finally is solidified on the upward side of the fabric, and the fabric which is dried at the moment passes through and is moved out of the oven;
step six: the fabric passing through the oven is pulled by the winding roller 105 to move continuously, and then passes through the horizontal roller 104 to be wound and wound on the winding roller 105.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (8)
1. A production method of a coated fabric is characterized by comprising the following steps: the production and manufacturing equipment for the coating fabric is used, and comprises a workbench (1), front mounting platforms (2), rear mounting platforms (3), front supporting frames (4), rear supporting frames (5), material fixing devices (6), a scraping device (7), a drying device (8), a tightening device (9) and a winding device (10), wherein the workbench (1) is arranged on the ground, the front mounting platforms (2) are symmetrically arranged on the workbench (1), the tightening device (9) is arranged between the front mounting platforms (2), the front supporting frames (4) are arranged on the workbench (1), the material fixing devices (6) are arranged between the front supporting frames (4), the rear supporting frames (5) are symmetrically arranged on the workbench (1), the drying device (8) is arranged between the rear supporting frames (5), and the rear mounting platforms (3) are symmetrically arranged on the workbench (1), the winding device (10) is arranged among the rear mounting tables (3);
wherein, the material fixing device (6) comprises a coating cylinder (61), an adjusting plate (62), a connecting rod (63), a quantity control block (64), a fixing rod (65) and a lifting mechanism (66), the fixing rods (65) are uniformly arranged on one side of the front support frame (4) close to the workbench (1), the quantity control block (64) is arranged at one end of the plurality of fixing rods (65) close to the workbench (1), the coating cylinder (61) is sleeved on the outer side of the quantity control block (64), the inner side walls at the two ends of the coating cylinder (61) are in sliding fit with the outer side walls at the two ends of the quantity control block (64), the coating cylinder (61) is connected with the front support frame (4) through the lifting mechanism (66), the adjusting plates (62) are symmetrically hinged at one end of the coating cylinder (61) far away from the support frame, and the two ends of the adjusting plates (62) are in sliding fit with the inner side walls of the, the connecting rods (63) are symmetrically arranged between the adjusting plates (62) in two groups, one end of each connecting rod (63) is hinged with the adjusting plate (62), and the other end of each connecting rod (63) is hinged with the control gauge block (64) which inclines upwards;
the scraping device (7) comprises an installation block (71), a scraping plate (72), a scraping plate (73), a scraping motor (74), a reciprocating screw rod (75), a sliding groove (76) and a sliding block (77), wherein the installation block (71) is installed on one side, close to the drying device (8), of the coating cylinder (61), the scraping plate (72) is arranged on one side, far away from the coating cylinder (61), of the installation block (71), one end of the scraping plate is close to the workbench (1), the sliding groove (76) is formed in one side, close to the workbench (1), of the installation block (71), the sliding block (77) is arranged in the sliding groove (76) in a limiting and sliding mode, the end, close to the ground, of the sliding block (77) is connected with the scraping plate (73), the reciprocating screw rod (75) is matched with the threaded sliding block (77), and two ends of the reciprocating screw rod (75) are rotatably arranged on the inner, the scraping motor (74) is arranged on one side of the mounting block (71), and an output shaft is rotatably arranged on the mounting block (71) in a penetrating manner and is coaxially connected with the reciprocating screw rod (75);
the process for coating the single surface of the fabric by using the equipment specifically comprises the following steps:
s1: the equipment inspection is carried out, before the coating fabric production equipment is started to carry out single-side coating on the fabric, the equipment operation is inspected;
s2: the method comprises the following steps of (1) preparing, namely introducing a certain amount of coating into a coating barrel (61), sequentially passing the fabric through a tightening device (9) and a drying device (8) by using a traction cloth, and finally winding the fabric on a winding device (10), wherein the fabric is kept in a horizontal state between the tightening device (9) and the winding device (10);
s3: winding and painting, starting a winding device (10) to wind the fabric, enabling the coating to flow out from a position between an adjusting plate (62) at the lower end of a coating drum (61) through a lifting mechanism (66) and a control gauge block (64) and fall on the fabric to be coated, and enabling the coating to be uniformly coated on the fabric under the action of a scraper blade (72);
s4: and (3) drying and rolling, wherein the fabric coated with the paint continuously moves slowly under the drive of the winding device (10), the fabric is dried under the action of the drying device (8), and the dried fabric is finally wound and rolled under the pulling of the winding device (10).
2. The production method of the coated fabric according to claim 1, characterized in that: the lifting mechanism (66) comprises a driving wheel (661), synchronizing wheels (662), a driving wheel (663), a lifting screw rod (664) and lifting blocks (665), wherein a plurality of lifting blocks (665) are symmetrically arranged on the outer side wall of the coating cylinder (61) and are arranged close to the front support frame (4), the lifting blocks (665) are penetrated and in threaded fit with the lifting screw rod (664), one end of the lifting end far away from the workbench (1) is rotatably connected with one side of the front support frame (4) close to the workbench (1), a plurality of synchronizing wheels (662) are symmetrically arranged on one side of the front support frame (4) far away from the workbench (1), the synchronizing wheels (662) are in transmission connection in a belt manner, a rotating shaft is rotatably penetrated through the front support frame (4) and is coaxially connected with the lifting screw rod (664), and the driving wheel (663) is coaxially arranged on the synchronizing wheel (662) on one side, the driving wheel (661) is arranged on one side of the front support frame (4) far away from the workbench (1) and is in transmission connection with the driving wheel (663) in a belt mode.
3. The production method of the coated fabric according to claim 1, characterized in that: drying device (8) are including returning a shape section of thick bamboo (81), wearing board (82), heating pipe (83) and mirror board (84), return a shape section of thick bamboo (81) and locate between a plurality of back support frame (5) to keep away from workstation (1) setting, it is a plurality of mirror board (84) evenly locate back a shape section of thick bamboo (81) keep away from on the inside wall of workstation (1) one side, it is a plurality of heating pipe (83) evenly locate back between a shape section of thick bamboo (81), and be close to mirror board (84) setting, the both ends of returning a shape section of thick bamboo (81) are all installed wear board (82).
4. The production method of the coated fabric according to claim 1, characterized in that: tightening device (9) include feed roll (91), resistance roller (92), turn to roller (93) and go up to turn to roller (94) down, between a plurality of preceding mount tables (2) are located in proper order to feed roll (91), resistance roller (92), turn to roller (93) down and go up to turn to roller (94), and feed roll (91) and keep away from preceding support frame (4) and set up, and workstation (1) setting is kept away from in resistance roller (92), turns to roller (93) down and is close to workstation (1) setting, goes up to turn to roller (94) and keeps away from workstation (1) setting.
5. The production method of the coated fabric according to claim 4, characterized in that: coiling mechanism (10) are including driving motor (101), drive gear (102), coiling gear (103), horizontal roller (104) and coiling roller (105), horizontal roller (104), coiling roller (105) are all located between a plurality of back mount table (3), and horizontal roller (104) are close to drying device (8) and set up, and coiling roller (105) keep away from horizontal roller (104) and are close to workstation (1) and set up, the one end of coiling roller (105) is located to coiling gear (103) fixed cover, on back mount table (3) of one side were located in drive gear (102), mesh with coiling gear (103) mutually to be close to the drive gear setting, on mounting table (3) were located behind one side driving motor (101), and the output shaft rotated and wears to locate back mount table (3) and drive gear (102) coaxial coupling.
6. The production method of the coated fabric according to claim 5, characterized in that: the anti-falling device is characterized by further comprising an anti-falling disc (11), wherein the anti-falling disc (11) is sleeved at two ends of the lower steering roller (93), the upper steering roller (94) and the horizontal roller (104).
7. The production method of the coated fabric according to claim 1, characterized in that: still including butt joint piece (12) and baffle (13), scraper (7) below is equipped with butt joint piece (12), and butt joint piece (12) both ends are connected with one side that a plurality of preceding support frame (4) are close to each other, and is a plurality of one side that butt joint piece (12) were kept away from each other is located to baffle (13) symmetry to keep away from workstation (1) and be close to preceding support frame (4) and set up.
8. The production method of the coated fabric according to claim 7, characterized in that: the material receiving plate is characterized by further comprising material receiving plates (14) and material receiving barrels (15), wherein the material receiving plates (14) are symmetrically arranged on one side, away from each other, of the abutting block (12) and are arranged close to the scraper (72) in a downward inclining mode, and the material receiving plates (14) are arranged below one end, away from the abutting block (12), of each material receiving plate (14) and are provided with the material receiving barrels (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011252029.0A CN112427235A (en) | 2020-11-11 | 2020-11-11 | Production method of coated fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011252029.0A CN112427235A (en) | 2020-11-11 | 2020-11-11 | Production method of coated fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112427235A true CN112427235A (en) | 2021-03-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011252029.0A Withdrawn CN112427235A (en) | 2020-11-11 | 2020-11-11 | Production method of coated fabric |
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| Country | Link |
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| CN (1) | CN112427235A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113171941A (en) * | 2021-03-08 | 2021-07-27 | 金华和华塑胶有限公司 | Dust-removing and gluing method and device for ultrathin adhesive tape |
| CN113399194A (en) * | 2021-07-16 | 2021-09-17 | 北京烯研科技有限公司 | Electrothermal film coating equipment and process using fiber fabric as base material and electrothermal film |
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2020
- 2020-11-11 CN CN202011252029.0A patent/CN112427235A/en not_active Withdrawn
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113171941A (en) * | 2021-03-08 | 2021-07-27 | 金华和华塑胶有限公司 | Dust-removing and gluing method and device for ultrathin adhesive tape |
| CN113399327A (en) * | 2021-05-21 | 2021-09-17 | 苏皓 | Radium-shine powder stripping off device of golden shallot with dustproof function |
| CN113399327B (en) * | 2021-05-21 | 2023-08-01 | 南京中枢讯飞信息技术有限公司 | Gold onion laser powder stripping device with dustproof function |
| CN113399194A (en) * | 2021-07-16 | 2021-09-17 | 北京烯研科技有限公司 | Electrothermal film coating equipment and process using fiber fabric as base material and electrothermal film |
| CN113926647A (en) * | 2021-10-11 | 2022-01-14 | 宁波宝能智能装备有限公司 | Coating machine |
| CN113926647B (en) * | 2021-10-11 | 2022-10-11 | 宁波宝能智能装备有限公司 | Coating machine |
| CN114985202A (en) * | 2022-05-31 | 2022-09-02 | 刘叶萍 | Coated fabric production equipment with uniform coating thickness |
| CN114985202B (en) * | 2022-05-31 | 2024-06-11 | 湖州尤夫丝带织造有限公司 | Coating cloth production equipment with uniform coating thickness |
| CN114932054A (en) * | 2022-06-22 | 2022-08-23 | 鹏盛国能(深圳)新能源集团有限公司 | Automatic processing device for solid lithium battery pole piece |
| CN117654859A (en) * | 2024-02-02 | 2024-03-08 | 江苏钰明新材料有限公司 | Composite insulating material preparation process and composite coating processing equipment |
| CN117654859B (en) * | 2024-02-02 | 2024-04-30 | 江苏钰明新材料有限公司 | Composite insulating material preparation process and composite coating processing equipment |
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